Emulsifier

By installing emulsifiers with cylinders and stirring heads on the material conveying pipeline, the problem that existing emulsification technology is difficult to meet the production needs of multiple products is solved, and the emulsification effect is improved and equipment transformation is saved, while supporting the production of rapid product varieties.

CN222752999UActive Publication Date: 2025-04-15FOSHAN YALUSI IND EQUIP CO LTD
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Patent Information

Application Number
CN202421481304.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-04-15
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

When existing emulsification technology meets the production needs of various products, it is difficult to meet the process requirements of certain products, such as sufficient emulsification requirements, and once the equipment is manufactured, the process conditions are fixed, making it difficult to quickly change product varieties.

Method used

An emulsifier is designed, including a cylinder and a stirring head driven by a motor mechanism. The stirring head is equipped with a stirring roller or blade around the base, which can be installed on the material conveying pipeline. Through the stirring action of the stirring head, the material can be further emulsified to make up for the defect of insufficient stirring in the early stage.

Benefits of technology

It realizes that the material emulsification effect can be significantly improved without large-scale equipment transformation, saves transformation costs, and supports the production needs of rapid product varieties, ensuring that the product quality meets process requirements.

✦ Generated by Eureka AI based on patent content.

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Abstract

An emulsifier relates to the technical field of fluid mixing, and comprises a cylindrical object with a material inlet at the bottom and a material outlet on the side surface of the upper part, and a stirring head arranged at the middle lower part in the cylindrical object and driven by a motor mechanism at the top through a rotating shaft, the stirring head comprises a base, a plurality of rods arranged at the periphery of the base, and stirring columns or blades connected to the rods, the material inlet is connected with an original stirring emulsification system (such as a stirring tank system) of a production line through a pipeline, and the material outlet is connected with a next production process through a pipeline. Compared with the prior art, the material emulsifying device has the advantages that the material emulsifying effect can be obviously improved without large-scale equipment transformation, and the transformation cost is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of fluid mixing, in particular to an emulsifier. Background Art

[0002] Existing emulsification technology is generally completed by using a mixing tank. Multiple materials are put into the mixing tank and the materials are stirred. However, in the production of some products, such as factory cake production in food production, after the materials are stirred in the mixing tank, they need to be transported to the cake molding equipment through a conveying pipeline for molding, and then sent to the baking equipment to complete baking and maturation. This process is completed continuously and automatically, and the production equipment is often designed and manufactured for the production of multiple products. Therefore, it often cannot meet the process requirements of certain products, such as sufficient emulsification requirements. In order to achieve the corresponding process requirements, the corresponding equipment is redesigned, which is costly and time-consuming, and it is difficult to meet the requirements of flexible conversion of product variety production. Summary of the invention

[0003] The purpose of the invention of the utility model is to provide an emulsifier which can overcome one or more of the above-mentioned shortcomings and significantly improve the emulsification effect of materials without large-scale equipment modification.

[0004] The utility model emulsifier is realized as follows: it comprises a cylindrical object with a material inlet at the bottom and a material outlet at the upper side, a stirring head arranged at the middle and lower part of the cylindrical object and driven by a motor mechanism at the top through a rotating shaft, the stirring head comprising a base, and a plurality of stirring rollers or stirring blade structures arranged around the base, the material inlet is connected to an original stirring and emulsifying system (such as a stirring tank system) of a production line through a pipeline, and the material outlet is connected to a next production process through a pipeline.

[0005] Preferably, the stirring roller or stirring blade structure comprises a rod arranged at the periphery of the base, and a stirring column or a blade connected to the rod.

[0006] When in use, the emulsifier of the utility model is installed on the mixed material conveying pipeline, and the materials mixed and emulsified by the mixing device on the production line (such as flour and egg mixed emulsions for producing cakes) are sent to the cylindrical object of the emulsifier of the utility model through the pipeline. The stirring head driven by the motor mechanism through the rotating shaft rotates to stir and emulsify the incoming materials, so as to make up for the defect that the emulsified materials are not stirred sufficiently in the previous stirring and emulsifying process, and ensure that the quality of the materials entering the subsequent process meets the production process requirements, so that the production meets the process requirements while continuously carrying out the production and the product quality is guaranteed.

