Castable stirring device

Abstract

The utility model discloses a castable stirring device which comprises a stirring assembly, a lifting assembly, a water tank assembly, a base and a hollow ladle breaking cover plate. The stirring assembly is arranged on the base; the lifting assembly is arranged on one side of the stirring assembly; the fixed end of the lifting assembly is connected with the base, and the movable end of the lifting assembly is detachably connected with bagged materials. The movable end of the lifting assembly can move to the position above the stirring assembly. The hollow ladle breaking cover plate is arranged above the stirring assembly, and one end of the hollow ladle breaking cover plate is connected with the stirring assembly; bag breaking teeth are arranged on the side, away from the stirring assembly, of the hollowed-out bag breaking cover plate and can prick bagged materials. One end of the water tank assembly is connected to one side of the stirring assembly, and the other end of the water tank assembly faces the stirring assembly; the water tank assembly can supply water into the stirring assembly. According to the automatic feeding and water adding device, automatic feeding and water adding are achieved, the matching precision of the castable is improved, and labor force is liberated.

Description

Technical Field

[0001] The present application relates to the technical field of equipment for casting materials, and in particular to a casting material stirring device. Background Art

[0002] The castable mixing device is a common simple mixing equipment and a commonly used production equipment in furnace construction projects. It is a device that mixes multiple materials according to a certain ratio and adds water to finally meet the casting requirements.

[0003] At present, this kind of simple mixing equipment is usually manually loaded and watered. In the actual operation process, there is no manual protection device on the top, and the labor intensity of manual loading is high. The amount of water added is controlled by experience, and the precise proportion of the castable cannot be achieved, which seriously affects the quality and use requirements of subsequent pouring. Utility Model Content

[0004] The embodiment of the present application provides a method to solve the problem that the casting material mixing device in the prior art relies on manual feeding and water addition, has low casting material proportioning accuracy and poses certain safety hazards, realizes automatic feeding and water addition, improves the casting material proportioning accuracy and liberates labor.

[0005] An embodiment of the utility model provides a casting material stirring device, comprising a stirring component, a lifting component, a water tank component, a base and a hollow bag breaking cover plate; the stirring component is arranged on the base; the lifting component is arranged on one side of the stirring component; the fixed end of the lifting component is connected to the base, and the movable end of the lifting component is detachably connected to the bagged material; the movable end of the lifting component can move to the top of the stirring component; the hollow bag breaking cover plate is arranged above the stirring component, and one end of the hollow bag breaking cover plate is connected to the stirring component; the side of the hollow bag breaking cover plate away from the stirring component is provided with bag breaking teeth, and the bag breaking teeth can pierce the bagged material; one end of the water tank component is connected to one side of the stirring component, and the other end of the water tank component faces the stirring component; the water tank component can supply water to the stirring component.

[0006] In a possible implementation, it also includes a flip assembly; the flip assembly includes a cover hinge, a flip lever and a telescopic device; one end of the hollow bag breaking cover is hinged to the cover hinge, and the cover hinge is connected to the stirring assembly; the fixed end of the telescopic device is connected to the stirring assembly, the movable end of the telescopic device is connected to one end of the flip lever, and the other end of the flip lever is connected to the hollow bag breaking cover.

[0007] In a possible implementation, the stirring assembly includes a shell, a bracket, a transmission device and a stirring device; the bracket is arranged on the base, and the shell is arranged on the bracket; the stirring device is arranged in the shell, one end of the transmission device is connected to the shell, and the other end of the transmission device is connected to the stirring device; the hollow package breaking cover plate is arranged on the shell, and one end of the hollow package breaking cover plate is connected to the shell; one end of the water tank assembly is connected to one side of the shell, and the other end of the water tank assembly extends into the shell.

[0008] In a possible implementation, the lifting assembly includes a support rod, a suspension arm and a hook; one end of the support rod is connected to the base, the other end of the support rod is connected to the suspension arm, and the end of the suspension arm away from the support rod is connected to the hook; the support rod is arranged on one side of the stirring assembly; the hook is detachably connected to the bagged material, and the hook can move to the top of the stirring assembly.

