A high-speed placement machine

By designing the conveying mechanism and cleaning mechanism in the patch machine, automatic limiting and cleaning of the PCB pad is achieved, and the problems of troubles in the prior art and incomplete cleaning are solved, and the efficiency and accuracy of the patch machine are improved.

CN222750653UActive Publication Date: 2025-04-11SICHUAN ZHAOSHUO ELECTRONIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421173577.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-04-11
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

Existing patch machines need to manually place and confirm the position when cleaning the edges of PCB pads, which is troublesome and cannot effectively clean dust in the squeezed position.

Method used

A high-speed chip mounter is designed, using a combination of conveyor mechanism and cleaning mechanism to limit the PCB pads through the conveyor belt and baffle to avoid offsets, and the edges of the PCB pads are automatically cleaned by side brush blocks, cleaning brushes and vacuum cleaners.

Benefits of technology

It realizes automatic conveying and cleaning without manually adjusting the position of the PCB pad, simplifying operations and ensuring effective cleaning of the edges of the PCB pads.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222750653U_ABST
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Abstract

The utility model discloses a high-speed chip mounter, including a workbench, a chip mount body, a conveying mechanism and a cleaning mechanism; the chip mount body is arranged on the workbench; the conveying mechanism is arranged on the workbench on one side of the chip mount body, including a first mounting plate, a baffle is arranged on the top of the first mounting plate, conveyor belts are arranged on the opposite surfaces of the two first mounting plates, and an extrusion port is arranged in the middle of the baffle; the cleaning mechanism includes a lifting frame, a second mounting plate, a cleaning brush, a side brush block and a dust suction device, the lifting frame is arranged in the middle of the top of the baffle, the cleaning brush and the dust suction device are respectively arranged on the second mounting plate, the two sides of the second mounting plate are smaller than the extrusion port, and the bottom of the two sides of the second mounting plate are provided with extrusion blocks; the side brush block is arranged at the bottom of the baffle. The utility model discloses a high-speed chip mounter, which can limit the edge of the PCB pad, is not easy to deviate during transportation, is simple to operate, and is convenient for cleaning the edge of the PCB pad.
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Description

Technical Field

[0001] The utility model relates to the field of chip mounters, in particular to a high-speed chip mounter. Background Art

[0002] In order to prevent dust on the PCB pad from affecting the mounting effect of the placement machine, some existing placement machines are equipped with dust removal devices. In order to prevent the PCB pad from shifting during cleaning, the existing dust removal device mainly squeezes and fixes the edge of the PCB pad first, and then moves it to a cleaning position for cleaning. However, before fixing, the PCB pad needs to be manually placed and the position of the pad needs to be confirmed, which is troublesome to operate, and the squeezed position of the PCB pad edge cannot be cleaned. Utility Model Content

[0003] In view of the above problems, the utility model provides a high-speed placement machine, which can limit the edge of the PCB pad, is not easy to deviate during transportation, is simple to operate, and is convenient for cleaning the edge of the PCB pad.

[0004] The technical solution of the utility model is as follows:

[0005] A high-speed chip placement machine, comprising:

[0006] The patch body is placed on the workbench and is used to place components on the PCB pads;

[0007] The conveying mechanism is arranged on a workbench on one side of the patch body, and comprises a pair of first mounting plates symmetrically arranged on the workbench, a baffle is arranged on the top of the first mounting plates, a conveying belt is arranged on the opposite surfaces of the two first mounting plates, and an extrusion port is arranged in the middle of the baffle;

[0008] The cleaning mechanism includes a lifting frame, a second mounting plate, a cleaning brush, a side brush block and a dust suction device, wherein the lifting frame is arranged in the middle of the top of the baffle, the cleaning brush and the dust suction device are respectively arranged on the second mounting plate, the lifting frame is driven to be lifted and connected to the second mounting plate, the dimensions of both sides of the second mounting plate are smaller than the extrusion port, and extrusion blocks are arranged at the bottom of both sides of the second mounting plate, and the movement trajectory of the extrusion blocks is staggered with the conveyor belt; the side brush block is arranged at the bottom of the baffle.

[0009] In a further technical solution, the cleaning brush includes a motor, a transmission member and a roller brush. A strip hole is opened on the second mounting plate, and both ends of the roller brush are rotatably connected in the strip hole. The motor is arranged on the top of the second mounting plate, and the transmission member is arranged between the motor and the roller brush.

[0010] In a further technical solution, the transmission member includes a first gear and a second gear meshing with each other, the first gear is arranged on the shaft of the motor, and the second gear is arranged at one end of the roller brush.

[0011] In a further technical solution, the dust suction device includes a dust collector, a dust suction pipe and a dust suction hood, the dust suction hood is arranged on the second mounting plate and connected to the bottom of the second mounting plate, and the dust collector is connected to the top of the dust suction hood through the dust suction pipe.

