Thin film static removal device
By designing a film electrostatic removal device including a base, a driving part, a driven part and a fan, the problem that ionized particles cannot fully reach the surface of the film and the film is uneven and hinders the contact between ionized particles, and efficient electrostatic elimination and film flattening are achieved.
Patent Information
- Application Number
- CN202421351357.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-14
AI Technical Summary
During the use of existing film electrostatic removal devices, ionized particles may not fully reach the surface of the film, resulting in incomplete static elimination effect, and the film may be uneven, hindering the effective contact of ionized particles and making it difficult to completely eliminate static electricity.
A thin film electrostatic removal device is designed, including a base, a driving part, a driven part and a fan. The driving unit drives the roller shaft and the limit plate to spin through the motor, the track drives to rotate the drum relative to each other, the fan blows air to allow ionizing particles to reach the surface of the film layer to neutralize the static electricity, and the drum rotates to flatten the film layer.
Through this device, ionized particles can fully reach the surface of the film layer, significantly improve the static removal efficiency, avoid film unevenness and hinder contact of ionized particles, ensure complete elimination of static electricity, improve production efficiency and prevent film damage.
Smart Images

Figure CN222750619U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of thin film production, and in particular to a thin film static removal device. Background Art
[0002] Film, as a widely used material, is known for its lightness, softness and transparency. However, due to the special properties of film materials, they are prone to generate static electricity during the production process or when in contact with other objects. The accumulation of static electricity will not only affect the performance of the film, but may also cause the adsorption of dust and pollutants. At this time, a film anti-static device is needed.
[0003] During the use of existing thin film static electricity removal devices, the ionized particles may not fully reach the surface of the film, which will result in incomplete static electricity elimination and affect the overall static electricity removal efficiency. In addition, during the static electricity elimination process, the film may have varying degrees of unevenness, such as wrinkles, bubbles, etc. These uneven areas will hinder the effective contact of the ionized particles, making it difficult to completely eliminate the static electricity in these areas. This local static electricity residue may cause difficulty in demolding the film during subsequent processing or use, which not only affects production efficiency but may also cause damage to the film.
[0004] Therefore, in order to solve the above problems, the present application provides a thin film static removal device.
[0005] The above information disclosed in the background technology is only used to increase the understanding of the background technology of the present application, and therefore, it may include information that does not constitute the prior art known to ordinary technicians in the field. Utility Model Content
[0006] In order to solve the problems raised in the above background technology, the present application provides a thin film static removal device.
[0007] A thin film static removal device provided in the present application includes a base, which includes a bottom plate and support plates fixedly installed on the four corners of the top surface of the bottom plate, a driving part is installed on the side wall of the support plate on one side, and a driven part is installed on the side wall of the support plate on the other side, and the driving part and the driven part are connected by a crawler belt, the driven part includes a roller, an ionization rod is fixedly installed in the roller, and a fan is installed on the side wall of the support plate on the other side.
[0008] Preferably, the driving part includes a motor, a first rotating block, a mounting block, a roller shaft and a limit plate, wherein the motor is fixedly mounted on the side wall of the support plate through the mounting block, and the first rotating block is fixedly mounted on the output end of the motor, and both ends of the roller shaft are movably inserted through the side wall of the support plate and fixedly connected with the output shaft of the motor, and a limit plate located on the inner side of the support plate is fixedly connected on the roller shaft.
[0009] Preferably, the driven part also includes a second rotating block, a driving gear, a driven gear, a movable tube and a fixed ring, wherein both ends of the roller are fixedly connected with the movable tube, and the roller is movably arranged between the support plates, the movable tube is communicated with the inside of the roller, and the roller is arranged up and down with a gap in the middle for the membrane layer to pass through, and the end of the movable tube below is fixedly connected with the driving gear and the second rotating block in sequence from the inside to the outside, and the driving gear and the driven gear are meshed.
[0010] Preferably, the ionization rod is fixedly installed in the drum via a fixing ring.
[0011] Preferably, the side walls of the roller and the fixing ring are provided with openings for gas circulation.
[0012] In summary, this application includes the following beneficial technical effects:
[0013] The film static removal device is used through the coordinated use of a driving part, a driven part and a fan. The motor is started, and its output end will drive the first rotating block, the roller shaft and the limit plate to rotate. Under the transmission action of the crawler belt, the second rotating block and the first rotating block rotate synchronously, and the driving gear fixedly connected to the second rotating block will drive the meshing driven gear to rotate, so that the two rollers rotate in relative directions. Furthermore, the fan is started to blow air into the roller, so that the ionized particles can fully reach the surface of the film layer and neutralize the static electricity, thereby improving the overall static electricity removal efficiency. In the process of the roller rotating and discharging the gas, the film layer can be flattened to avoid uneven areas of the film hindering the effective contact of the ionized particles, making it difficult to completely eliminate the static electricity in these areas. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure in Example 1 of the present application;
[0015] Figure 2 It is a schematic diagram of the local structure in the first embodiment of the present application;
[0016] Figure 3 It is a cross-sectional view of the local structure in Example 1 of the present application.