[0009] In a possible implementation, the water tank assembly includes a water tank, a support frame and a water filling pipe; the support frame is connected to one side of the shell, the water tank is arranged on the support frame, the output end of the water tank is connected to one end of the water filling pipe; the other end of the water filling pipe faces the interior of the shell.

[0010] In a possible implementation, the water tank assembly also includes an electromagnetic switch valve and a water level gauge; the electromagnetic switch valve is electrically connected to the water level gauge; the electromagnetic switch valve is arranged on the water filling pipe, and the water level gauge is arranged on the side of the water tank.

[0011] One or more technical solutions provided by this application have at least the following technical effects:

[0012] The embodiment of the utility model adopts a stirring assembly, a lifting assembly, a water tank assembly, a base and a hollow bag breaking cover plate, the stirring assembly is arranged on the base, and the lifting assembly is arranged on one side of the stirring assembly, wherein the fixed end of the lifting assembly is connected to the base, and the movable end of the lifting assembly is detachably connected to the bagged material, and the movable end of the lifting assembly can move to the top of the stirring assembly; the bagged material can be lifted to the top of the stirring assembly by the lifting assembly; the hollow bag breaking cover plate is arranged above the stirring assembly, and one end of the hollow bag breaking cover plate is connected to the stirring assembly; the hollow bag breaking cover plate is provided with bag breaking teeth on the side of the hollow bag breaking cover plate away from the stirring device, and the bag breaking teeth can pierce the bagged material; so that the bagged material lifted above the stirring assembly can be pierced by the bag breaking teeth on the hollow bag breaking cover plate, so that the bagged material can be poured into the stirring assembly; one end of the water tank assembly is connected to one side of the stirring assembly, and the other end of the water tank assembly faces the stirring assembly, and the water tank assembly can supply water to the stirring assembly, so that the water tank assembly automatically adds water to the stirring assembly. The present application solves the problem in the prior art that the casting material mixing device relies on manual feeding and water addition, has low casting material proportioning accuracy and poses certain safety hazards, realizes automatic feeding and water addition, improves the casting material proportioning accuracy and liberates labor. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments of the utility model will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0014] Figure 1 A schematic diagram of a casting material stirring device provided in an embodiment of the present application;

[0015] Figure 2 A schematic diagram of a stirring assembly provided in an embodiment of the present application.

[0016] Icons: 1- stirring assembly; 11- shell; 12- bracket; 13- transmission device; 14- stirring device; 2- lifting assembly; 21- support rod; 22- crane arm; 23- hook; 3- water tank assembly; 31- water tank; 32- support frame; 33- water filling pipe; 34- electromagnetic switch valve; 35- water level gauge; 4- base; 5- hollow broken bag cover; 6- flip assembly; 61- cover hinge; 62- flip lever; 63- telescopic device; 64- support. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] In the description of the embodiments of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the embodiments of the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. The terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In addition, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be a connection between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present utility model can be understood according to specific circumstances.

[0019] The present utility model embodiment provides a casting material stirring device 14, such as Figure 1 As shown, it includes a stirring component 1, a lifting component 2, a water tank component 3, a base 4 and a hollow bag breaking cover plate 5; the stirring component 1 is arranged on the base 4; the lifting component 2 is arranged on one side of the stirring component 1; the fixed end of the lifting component 2 is connected to the base 4, and the movable end of the lifting component 2 is detachably connected to the bagged material; the movable end of the lifting component 2 can move to the top of the stirring component 1; the hollow bag breaking cover plate 5 is arranged above the stirring component 1, and one end of the hollow bag breaking cover plate 5 is connected to the stirring component 1; the side of the hollow bag breaking cover plate 5 away from the stirring component 1 is provided with bag breaking teeth, and the bag breaking teeth can pierce the bagged material; one end of the water tank component 3 is connected to one side of the stirring component 1, and the other end of the water tank component 3 faces the stirring component 1; the water tank component 3 can supply water to the stirring component 1.

