Noodle aging and slow dehydration integrated system for micro-fermented noodles

By designing an automated noodle system for noodles production lines, using mobile seats, screw rods and motor drive technology, the problem of people climbing heights during the noodle rod hanging process is solved, and the safety, automated noodle rods and height adjustments are achieved.

CN222751304UActive Publication Date: 2025-04-15FUJIAN XUNKE FOOD CO LTD
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Patent Information

Application Number
CN202421364428.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-15
Publication Date
2025-04-15
Estimated Expiration
2034-06-15

AI Technical Summary

Technical Problem

In the prior art, the noodle height after cutting the bar is high, and personnel need to use auxiliary tools such as ladders to hang the bar, which increases the risk of personnel falling.

Method used

An integrated system for noodles with line maturation and slow dehydration of micro-fermented noodles is designed. By setting up a mobile seat and several sets of screws, the noodles are hung with the dough rod in the screw group, and the height adjustment and automatic rise of the dough rod is achieved through the lifting block and the dual-axis motor.

Benefits of technology

The automatic hanging rod and height adjustment of noodles is realized, which reduces the risk of people climbing up, improves operational safety, and can hang longer hanging noodles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a noodle cooking and slow dewatering integrated system for micro-fermented noodles, which relates to the technical field of noodle cooking and slow dewatering, and comprises a known conveying belt for conveying noodles and a plurality of processing chambers arranged on a path through which the conveying belt passes, and a movable seat is arranged and is provided with a plurality of groups of screw rods, so that the noodle cooking and slow dewatering integrated system is formed. The noodle hanging rods in the lead screw set are used for hanging noodles, the lifting blocks matched with the noodle hanging rods are arranged, and the lifting blocks ascend along with rotation of the lead screws, so that ascending of the noodle hanging rods is achieved, when the noodle hanging device is used, opened noodles are wound on the noodle hanging rods, ascending of the noodle hanging rods is achieved by utilizing ascending of the lifting blocks, and then personnel assist in pulling the noodles. The noodles can be stretched by a certain length, then the noodle hanging rod ascends by a certain height, and then the noodles are stretched, namely, a worker does not need to stretch the noodles to the required length and then climb to hang the noodles, and the worker only needs to stand on the ground and ascends the noodles layer by layer by utilizing the height of the noodle hanging rod.
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Description

Technical Field

[0001] The utility model relates to the technical field of noodle and vermicelli ripening and slow dehydration, in particular to an integrated system for ripening and slow dehydration of slightly fermented noodles. Background Art

[0002] The aging time of the noodle production line refers to the time after the dough is proofed and put into the noodle production line, the dough is allowed to stand for a certain period of time to achieve a better noodle taste and drawing effect. Then the matured noodles need to undergo a slow dehydration process.

[0003] For example, an integrated system for maturing and slow dehydration of micro-fermented noodles in the prior art has a publication number of CN219500304U, wherein the system comprises a closed temperature-humidity-adjusting and strip-setting drying chamber, a noodle maturing drying chamber, a slow low-temperature dehydration drying chamber and a cooling slow-speed drying chamber, each drying chamber is provided with a noodle conveying line and a temperature and humidity control device for independently controlling the conveying speed, and each of the noodle conveying lines is connected in sequence, and the noodles after being cut and hung on the rod are placed on the noodle conveying line, and sequentially pass through the closed temperature-humidity-adjusting and strip-setting drying chamber, the noodle maturing drying chamber, the slow low-temperature dehydration drying chamber and the cooling slow-speed drying chamber, the noodle maturing drying chamber is used to activate endogenous enzymes in the noodles and produce micro-fermentation, and form a microporous structure in the noodles, and the slow low-temperature dehydration drying chamber and the cooling slow-speed drying chamber are used for gradient dehydration and drying of the noodles.

[0004] However, the noodles after being cut into strips and hung on the rods are generally at a high height, and personnel usually need to use auxiliary tools such as ladders to hang the noodles on the rods. Repeated high-altitude operations increase the risk of personnel falling. Utility Model Content

[0005] The utility model aims to solve the problems existing in the prior art and proposes an integrated system for the maturation and slow dehydration of slightly fermented noodles.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an integrated system for maturation and slow dehydration of noodle lines of micro-fermented noodles, comprising a known conveyor belt for conveying noodles and a plurality of processing chambers arranged on the route of the conveyor belt, the conveyor belt is provided with a movable seat, a connecting frame is installed above the movable seat, a plurality of groups of screw rods are rotatably connected to the bottom edge of the connecting frame, the number of screw rods in each group is two and symmetrically distributed, a lifting block is threadedly connected to the screw rod, and the top end of the screw rod passes through the connecting frame and extends outwardly and is fixedly connected to a slave bevel gear, a noodle hanging rod is installed between the two lifting blocks in each group of screw rods, a fixing frame passing through the plurality of groups of screw rods is fixedly connected to the upper surface of the connecting frame, a slider is slidably connected in the fixing frame, a double-axis motor is fixedly connected to the bottom edge of the slider, and two main shafts of the double-axis motor are respectively provided with main bevel gears meshing with the slave bevel gears.

