Non-fried wheaten food curing and dewatering device

Abstract

The utility model discloses a non-fried cooked wheaten food curing and dewatering device, which relates to the technical field of non-fried cooked wheaten food production and comprises a processing barrel and a partition component. A fixing disc is fixed to the lower end of the interior of the treatment barrel, a first electric heating pipe is installed at the lower end of the fixing disc, a sealing cover is clamped to the upper end of the interior of the treatment barrel, a first temperature sensor is installed at the lower end of the interior of the treatment barrel, and a water inlet pipe is fixed to the interior of a water inlet in the circumferential surface of the treatment barrel; a cover cap is buckled to the upper end of the water inlet pipe, and a second temperature sensor and second electric heating pipes which are uniformly distributed are mounted at the upper end of the interior of the treatment barrel; the separation assembly comprises a fixing ring, a cutting disc, air inlets, a first motor, a rotary disc and a barrier plate, the fixing ring is fixed to the middle of the interior of the processing barrel, the cutting disc is fixed to the interior of the fixing ring, the air inlets are evenly distributed in the upper end of the cutting disc, and the taste of noodles can be effectively improved.

Description

Technical Field

[0001] The utility model relates to the technical field of non-fried pasta production, in particular to a non-fried pasta cooking and dehydration device. Background Art

[0002] Noodles are a very common food all over the world. They are loved by consumers because they are easy to obtain, delicious and can satisfy hunger. As people's needs change, the difficulty of storing noodles and the inconvenience of cooking have given rise to the birth of instant noodles. Instant noodles remove moisture from the noodles by frying or hot air drying, making them easy to store and easy to cook or soak, while retaining the delicious taste of noodles, allowing consumers to enjoy noodles quickly and conveniently;

[0003] Cooked noodles, also known as instant noodles, are made from wheat flour, starch and other raw materials, and their main ingredients are carbohydrates and proteins. According to different processing techniques, they are divided into fried and non-fried types. Fried cooked noodles are made through processes such as kneading, cooking, rolling, steaming, and frying. They have a crispy taste and are easy to eat. They have been loved by consumers since they were launched on the market. However, after being fried and dehydrated, the lipid content in the cooked noodles has increased significantly (about 20%), which is about 4 to 5 times that of non-fried cooked noodles.

[0004] The pre-treatment process of non-fried cooked noodles is similar to that of fried cooked noodles. The main difference is that the noodles are dehydrated by micro-puffing or hot air drying without going through the frying step. However, compared with the frying and drying process, the existing hot air drying device dries and dehydrates the noodles, and the taste of the noodles after rehydration is poor. For this reason, we propose a non-fried noodle cooking and dehydration device. Utility Model Content

[0005] The technical problem to be solved by the utility model is to overcome the existing defects and provide a non-fried pasta cooking and dehydration device, which can effectively improve the taste of noodles and effectively solve the problems in the background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a non-fried pasta cooking and dehydration device, comprising a processing barrel and a partition assembly;

[0007] Treatment barrel: a fixed plate is fixed at the lower end of the interior, a first electric heating tube is installed at the lower end of the fixed plate, a sealing cover is clamped at the upper end of the interior of the treatment barrel, a first temperature sensor is installed at the lower end of the interior of the treatment barrel, a water inlet pipe is fixed inside the water inlet on the circumferential surface of the treatment barrel, a cap is buckled at the upper end of the water inlet pipe, and a second temperature sensor and evenly distributed second electric heating tubes are installed at the upper end of the interior of the treatment barrel;

[0008] Partition assembly: comprising a fixed ring, a partition plate, an air inlet, a first motor, a rotating disk and a blocking plate, a fixed ring is fixed in the middle of the processing barrel, a partition plate is fixed inside the fixed ring, an upper end of the partition plate is provided with evenly distributed air inlets, a first motor is installed at the lower end of the partition plate, a rotating disk is fixed on the output shaft of the first motor, evenly distributed blocking plates are fixed on the circumferential surface of the rotating disk, a moving assembly is installed at the upper end of the fixed ring, and the air inlet is sealed by setting the blocking plate;

[0009] Wherein: the input ends of the first motor, the first electric heating tube and the second electric heating tube are all electrically connected to the output end of the external PLC controller, and the first temperature sensor and the second temperature sensor are both bidirectionally electrically connected to the external PLC controller.

[0010] Furthermore, the moving component includes a moving bar, a third motor, a threaded rod and a limiting rod. The moving bar is arranged above the fixed ring, and a threaded hole is provided at the rear side of the moving bar. The internal thread of the threaded hole is connected to the threaded rod, and the threaded rod is rotatably connected to the upper end of the fixed ring. The upper end of the processing barrel is installed with a third motor, and the output shaft of the third motor is fixed to the upper end of the threaded rod. A limiting hole is provided at the front side of the moving bar, and the internal sliding connection of the limiting rod is provided in the limiting hole. The limiting rod is fixed to the upper end of the fixed ring. The input end of the third motor is electrically connected to the output end of the external PLC controller. By setting the moving component, it is convenient for users to remove the cooked and dehydrated pasta.