[0020] Exemplarily, the lifting assembly 2 includes an electric boom and a hydraulic lifting rod, etc., and the bagged material on the ground can be lifted to the top of the mixing assembly 1 through the movable end of the lifting assembly 2, so as to facilitate the loading of the mixing assembly 1;

[0021] For example, the end of the hollow bag-breaking cover plate 5 away from the stirring device 1 is provided with bag-breaking teeth, and the bag-breaking teeth can be replaced by other sharp structures that can scratch or pierce the material bag; the hollow bag-breaking cover plate 5 of the present application is set as a hollow structure, and when the bagged material is pierced by the bag-breaking teeth of the hollow bag-breaking cover plate 5, the material can be poured into the stirring component 1 through the hollow structure. It should be noted that Figure 1 It is a schematic diagram of the hollow bag breaking cover plate 5 after being turned over by the turning component 6. In the actual working process, the hollow bag breaking cover plate 5 is arranged parallel to the stirring component 1.

[0022] Exemplarily, the water tank assembly 3 stores water in advance, one end of the water tank assembly 3 is connected to one side of the stirring assembly 1, and the other end of the water tank assembly 3 extends into the stirring assembly 1. The end extending into the stirring assembly 1 can transport the water pre-stored in the water tank assembly 3 to the stirring assembly 1.

[0023] In the present application embodiment, Figure 1 As shown, it also includes a flip assembly 6; the flip assembly 6 includes a cover hinge 61, a flip lever 62 and a telescopic device 63; one end of the hollow bag breaking cover 5 is hinged to the cover hinge 61, and the cover hinge 61 is connected to the stirring assembly 1; the fixed end of the telescopic device 63 is connected to the stirring assembly 1, the movable end of the telescopic device 63 is connected to one end of the flip lever 62, and the other end of the flip lever 62 is connected to the hollow bag breaking cover 5.

[0024] Exemplarily, the telescopic device 63 is a pneumatic cylinder, or an electric cylinder. The flip assembly 6 also includes a support 64 , which is connected to the stirring device 14 , and the fixed end of the telescopic device 63 is connected to the support 64 .

[0025] Exemplarily, the hollow package breaking cover plate 5 can rotate on the cover plate hinge 61. Since one end of the flip-top lever 62 is connected to the hollow package breaking cover plate 5, and the other end of the flip-top lever 62 is connected to the movable end of the telescopic device 63, the telescopic device 63 can drive the hollow package breaking cover plate 5 to rotate on the cover plate hinge 61 through the flip-top lever 62, thereby realizing the position conversion of the hollow package breaking cover plate 5 relative to the stirring assembly 1.

[0026] For example, in actual working process, the telescopic device 63 is used to control the hollow package breaking cover plate 5 to be arranged parallel to the stirring device 14; when the interior of the stirring component 1 needs to be cleaned or repaired, the telescopic device 63 is started to drive the hollow package breaking cover plate 5 to flip up through the flip lever 62, thereby opening the upper space of the stirring component 1, so that the internal device of the stirring component 1 can be cleaned and repaired manually.

[0027] In the present application embodiment, Figure 1 and Figure 2As shown, the stirring assembly 1 includes a shell 11, a bracket 12, a transmission device 13 and a stirring device 14; the bracket 12 is arranged on the base 4, and the shell 11 is arranged on the bracket 12; the stirring device 14 is arranged in the shell 11, one end of the transmission device 13 is connected to the shell 11, and the other end of the transmission device 13 is connected to the stirring device 14; the hollow package breaking cover plate 5 is arranged on the shell 11, and one end of the hollow package breaking cover plate 5 is connected to the shell 11; one end of the water tank assembly 3 is connected to one side of the shell 11, and the other end of the water tank assembly 3 extends into the shell 11.

[0028] For example, the housing 11 can be stably mounted on the base 4 through the bracket 12, and the stirring assembly 1 is also provided with a driving device, which can drive the stirring device 14 to rotate in the housing 11 through the transmission device 13, so as to achieve uniform stirring of the material and water. The driving device can be an electric motor or a hydraulic motor, and the transmission device 13 can be driven by a synchronous belt or a gear.