[0012] In a further technical solution, two conveyor belts are arranged in parallel along the length direction on the same first mounting plate, a blanking gap is arranged between the two conveyor belts, and the side brush block is arranged at the front side of the blanking gap.

[0013] In a further technical solution, the lifting frame includes a first frame, an electric lifting rod and a second frame. The first frame is mounted on the workbench and located in the middle of the top of the baffle. The second frame is located on the top of the second mounting plate. The electric lifting rod is arranged on the first frame and the bottom end is connected to the second frame.

[0014] In a further technical solution, a support bar is provided on the bottom of the first mounting plate corresponding to the top side portion of the conveyor belt.

[0015] The beneficial effects of the utility model are:

[0016] 1. The distance between the two first mounting plates of the conveying mechanism matches the width of the PCB pad, and a gap is reserved for activities. The conveyor belt drives the conveyor during transportation, and the conveyor can be directly connected to the previous processing flow without manual adjustment to confirm the position of the PCB pad. The first mounting plate cooperates with the baffle to limit the PCB pad to avoid deviation. During the conveying process, the side brush block passes through the side brush block, which can clean the edge of the PCB pad. When the PCB pad reaches the extrusion port, the conveying speed can be reduced, and the lifting frame can lower the second mounting plate to align with the extrusion port. The cleaning brush and the dust suction device clean the PCB pad from the extrusion port. The cleaned PCB pad continues to be conveyed to the patch body for patch operation;

[0017] 2. The dust brushed off by the side brush block can fall out from the gap between the two conveyor belts;

[0018] 3. The support bar can support the top side of the conveyor belt to prevent the conveyor belt from bending downward when the extrusion block presses down. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of a high-speed chip mounter described in an embodiment of the utility model except for the chip mounter body;

[0020] Figure 2 It is a side view schematic diagram of a high-speed placement machine described in an embodiment of the utility model;

[0021] Figure 3 It is a structural schematic diagram of the conveying mechanism described in the embodiment of the utility model;

[0022] Figure 4It is a partial schematic diagram of the cleaning mechanism described in the embodiment of the utility model;

[0023] Figure 5 It is a cross-sectional view of the second mounting plate in an embodiment of the utility model.

[0024] Description of reference numerals:

[0025] 10. Workbench; 20. Patch body; 30. Conveying mechanism; 31. First mounting plate; 32. Baffle; 33. Conveyor belt; 34. Extrusion port; 35. Support bar; 40. Lifting frame; 41. First frame; 42. Electric lifting rod; 43. Second frame; 50. Second mounting plate; 51. Extrusion block; 61. Motor; 62. First gear; 63. Second gear; 64. Roller brush; 70. Side brush block; 81. Vacuum cleaner; 82. Dust pipe; 83. Dust hood. DETAILED DESCRIPTION

[0026] The embodiments of the present utility model will be further described below in conjunction with the accompanying drawings.

[0027] Example:

[0028] like Figure 1-Figure 5As shown, a high-speed placement machine includes a workbench 10, a placement body 20, a conveying mechanism 30 and a cleaning mechanism; the placement body 20 is arranged on the workbench 10, and is used to place components on PCB pads; the conveying mechanism 30 is arranged on the workbench 10 on one side of the placement body 20, and includes a pair of first mounting plates 31 symmetrically arranged on the workbench 10, a baffle 32 is arranged on the top of the first mounting plate 31, a conveyor belt 33 is arranged on the opposite surfaces of the two first mounting plates 31, and an extrusion port 34 is arranged in the middle of the baffle 32; the cleaning mechanism includes a lifting frame 40, a second mounting plate 50, a cleaning brush, a side brush block 70 and a dust suction device, the cleaning brush includes a motor 61, a transmission member and a roller brush 64, a strip hole is opened on the second mounting plate 50, two ends of the roller brush 64 are rotatably connected in the strip hole, and the bottom side of the roller brush 64 is outside the strip hole, the motor 61 is arranged on the top of the second mounting plate 50, and the transmission member includes a first gear 62 and a second gear meshing with each other. 63, the first gear 62 is arranged on the shaft of the motor 61, the second gear 63 is arranged at one end of the roller brush 64, the dust collection device includes a dust collector 81, a dust collection pipe 82 and a dust collection cover 83, the dust collection cover 83 is arranged on the second mounting plate 50, and is connected to the bottom of the second mounting plate 50, and the dust collector 81 is connected to the top of the dust collection cover 83 through the dust collection pipe 82, and the lifting frame 40 includes a first frame body 41, an electric lifting rod 42 and a second frame body 43, and the first frame body 41 is mounted on The workbench 10 is located in the middle of the top of the baffle 32, the second frame 43 is arranged on the top of the second mounting plate 50, the electric lifting rod 42 is arranged on the first frame 41, and the bottom end is connected to the second frame 43, the two sides of the second mounting plate 50 are smaller than the extrusion port 34, and the bottom of the two sides of the second mounting plate 50 are provided with extrusion blocks 51, and the movement trajectory of the extrusion block 51 is staggered with the conveyor belt 33; the side brush block 70 is arranged at the bottom of the baffle 32, and the vacuum cleaner 81 is arranged on the second frame 43.