[0011] Furthermore, it also includes a storage component, which includes a rotating barrel, a mounting plate, an air injection pipe, a strip-shaped opening and a storage rod. A rotating hole is opened in the middle of the movable bar, and the interior of the rotating hole is rotatably connected to the rotating barrel. The lower end of the rotating barrel is rotatably connected to the mounting plate. Two corresponding fixing holes are opened at the lower end of the mounting plate, and the air injection pipe is fixed inside the fixing hole. Evenly distributed strip-shaped openings are opened on the circumferential surface of the rotating barrel, and evenly distributed storage rods are fixed on the circumferential surface of the rotating barrel. Pasta is stored by setting up the storage component.

[0012] Furthermore, it also includes a rotating component, which includes a second motor, a gear and a gear ring. The second motor is installed on the upper side of the moving bar, a gear is fixed on the output shaft of the second motor, a gear ring is fixed on the circumferential surface of the rotating barrel, the gear is meshed with the gear ring, and the input end of the second motor is electrically connected to the output end of an external PLC controller, and the rotating barrel is driven to rotate by setting the rotating component.

[0013] Furthermore, a drain pipe is fixed inside the drain port opened on the circumferential surface of the treatment barrel, and a solenoid valve is installed on the circumferential surface of the drain pipe. The input end of the solenoid valve is electrically connected to the output end of the external PLC controller, and the water inside the treatment barrel is discharged through the drain pipe.

[0014] Compared with the prior art, the beneficial effects of the utility model are: the non-fried pasta cooking and dehydration device has the following advantages:

[0015] By setting a first electric heating tube to heat the water on the upper end of the fixed plate, the water steamer generated after heating can steam the pasta placed on the circumferential surface of the storage rod. After steaming, cold air is injected into the interior of the rotating barrel through the air injection pipe on the rear side, and then sprayed to the steamed pasta through evenly distributed strip openings to quickly cool it down, and then the second electric heating tube is controlled to bake and dehydrate the steamed pasta. During the baking process, the temperature is maintained at 60°C. At the same time, the rotating component is started during baking to rotate all the pasta so that it is heated evenly. In this case, the dehydration efficiency can be improved. During the baking and dehydration process, the soy protein in the wheat can form a gel, thereby significantly reducing the breakage rate of the pasta when it is rehydrated and boiled, so that the hardness, elasticity, viscosity, recovery force and chewiness of the pasta are significantly improved, and the taste can be greatly improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a front side sectional view of the utility model;

[0017] Figure 2 This is a schematic diagram of the front structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the partition assembly of the utility model;

[0019] Figure 4 This is a schematic diagram of the storage component structure of the utility model.

[0020] In the figure: 1 processing barrel, 2 fixed plate, 3 first electric heating tube, 4 first temperature sensor, 5 partition assembly, 51 fixed ring, 52 partition plate, 53 air inlet, 54 first motor, 55 turntable, 56 blocking plate, 6 storage assembly, 61 rotating barrel, 62 mounting plate, 63 air injection pipe, 64 strip port, 65 storage rod, 7 rotating assembly, 71 second motor, 72 gear, 73 gear ring, 8 moving assembly, 81 moving bar, 82 third motor, 83 threaded rod, 84 limit rod, 9 second electric heating tube, 10 second temperature sensor, 11 water inlet pipe, 12 cap, 13 drain pipe, 14 solenoid valve, 15 sealing cover. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-4 , This embodiment provides a technical solution: a non-fried pasta cooking and dehydration device, including a processing barrel 1 and a partition assembly 5;

[0023] Treatment barrel 1: A fixing plate 2 is fixed at the lower end of the interior, a first electric heating tube 3 is installed at the lower end of the fixing plate 2, a sealing cover 15 is clamped at the upper end of the interior of the treatment barrel 1, a first temperature sensor 4 is installed at the lower end of the interior of the treatment barrel 1, a water inlet pipe 11 is fixed inside the water inlet on the circumferential surface of the treatment barrel 1, a cap 12 is buckled at the upper end of the water inlet pipe 11, and a second temperature sensor 10 and evenly distributed second electric heating tubes 9 are installed at the upper end of the interior of the treatment barrel 1;