[0029] In the present application embodiment, Figure 1 As shown, the lifting assembly 2 includes a support rod 21, a suspension arm 22 and a hook 23; one end of the support rod 21 is connected to the base 4, the other end of the support rod 21 is connected to the suspension arm 22, and the end of the suspension arm 22 away from the support rod 21 is connected to the hook 23; the support rod 21 is arranged on one side of the stirring assembly 1; the hook 23 is detachably connected to the bagged material, and the hook 23 can move to the top of the stirring assembly 1.

[0030] Exemplarily, the support rod 21 adopts an up and down telescopic structure, and the boom 22 is fixedly connected to the telescopic end of the support rod 21. Through the up and down telescopic structure of the support rod 21, the hook 23 lifts the bagged material to the top of the shell 11, thereby realizing the function of automatically feeding the stirring device 14.

[0031] Exemplarily, the support rod 21 plays a supporting role, and the boom 22 is rotatably connected to the end of the support rod 21 away from the base 4. The hinge is controlled by a motor so that the end of the boom 22 close to the hook 23 can take the bagged material downward. Under the control of the motor, the bagged material suspended on the hook 23 rotates upward to reach the top of the shell 11, thereby realizing the function of automatically feeding the stirring device 14.

[0032] Exemplarily, a counterweight is provided at one end of the boom 22 away from the hook 23 to increase the stability of the lifting assembly 2 during the process of lifting materials.

[0033] In the present application embodiment, Figure 1As shown, the water tank assembly 3 includes a water tank 31, a support frame 32 and a water filling pipe 33; the support frame 32 is connected to one side of the shell 11, and the water tank 31 is arranged on the support frame 32, and the output end of the water tank 31 is connected to one end of the water filling pipe 33; the other end of the water filling pipe 33 faces the interior of the shell 11.

[0034] Exemplarily, the water tank 31 is pre-stored with water, and the water tank 31 is set on the support frame 32. The water tank 31 can be externally connected to a water pipe to replenish water in the water tank 31. The output end of the water tank 31 extends into the stirring device 14, and the end extending into the stirring device 14 can transport the water pre-stored in the water tank 31 to the stirring device 14.

[0035] In the present application embodiment, Figure 1 As shown, the water tank 31 assembly 3 also includes an electromagnetic switch valve 34 and a water level gauge 35; the electromagnetic switch valve 34 is electrically connected to the water level gauge 35; the electromagnetic switch valve 34 is arranged on the water supply pipe 33, and the water level gauge 35 is arranged on the side of the water tank 31.

[0036] Exemplarily, according to the amount of water required for the castable ratio, the amount of water added is precisely controlled by controlling the switch of the electromagnetic switch valve 34 according to the water level gauge 35 set on the side of the water tank 31, and the precisely controlled amount of water is added into the shell 11 of the stirring assembly 1 through the water adding pipe 33.

[0037] The present utility model embodiment provides a casting material stirring device 14, and its working process is as follows:

[0038] First, the bagged material is lifted from the ground to the top of the shell 11 of the stirring component 1 by a lifting device, and then the bagged material falls onto the safety hollow bag breaking cover plate 5, so that the packaging of the bagged material is cut by the bag breaking teeth on the safety hollow bag breaking cover plate 5, thereby realizing the pouring of the material into the shell 11 of the stirring component 1, and the packaging of the bagged material is blocked outside the shell 11; then, according to the amount of water required for the casting ratio, according to the water level gauge 35 set on the side of the water tank 31, by controlling the switch of the electromagnetic switch valve 34, the amount of water added is accurately controlled, and the accurately controlled amount of water is added into the shell 11 of the stirring component 1 through the water adding pipe 33; finally, the driving device of the stirring component 1 is started, and after the material is evenly stirred, it is discharged from the bottom discharge hole.

[0039] When the interior of the stirring component 1 needs to be cleaned or repaired, the telescopic device 63 is started to drive the hollow bag breaking cover plate 5 to flip up through the flip cover lever 62, thereby opening the upper space of the stirring component 1, so that the internal device of the stirring component 1 can be cleaned and repaired manually.

[0040] The present application solves the safety risks caused by breaking the package with a knife and the package falling into the shell 11. In addition, the water tank 31 can accurately control the required amount of water in conjunction with the water level gauge 35 and the electromagnetic switch valve 34, thereby ensuring that the mixing performance of the castable after mixing is better. In addition, the lifting component 2 reduces the labor intensity of the worker's operation and liberates the labor force.