[0017] Explanation of the reference numerals: 1. base; 101. bottom plate; 102. support plate; 2. driving part; 201. motor; 202. first rotating block; 203. mounting block; 204. roller; 205. limiting plate; 3. track; 4. driven part; 401. second rotating block; 402. driving gear; 403. driven gear; 404. movable tube; 405. roller; 406. fixing ring; 5. ionizing rod; 6. fan. DETAILED DESCRIPTION
[0018] The following is combined with Figure 1-Figure 3This application is described in further detail.
[0019] Example 1: Reference Figure 1-Figure 3 A thin film static removal device includes a base 1, which includes a bottom plate 101 and support plates 102 fixedly installed on the four corners of the top surface of the bottom plate 101, a driving part 2 is installed on the side wall of the support plate 102 on one side, a driven part 4 is installed on the side wall of the support plate 102 on the other side, and the driving part 2 and the driven part 4 are connected by a crawler belt 3, the driven part 4 includes a roller 405, an ionization rod 5 is fixedly installed in the roller 405, and a fan 6 is installed on the side wall of the support plate 102 on the other side.
[0020] The driving unit 2 includes a motor 201, a first rotating block 202, a mounting block 203, a roller shaft 204 and a limiting plate 205, wherein the motor 201 is fixedly mounted on the side wall of the support plate 102 through the mounting block 203, and the first rotating block 202 is fixedly mounted on the output end of the motor 201, and both ends of the roller shaft 204 are movably inserted through the side wall of the support plate 102 and fixedly connected with the output shaft of the motor 201, and a limiting plate 205 located on the inner side of the support plate 102 is fixedly connected on the roller shaft 204.
[0021] The driven part 4 also includes a second rotating block 401, a driving gear 402, a driven gear 403, a movable tube 404 and a fixed ring 406, wherein both ends of the roller 405 are fixedly connected with the movable tube 404, and the roller 405 is movably arranged between the support plates 102, the movable tube 404 and the roller 405 are internally connected, and the rollers 405 are arranged up and down with a gap in the middle for the film layer to pass through, and the ends of the lower movable tube 404 are fixedly connected with the driving gear 402 and the second rotating block 401 from the inside to the outside, and the driving gear 402 and the driven gear 403 are meshed.
[0022] The ionizing rod 5 is fixedly installed in the drum 405 via a fixing ring 406 .
[0023] The side walls of the roller 405 and the fixing ring 406 are provided with openings for gas circulation.
[0024] The implementation principle of a thin film static removal device in the embodiment of the present application is:
[0025] The film is passed through between the rollers 405 and rolled onto the limit plate 205, and the motor 201 is started. The output end of the motor 201 will drive the first rotating block 202, the roller 204 and the limit plate 205 to rotate. Under the transmission action of the track 3, the second rotating block 401 and the first rotating block 202 rotate synchronously, and the driving gear 402 fixedly connected to the second rotating block 401 will drive the meshing driven gear 403 to rotate, so that the two rollers 405 rotate in relative directions. Furthermore, the fan 6 is started to blow air into the roller 405, so that the ionized particles can fully reach the surface of the film layer and neutralize the static electricity, thereby improving the overall static electricity removal efficiency. In the process of the roller 405 rotating and discharging the gas, the film layer can be flattened to avoid the unevenness of the film hindering the effective contact of the ionized particles, making it difficult to completely eliminate the static electricity in these areas.
[0026] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;
[0027] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0028] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
[0029] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A thin film static removal device, comprising a base (1), wherein the base (1) comprises a bottom plate (101) and support plates (102) fixedly mounted on the four corners of the top surface of the bottom plate (101), characterized in that: A driving part (2) is installed on the side wall of the support plate (102) on one side, and a driven part (4) is installed on the side wall of the support plate (102) on the other side. The driving part (2) and the driven part (4) are connected in transmission via a crawler belt (3). The driven part (4) comprises a roller (405), and an ionizing rod (5) is fixedly installed in the roller (405). A fan (6) is installed on the side wall of the support plate (102) on the other side.
2. A thin film static removal device according to claim 1, characterized in that: The driving part (2) comprises a motor (201), a first rotating block (202), a mounting block (203), a roller shaft (204) and a limiting plate (205), wherein the motor (201) is fixedly mounted on the side wall of the support plate (102) via the mounting block (203), and the first rotating block (202) is fixedly mounted on the output end of the motor (201), and both ends of the roller shaft (204) movably penetrate the side wall of the support plate (102) and are fixedly sleeved with the output shaft of the motor (201), and the roller shaft (204) is fixedly sleeved with a limiting plate (205) located on the inner side of the support plate (102).
3. A thin film static removal device according to claim 1, characterized in that: The driven part (4) further comprises a second rotating block (401), a driving gear (402), a driven gear (403), a movable tube (404) and a fixed ring (406), wherein both ends of the roller (405) are fixedly connected with the movable tube (404), and the roller (405) is movably arranged between the support plates (102), the movable tube (404) and the roller (405) are internally connected, and the roller (405) is arranged up and down with a gap in the middle for the film layer to pass through, and the end of the movable tube (404) at the bottom is fixedly connected with the driving gear (402) and the second rotating block (401) in sequence from the inside to the outside, and the driving gear (402) and the driven gear (403) are meshed.
4. A thin film static removal device according to claim 1, characterized in that: The ionizing rod (5) is fixedly installed in the drum (405) via a fixing ring (406).
5. A thin film static removal device according to claim 3, characterized in that: The side walls of the roller (405) and the fixing ring (406) are provided with openings for gas circulation.