[0024] Partition assembly 5: includes a fixed ring 51, a partition plate 52, an air inlet 53, a first motor 54, a rotating disk 55 and a blocking plate 56. A fixed ring 51 is fixed in the middle of the processing barrel 1, and a partition plate 52 is fixed inside the fixed ring 51. The upper end of the partition plate 52 is provided with evenly distributed air inlets 53. The lower end of the partition plate 52 is installed with a first motor 54. A rotating disk 55 is fixed on the output shaft of the first motor 54. Evenly distributed blocking plates 56 are fixed on the circumferential surface of the rotating disk 55. A moving assembly 8 is installed on the upper end of the fixed ring 51. The moving assembly 8 includes a moving bar 81, a third motor 82, a threaded rod 83 and a limiting rod 84, a moving bar 81 is arranged above the fixing ring 51, a threaded hole is arranged at the rear side edge of the moving bar 81, a threaded rod 83 is connected to the inner thread of the threaded hole, the threaded rod 83 is rotatably connected to the upper end of the fixing ring 51, a third motor 82 is installed at the upper end of the processing barrel 1, the output shaft of the third motor 82 is fixed to the upper end of the threaded rod 83, a limiting hole is arranged at the front side edge of the moving bar 81, a limiting rod 84 is slidably connected to the inner side of the limiting hole, the limiting rod 84 is fixed to the upper end of the fixing ring 51, and the input end of the third motor 82 is electrically connected to the external PLC control The output end of the device also includes a storage component 6, which includes a rotating barrel 61, a mounting plate 62, an air injection pipe 63, a strip-shaped opening 64 and a storage rod 65. A rotating hole is opened in the middle of the movable bar 81, and the rotating barrel 61 is rotatably connected inside the rotating hole. The lower end of the rotating barrel 61 is rotatably connected to the mounting plate 62. The lower end of the mounting plate 62 is provided with two corresponding fixing holes, and the air injection pipe 63 is fixed inside the fixing hole. The circumferential surface of the rotating barrel 61 is provided with evenly distributed strip-shaped openings 64, and the circumferential surface of the rotating barrel 61 is fixed with evenly distributed storage rods 65. The rotating component 7 is also provided. The rotating component 7 The second motor 71, a gear 72 and a gear ring 73 are included. The second motor 71 is installed on the upper side of the moving bar 81. The gear 72 is fixed on the output shaft of the second motor 71. The gear ring 73 is fixed on the circumferential surface of the rotating barrel 61. The gear 72 is meshed with the gear ring 73. The input end of the second motor 71 is electrically connected to the output end of the external PLC controller. The rotating barrel 61 is driven to rotate by setting a rotating component 7. The pasta is stored by setting a storage component 6. The moving component 8 is provided to facilitate users to take out the cooked and dehydrated pasta. The air inlet 53 is sealed by setting a blocking plate 56.

[0025] Among them: the input ends of the first motor 54, the first electric heating tube 3 and the second electric heating tube 9 are all electrically connected to the output end of the external PLC controller, and the first temperature sensor 4 and the second temperature sensor 10 are both bidirectionally electrically connected to the external PLC controller.

[0026] Among them: a drain pipe 13 is fixed inside the drain port opened on the circumferential surface of the treatment barrel 1, and a solenoid valve 14 is installed on the circumferential surface of the drain pipe 13. The input end of the solenoid valve 14 is electrically connected to the output end of the external PLC controller, and the water inside the treatment barrel 1 is discharged through the drain pipe 13.

[0027] The working principle of the non-fried pasta cooking and dehydrating device provided by the utility model is as follows: first, water is injected into the interior of the processing barrel 1. After the water enters, it is located at the upper end of the fixed plate 2. Then, the first electric heating tube 3 is started to heat the water at the upper end of the fixed plate 2. The water vapor generated after heating enters the upper end of the processing barrel 1 through the air inlet 53. In this case, the pasta placed on the circumferential surface of the storage rod 65 can be steamed. During the steaming process, the second motor 71 is started to rotate the rotating barrel 61. The rotation of the rotating barrel 61 drives all the pasta placed on the circumferential surface of the storage rod 65 to rotate. In this case, the steaming efficiency can be improved, so that the pasta can be quickly steamed. After steaming, the first motor 54 is started to rotate all the blocking plates 56 to block all the air inlets 53. After blocking, the cold air is The gas is injected into the interior of the rotating barrel 61 through the gas injection pipe 63 on the rear side, and then sprayed onto the steamed pasta through the evenly distributed strip-shaped openings 64 to quickly cool it. Then the second electric heating tube 9 is controlled to bake the steamed pasta. During the baking process, the temperature is maintained at 60°C for dehydration. In this case, the soybean protein in the wheat can form a gel, which can significantly reduce the breakage rate of the pasta when it is re-boiled with water, thereby significantly improving the hardness, elasticity, viscosity, recovery force and chewiness of the pasta. In this case, the taste can be greatly improved. After the product is made, the third motor 82 is started to rotate the threaded rod 83 to drive the moving bar 81 to move upward. The moving bar 81 moves upward and drives all the pasta to move upward. In this case, the prepared non-fried pasta can be taken out very conveniently.