[0007] Preferably, the plurality of processing chambers include a sealed temperature and humidity regulating drying chamber, a noodle aging drying chamber, a slow low-temperature dehydration drying chamber and a cooling and slow drying chamber.

[0008] Preferably, the corner positions on the upper surface of the movable seat are rotatably connected with columns, and the columns are threadedly connected with threaded sleeves fixed to the bottom surface of the connecting frame.

[0009] Preferably, a sprocket is fixedly connected to the bottom edge of the column surface, and a chain is meshedly connected between a plurality of the sprockets.

[0010] Preferably, both ends of the noodle rod are overlapped on the lifting block, and the noodle rod is threadedly connected with a threaded ring sleeved on the side of the lifting block.

[0011] Preferably, a screw rod which is threadably connected to the slider and driven by a motor is rotatably connected in the fixing frame.

[0012] Preferably, the slider is embedded with a spur gear driven by a motor and is rotatably connected thereto, and the slider is provided with two racks with opposite tooth surfaces and meshingly connected to the spur gear, and the opposite end faces of the two racks face the two main bevel gears respectively and are rotatably connected to the main bevel gears.

[0013] Compared with the prior art, the advantages and positive effects of the utility model are:

[0014] 1. In the utility model, a movable seat is provided, and a plurality of screw rods are provided on the movable seat. The noodles are hung by the noodle rod in the screw rod group. A lifting block matched with the noodle rod is provided. The lifting block rises with the rotation of the screw rod, that is, the noodle rod is lifted. When in use, the stretched noodles are wrapped around the noodle rod, and the noodle rod is lifted to a certain height by the lifting block. Then, a person assists in pulling the rope to stretch the noodles to a certain length. Then, the noodle rod is lifted to a certain height again, and the noodles are stretched. That is, the person does not need to stretch the noodles to the required length before climbing up to hang them. The person only needs to stand on the bottom surface and use the height of the noodle rod to rise layer by layer.

[0015] 2. In the utility model, through the transmission effect of the chain, a number of sprockets can drive the corresponding columns to rotate simultaneously, so that the threaded sleeve of the threaded connection can drive the connection frame to rise and fall, that is, the height adjustment of the connection frame can be achieved, and then the highest position that the noodle rod can rise to can be adjusted, that is, longer noodles can be hung. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The utility model provides a three-dimensional structural schematic diagram of an integrated system for the maturation and slow dehydration of slightly fermented noodles;

[0017] Figure 2 This is a schematic diagram of the structure of a movable seat of an integrated system for maturation and slow dehydration of slightly fermented noodles proposed in the utility model;

[0018] Figure 3 The utility model proposes an integrated system for the maturation and slow dehydration of slightly fermented noodles. Figure 2 Schematic diagram of the structure viewed from above;

[0019] Figure 4 It is a structural schematic diagram of the slider;

[0020] Figure 5 for Figure 4 Schematic diagram of the cross-sectional structure.

[0021] Legend: 1. Conveyor belt; 2. Processing chamber; 3. Moving seat; 4. Threaded sleeve; 5. Connecting frame; 6. Chain; 7. Sprocket; 8. Spur gear; 9. Screw; 10. Column; 11. From bevel gear; 12. Lifting block; 13. Noodle rod; 14. Threaded ring; 15. Fixed frame; 16. Screw; 17. Slider; 18. Rack; 19. Dual-axis motor; 20. Main bevel gear. DETAILED DESCRIPTION

[0022] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0024] like Figure 1-5 As shown, an integrated system for maturing and slow dehydration of noodles of slightly fermented noodles comprises a known conveyor belt 1 for conveying noodles and a plurality of processing chambers 2 arranged on the route of the conveyor belt 1, wherein the plurality of processing chambers 2 comprise a sealed temperature-humidity-adjusting and strip-setting drying chamber, a noodle maturing drying chamber, a slow low-temperature dehydration drying chamber and a cooling slow drying chamber. The operation mode of the conveyor belt 1 and the plurality of processing chambers 2 refers to the conveyor line and the sealed temperature-humidity-adjusting and strip-setting drying chamber, the noodle maturing drying chamber, the slow low-temperature dehydration drying chamber and the cooling slow drying chamber in the integrated system for maturing and slow dehydration of noodles of slightly fermented noodles with publication number CN219500304U:

[0025] A moving seat 3 is provided on the conveyor belt 1, and a connecting frame 5 is installed above the moving seat 3. The bottom edge of the connecting frame 5 is rotatably connected to a plurality of groups of screw rods 16, and each group of screw rods 16 is provided with two and symmetrically distributed. A lifting block 12 is threadedly connected to the screw rod 16, and the top end of the screw rod 16 passes through the connecting frame 5 and extends outwardly and is fixedly connected to a slave bevel gear 11. A noodle rod 13 is installed between the two lifting blocks 12 in each group of screw rods 16. A fixing frame 15 passing through a plurality of groups of screw rods 16 is fixedly connected to the upper surface of the connecting frame 5, and a slider 17 is slidably connected in the fixing frame 15. A double-axis motor 19 is fixedly connected to the bottom edge of the slider 17. The two main shafts of the double-axis motor 19 are respectively installed with main bevel gears 20 meshing with the slave bevel gear 11. The slider 17 is used to slide to one of the groups of screw rods 16. In addition, as shown in the figure, the main bevel gear 20 and the double-axis The plug-in part of the main shaft of the motor 19 is set in a rectangular shape. Therefore, after the main bevel gear 20 moves to engage with the corresponding slave bevel gear 11, the dual-axis motor 19 is used to drive the two main bevel gears 20 to rotate, so that the slave bevel gear 11 at the corresponding position can drive the corresponding screw rod 16 to rotate, and the lifting block 12 threadedly connected to the screw rod 16 cannot rotate under the connection action of the noodle rod 13. Therefore, the lifting block 12 will rise and fall with the rotation of the screw rod 16, that is, the noodle rod 13 is lifted and lowered. Therefore, in actual use, the stretched noodles are wrapped around the noodle rod 13, and then the noodle rod 13 is connected between the two lifting blocks 12. The lifting block 12 is used to rise to realize the noodle rod 13 to rise to a certain height, and then the personnel assist in pulling the rope noodles to stretch the noodles to a certain length, and then the noodle rod 13 rises to a certain height again, and then the noodles are stretched.

[0026] In order to adjust the height of the connecting frame 5 and increase the height of the noodles, it is further discussed that: the corner positions on the upper surface of the movable seat 3 are rotatably connected with columns 10, and the columns 10 are threadedly connected with threaded sleeves 4 fixed on the bottom surface of the connecting frame 5. The bottom edge position of the surface of the column 10 is fixedly connected with a sprocket 7, and a chain 6 is meshed and connected between several sprockets 7. As shown in the figure, a motor (not marked in the figure) is also installed on the bottom surface of the movable seat 3. By using the motor on the bottom surface to drive one of the columns 10 to rotate, the sprocket 7 at the corresponding position can be rotated, and under the transmission action of the chain 6, the sprocket 7 at other positions can drive the corresponding columns 10 to rotate, so that several columns 10 can rotate at the same time, and the threaded sleeve 4 can drive the connecting frame 5 to rise and fall, that is, the height adjustment of the connecting frame 5 is realized, and then the highest position that the noodle rod 13 can rise to is adjusted, that is, longer noodles can be hung.

[0027] In order to facilitate the installation of the noodle rod 13, it is further discussed that the two ends of the noodle rod 13 are overlapped on the lifting block 12, and the noodle rod 13 is threadedly connected with a threaded ring 14 which is sleeved on the side of the lifting block 12. When the two ends of the noodle rod 13 are overlapped on the lifting block 12, the threaded ring 14 is rotated and moved on the noodle rod 13 to be sleeved on the lifting block 12, so that the relative position of the noodle rod 13 and the lifting block 12 can be fixed.

[0028] In order to drive the noodle rods 13 at different positions to rise and fall, it is further discussed that: a screw 9 threadedly connected to the slider 17 and driven by a motor is rotatably connected in the fixed frame 15, a spur gear 8 driven by a motor is embedded and rotatably connected in the slider 17, and two racks 18 with opposite tooth surfaces and meshingly connected to the spur gear 8 are inserted on the slider 17, and the opposite end faces of the two racks 18 face two main bevel gears 20 respectively, and are rotatably connected to the main bevel gears 20. As shown in the figure, motors (not shown in the figure) are installed on the fixed frame 15 and the slider 17, and the motors at different positions are used to drive the screw 9 or the spur gear 8 to rotate, and the screw 9 is rotated. The slider 17 can be slid in the fixed frame 15 so that the slider 17 reaches any set of screw rods 16, and the two meshing racks 18 can be moved relative to or toward each other by rotating the spur gear 8, so that the two racks 18 move away from each other and drive the corresponding main bevel gear 20 to move toward the corresponding slave bevel gear 11. Because the main bevel gear 20 and the main shaft plug-in part of the dual-axis motor 19 are columnar and rotatably connected to the rack 18, when the main bevel gear 20 is meshed with the slave bevel gear 11, the dual-axis motor 19 can be used to drive the main bevel gear 20 to rotate relative to the rack 18, thereby realizing the rotation of the meshing slave bevel gear 11.