[0029] The working principle of the above technical solution is as follows:

[0030] The spacing between the two first mounting plates 31 of the conveying mechanism 30 matches the width of the PCB pad, and a movable gap is reserved. During conveying, it is driven by the conveyor belt 33 and can be directly connected to the previous processing flow without manual adjustment to confirm the position of the PCB pad. The first mounting plate 31 cooperates with the baffle plate 32 to limit the PCB pad to avoid deviation. During the conveying process, it passes through the side brush block 70, and the side brush block 70 can clean the edge of the PCB pad. When the PCB pad reaches the extrusion port 34, the conveying speed can be reduced. The electric lifting rod 42 can lower the second mounting plate 50 to align with the extrusion port 34. The motor 61 rotates the roller brush 64 through the first gear 62 and the second gear 63. The bottom side of the roller brush 64 rotates toward the side where the dust hood 83 is located, so that the dust brushed off is sucked into the dust hood 83. The cleaned PCB pad continues to be conveyed to the patch body 20 for patch operation.

[0031] In another embodiment, if Figure 3 As shown, two conveyor belts 33 are arranged in parallel along the length direction on the same first mounting plate 31, a blanking gap is arranged between the two conveyor belts 33, and a side brush block 70 is arranged at the front side of the blanking gap. The dust brushed by the side brush block 70 can fall out from the blanking gap between the two conveyor belts 33.

[0032] In another embodiment, if Figure 3 As shown, a support strip 35 is provided at the bottom of the top side portion of the first mounting plate 31 corresponding to the conveyor belt 33. The support strip 35 can support the top side of the conveyor belt 33 to prevent the conveyor belt 33 from bending downward when the extrusion block 51 is pressed downward.

[0033] The above-mentioned embodiments only express the specific implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model.

Claims

1. A high-speed placement machine, characterized in that: include: The patch body is placed on the workbench and is used to place components on the PCB pads; The conveying mechanism is arranged on a workbench on one side of the patch body, and comprises a pair of first mounting plates symmetrically arranged on the workbench, a baffle is arranged on the top of the first mounting plates, a conveying belt is arranged on the opposite surfaces of the two first mounting plates, and an extrusion port is arranged in the middle of the baffle; The cleaning mechanism includes a lifting frame, a second mounting plate, a cleaning brush, a side brush block and a dust suction device, wherein the lifting frame is arranged in the middle of the top of the baffle, the cleaning brush and the dust suction device are respectively arranged on the second mounting plate, the lifting frame is driven to be lifted and connected to the second mounting plate, the dimensions of both sides of the second mounting plate are smaller than the extrusion port, and extrusion blocks are arranged at the bottom of both sides of the second mounting plate, and the movement trajectory of the extrusion blocks is staggered with the conveyor belt; the side brush block is arranged at the bottom of the baffle.

2. A high-speed placement machine according to claim 1, characterized in that: The cleaning brush comprises a motor, a transmission member and a roller brush. A strip hole is provided on the second mounting plate. Both ends of the roller brush are rotatably connected in the strip hole. The motor is arranged on the top of the second mounting plate, and the transmission member is arranged between the motor and the roller brush.

3. A high-speed chip mounter according to claim 2, characterized in that: The transmission member comprises a first gear and a second gear meshing with each other, wherein the first gear is arranged on the shaft of the motor, and the second gear is arranged at one end of the roller brush.

4. A high-speed placement machine according to claim 1, characterized in that: The dust collection device comprises a dust collector, a dust collection pipe and a dust collection hood. The dust collection hood is arranged on the second mounting plate and is connected to the bottom of the second mounting plate. The dust collector is connected to the top of the dust collection hood through the dust collection pipe.

5. A high-speed chip mounter according to claim 1, characterized in that: Two conveyor belts are arranged in parallel along the length direction on the same first mounting plate, a blanking gap is arranged between the two conveyor belts, and the side brush block is arranged at the front side of the blanking gap.

6. A high-speed chip mounter according to claim 4, characterized in that: The lifting frame includes a first frame, an electric lifting rod and a second frame. The first frame is mounted on the workbench and located in the middle of the top of the baffle. The second frame is located on the top of the second mounting plate. The electric lifting rod is arranged on the first frame and the bottom end is connected to the second frame.

7. A high-speed chip mounter according to claim 1 or 5, characterized in that: A support bar is provided on the bottom of the first mounting plate corresponding to the top side portion of the conveyor belt.