[0028] It is worth noting that the external PLC controller disclosed in the above embodiments is specifically a Siemens S7-200, and the first electric heating tube 3, the second electric heating tube 9, the first motor 54, the second motor 71, the third motor 82, the first temperature sensor 4, the second temperature sensor 10 and the solenoid valve 14 can be freely configured according to the actual application scenario. The external PLC controller controls the switch group to control the first electric heating tube 3, the second electric heating tube 9, the solenoid valve 14, the first motor 54, the second motor 71 and the third motor 82 using methods commonly used in the prior art.

[0029] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. Non-fried pasta cooking and dehydration device, characterized by: It comprises a processing barrel (1) and a partition assembly (5); A treatment barrel (1): a fixed plate (2) is fixed at the lower end of the interior, a first electric heating tube (3) is installed at the lower end of the fixed plate (2), a sealing cover (15) is clamped at the upper end of the interior of the treatment barrel (1), a first temperature sensor (4) is installed at the lower end of the interior of the treatment barrel (1), a water inlet pipe (11) is fixed inside the water inlet on the circumferential surface of the treatment barrel (1), a cap (12) is buckled at the upper end of the water inlet pipe (11), and a second temperature sensor (10) and evenly distributed second electric heating tubes (9) are installed at the upper end of the interior of the treatment barrel (1); The partition assembly (5) comprises a fixed ring (51), a partition plate (52), an air inlet (53), a first motor (54), a rotating disk (55) and a blocking plate (56); a fixed ring (51) is fixed in the middle of the processing barrel (1); a partition plate (52) is fixed inside the fixed ring (51); the upper end of the partition plate (52) is provided with evenly distributed air inlets (53); the lower end of the partition plate (52) is mounted with a first motor (54); a rotating disk (55) is fixed on the output shaft of the first motor (54); evenly distributed blocking plates (56) are fixed on the circumferential surface of the rotating disk (55); and a moving assembly (8) is mounted on the upper end of the fixed ring (51); The input ends of the first motor (54), the first electric heating tube (3) and the second electric heating tube (9) are all electrically connected to the output end of an external PLC controller, and the first temperature sensor (4) and the second temperature sensor (10) are both bidirectionally electrically connected to the external PLC controller.

2. The non-fried pasta cooking and dehydration device according to claim 1, characterized in that: The moving assembly (8) comprises a moving bar (81), a third motor (82), a threaded rod (83) and a limiting rod (84); the moving bar (81) is arranged above the fixing ring (51); a threaded hole is provided at the rear side edge of the moving bar (81); a threaded rod (83) is threadedly connected inside the threaded hole; the threaded rod (83) is rotatably connected to the upper end of the fixing ring (51); a third motor (82) is installed at the upper end of the processing barrel (1); an output shaft of the third motor (82) is fixed to the upper end of the threaded rod (83); a limiting hole is provided at the front side edge of the moving bar (81); a limiting rod (84) is slidably connected inside the limiting hole; the limiting rod (84) is fixed to the upper end of the fixing ring (51); an input end of the third motor (82) is electrically connected to an output end of an external PLC controller.

3. The non-fried pasta cooking and dehydration device according to claim 2, characterized in that: The invention also comprises a storage assembly (6), wherein the storage assembly (6) comprises a rotating barrel (61), a mounting plate (62), an air injection pipe (63), a strip-shaped opening (64) and a storage rod (65); a rotating hole is provided in the middle of the movable bar (81); the interior of the rotating hole is rotatably connected to the rotating barrel (61); the lower end of the interior of the rotating barrel (61) is rotatably connected to the mounting plate (62); two corresponding fixing holes are provided at the lower end of the mounting plate (62); the interior of the fixing hole is fixed with the air injection pipe (63); the circumferential surface of the rotating barrel (61) is provided with strip-shaped openings (64) evenly distributed; and the circumferential surface of the rotating barrel (61) is fixed with storage rods (65) evenly distributed.

4. The non-fried pasta cooking and dehydration device according to claim 3, characterized in that: The invention also comprises a rotating assembly (7), wherein the rotating assembly (7) comprises a second motor (71), a gear (72) and a gear ring (73); the second motor (71) is installed on the upper side of the moving bar (81); the gear (72) is fixed on the output shaft of the second motor (71); the gear ring (73) is fixed on the circumferential surface of the rotating barrel (61); the gear (72) is meshed with the gear ring (73); and the input end of the second motor (71) is electrically connected to the output end of an external PLC controller.

5. The non-fried pasta cooking and dehydration device according to claim 1, characterized in that: A drainage pipe (13) is fixed inside the drainage port opened on the circumferential surface of the treatment barrel (1), and a solenoid valve (14) is installed on the circumferential surface of the drainage pipe (13). The input end of the solenoid valve (14) is electrically connected to the output end of an external PLC controller.

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