[0007] Determined by the existing production equipment technology, once the production equipment is manufactured and installed, its process conditions are often fixed, and only some parameters can be adjusted within a certain range. Some parameters, such as stirring and emulsifying time, are determined by the number of stirring tanks, and its stirring and emulsifying time is fixed to ensure the smooth progress of continuous production. In this case, if some products that require longer stirring and emulsifying work are to be produced, these equipment will be difficult to meet the requirements. If some additional stirring tanks are added to enhance the stirring and emulsifying work, the cost is high and the construction period is long, which makes it difficult to meet the production of rapid product variety conversion. Moreover, once the production is converted to products that do not require long-term stirring and emulsification, these additional stirring tanks will be idle;

[0008] By adopting the technology of the patent application, there is no need to add some additional stirring tanks, and the stirring and emulsification effect can be enhanced without affecting the requirements of continuous production. Moreover, it can be quickly installed on the conveying pipeline, and the cost is low, which can meet the requirements of rapid conversion of product varieties.

[0009] A cylindrical object is used, and the stirring head adopts several rods around the base, and stirring columns or blades connected to the rods. The material flows smoothly from bottom to top. While satisfying further stirring and emulsification, the water head loss is small and will not affect the smooth transmission of the material.

[0010] Compared with the prior art, the utility model has the advantages of significantly improving the emulsification effect of materials without the need for large-scale equipment modification, thereby saving modification costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a schematic diagram of the structure of the emulsifier of the utility model;

[0012] Figure 2 It is a structural schematic diagram of the stirring head of the utility model.

[0013] Figure numbers: 1-material inlet; 2-material outlet; 3-cylinder; 4-motor mechanism; 5-rotating shaft; 6-stirring head; 601-base; 602-rod; 603-stirring column or blade; 7-stirring emulsification system; 8-next production process. DETAILED DESCRIPTION

[0014] The utility model emulsifier is now described in further detail with reference to the accompanying drawings and embodiments:

[0015] The emulsifier of the utility model is realized as follows: it includes a barrel 3 with a material inlet 1 at the bottom and a material outlet 2 at the upper side, a stirring head 6 arranged at the middle and lower part of the barrel 3 and driven by a motor mechanism 4 at the top through a rotating shaft 5, the stirring head 6 includes a disc-shaped base 601 connected to the bottom end of the rotating shaft 5, a plurality of stirring rollers or stirring blade structures arranged around the base 601, the stirring roller or stirring blade structure includes a plurality of rods 602 perpendicular to the rotating shaft 5 and evenly arranged around the base 601, and a stirring column or blade 603 connected to the rod 602, the material inlet 1 is connected to an original stirring and emulsifying system 7 (such as a stirring tank system) of the production line through a pipeline, and the material outlet 2 is connected to a next production process 8 through a pipeline.

[0016] When in use, the emulsifier of the utility model is installed on the mixed material conveying pipeline, and the materials mixed and emulsified by the original stirring and emulsifying system 7 on the production line (such as flour and egg mixed emulsions for producing cakes) are sent to the cylindrical object 3 of the emulsifier of the utility model through the pipeline. The stirring head 6 driven by the motor mechanism 4 through the rotating shaft 5 rotates to further stir and emulsify the incoming materials to make up for the defect that the previous stirring and emulsifying system 7 sequence stirs and emulsifies the materials insufficiently, so as to ensure that the quality of the materials entering the next production process 8 meets the production process requirements, so that the production meets the process requirements while continuously carrying out the production and the product quality is guaranteed.

Claims

1. An emulsifier, characterized in that: It includes a cylindrical object with a material inlet at the bottom and a material outlet at the upper side, a stirring head arranged at the lower middle part of the cylindrical object and driven by a motor mechanism at the top through a rotating shaft, the stirring head includes a base, a stirring roller or a stirring blade structure arranged on the base, the material inlet is connected to the original stirring and emulsifying system of the production line through a pipeline, and the material outlet is connected to the next production process through a pipeline.

2. The emulsifier according to claim 1, characterized in that: The stirring roller or stirring blade structure comprises a plurality of rods arranged around the base, and stirring columns or blades connected to the rods.