[0041] The various embodiments in this specification are described in a progressive manner, and the same or similar parts between the various embodiments can be referenced to each other. Each embodiment focuses on the differences from other embodiments.

[0042] The above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit the present application. Although the present application has been described in detail with reference to the aforementioned embodiments, a person of ordinary skill in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some or all of the technical features thereof may be replaced by equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the present application.

Claims

1. A casting material stirring device, characterized in that: It comprises a stirring assembly (1), a lifting assembly (2), a water tank assembly (3), a base (4) and a hollow bag breaking cover plate (5); The stirring component (1) is arranged on the base (4); the lifting component (2) is arranged on one side of the stirring component (1); The fixed end of the lifting component (2) is connected to the base (4), and the movable end of the lifting component (2) is detachably connected to the bagged material; the movable end of the lifting component (2) can move to the top of the stirring component (1); The hollow bag breaking cover plate (5) is arranged above the stirring component (1), and one end of the hollow bag breaking cover plate (5) is connected to the stirring component (1); The hollow bag-breaking cover plate (5) is provided with bag-breaking teeth on a side away from the stirring assembly (1), and the bag-breaking teeth are capable of piercing the bagged material; One end of the water tank assembly (3) is connected to one side of the stirring assembly (1), and the other end of the water tank assembly (3) faces the stirring assembly (1); the water tank assembly (3) is capable of supplying water to the stirring assembly (1).

2. The casting material stirring device according to claim 1, characterized in that: Also includes a flip assembly (6); The flip assembly (6) comprises a cover hinge (61), a flip lever (62) and a telescopic device (63); One end of the hollow bag breaking cover plate (5) is hinged to the cover plate hinge (61), and the cover plate hinge (61) is connected to the stirring assembly (1); The fixed end of the telescopic device (63) is connected to the stirring assembly (1), the movable end of the telescopic device (63) is connected to one end of the flip cover lever (62), and the other end of the flip cover lever (62) is connected to the hollow bag breaking cover plate (5).

3. The casting material stirring device according to claim 1, characterized in that: The stirring assembly (1) comprises a housing (11), a bracket (12), a transmission device (13) and a stirring device (14); The bracket (12) is arranged on the base (4), and the shell (11) is arranged on the bracket (12); The stirring device (14) is arranged in the housing (11), one end of the transmission device (13) is connected to the housing (11), and the other end of the transmission device (13) is connected to the stirring device (14); The hollow package-breaking cover plate (5) is arranged on the shell (11), and one end of the hollow package-breaking cover plate (5) is connected to the shell (11); one end of the water tank assembly (3) is connected to one side of the shell (11), and the other end of the water tank assembly (3) extends into the shell (11).

4. The casting material stirring device (14) according to claim 1, characterized in that: The lifting assembly (2) comprises a support rod (21), a suspension arm (22) and a hook (23); One end of the support rod (21) is connected to the base (4), the other end of the support rod (21) is connected to the suspension arm (22), and one end of the suspension arm (22) away from the support rod (21) is connected to a hook (23); The support rod (21) is arranged on one side of the stirring assembly (1); The hook (23) is detachably connected to the bagged material, and the hook (23) can move to the top of the stirring component (1).

5. The casting material stirring device (14) according to claim 3, characterized in that: The water tank assembly (3) comprises a water tank (31), a support frame (32) and a water supply pipe (33); The support frame (32) is connected to one side of the shell (11); the water tank (31) is arranged on the support frame (32); the output end of the water tank (31) is connected to one end of the water supply pipe (33); the other end of the water supply pipe (33) faces the interior of the shell (11).

6. The casting material stirring device according to claim 5, characterized in that: The water tank assembly (3) also includes an electromagnetic switch valve (34) and a water level gauge (35); The electromagnetic switch valve (34) is electrically connected to the water level gauge (35); The electromagnetic switch valve (34) is arranged on the water supply pipe (33), and the water level gauge (35) is arranged on the side of the water tank (31).

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