[0029] Working principle: according to the processing length of noodles, the height of the connecting frame 5 is adjusted, and then the noodles are wound on the noodle rod 13, and then the noodle rod 13 is fixed between two lifting blocks 12 in a group of screw rods 16, and at the same time, the slider 17 moves to the same group of screw rods 16, and the two racks 18 are used to rotate to push the corresponding main bevel gear 20 to move to mesh with the corresponding slave bevel gear 11, and then the dual-axis motor 19 is used to drive the main bevel gear 20 to rotate relative to the rack 18, so as to realize the meshing connection of the slave bevel gears. The wheel 11 rotates, thereby realizing the rotation of two screw rods 16 in the same group of screw rods 16, that is, the lifting block 12 drives the noodle rod 13 to rise, and the lifting block 12 rises to realize the noodle rod 13 to rise to a certain height, and then the personnel assist in pulling the rope noodles to stretch the noodles for a certain length, and then the noodle rod 13 rises to a certain height again, and then the noodles are stretched, and the noodles are hung in several groups of screw rods 16 in turn, and then the moving seat 3 passes through several processing chambers 2 with the movement of the conveyor belt 1 to realize the noodle line maturation and slow dehydration.

[0030] The conveyor belt 1, the double-axis motor 19 of the processing chamber 2 and the wiring diagram of the motor in the utility model are common knowledge in the field, and their working principles are already known technologies. The models are selected according to the actual use. Therefore, the control method and wiring arrangement of the conveyor belt 1, the double-axis motor 19 of the processing chamber 2 and the motor are no longer explained in detail.

[0031] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. An integrated system for cooking and slow dehydrating slightly fermented noodles, comprising a known conveyor belt (1) for conveying noodles and a plurality of processing chambers (2) arranged on a route along which the conveyor belt (1) passes, characterized in that: The conveyor belt (1) is provided with a movable seat (3), a connecting frame (5) is installed above the movable seat (3), the bottom edge of the connecting frame (5) is rotatably connected with a plurality of groups of screw rods (16), each group of screw rods (16) is provided with two and symmetrically distributed, a lifting block (12) is threadedly connected to the screw rod (16), and the top end of the screw rod (16) passes through the connecting frame (5) and extends outwardly and is fixedly connected with a slave bevel gear (11), a noodle rod (13) is installed between two lifting blocks (12) in each group of screw rods (16), a fixed frame (15) passing through the plurality of groups of screw rods (16) is fixedly connected to the upper surface of the connecting frame (5), a slider (17) is slidably connected inside the fixed frame (15), a double-axis motor (19) is fixedly connected to the bottom edge of the slider (17), and two main shafts of the double-axis motor (19) are respectively installed with main bevel gears (20) meshingly connected with the slave bevel gear (11).

2. The integrated system for maturation and slow dehydration of slightly fermented noodles according to claim 1, characterized in that: The plurality of processing chambers (2) include a sealed temperature and humidity regulating drying chamber, a noodle aging drying chamber, a slow low-temperature dehydration drying chamber, and a cooling and slow drying chamber.

3. The integrated system for maturation and slow dehydration of slightly fermented noodles according to claim 1, characterized in that: The corner positions on the upper surface of the movable seat (3) are all rotatably connected to upright posts (10), and the upright posts (10) are threadedly connected to threaded sleeves (4) fixed to the bottom surface of the connection frame (5).

4. The integrated system for ripening and slow dehydration of slightly fermented noodles according to claim 3, characterized in that: A sprocket (7) is fixedly connected to the bottom edge of the surface of the column (10), and a chain (6) is meshedly connected between a plurality of the sprockets (7).

5. The integrated system for maturation and slow dehydration of slightly fermented noodles according to claim 1, characterized in that: The two ends of the noodle hanging rod (13) are overlapped on the lifting block (12), and the noodle hanging rod (13) is threadedly connected with a threaded ring (14) sleeved on the side of the lifting block (12).

6. The integrated system for maturation and slow dehydration of slightly fermented noodles according to claim 1, characterized in that: A screw rod (9) threadably connected to the slider (17) and driven by a motor is rotatably connected inside the fixing frame (15).

7. The integrated system for maturation and slow dehydration of slightly fermented noodles according to claim 1, characterized in that: The slider (17) is embedded with a spur gear (8) driven by a motor and is rotatably connected thereto, and the slider (17) is plugged with two racks (18) with opposite tooth surfaces and meshingly connected to the spur gear (8), and the opposite end surfaces of the two racks (18) face two main bevel gears (20) respectively and are rotatably connected to the main bevel gears (20).

Citation Information

Patent Citations

  • Noodle aging and slow dehydration integrated system for micro-fermented noodles

    CN219500304U