Interlayer reaction kettle

By designing the cylinder-driven lifting plate and sealing cover in the interlayer reactor, the stirring parts are separated from the barrel, and the sliding design of the guide rails and rollers is used to solve the problem of difficult cleaning of the stirring equipment in the prior art, achieving more thorough cleaning and higher product quality.

CN222753284UActive Publication Date: 2025-04-15HEYA PHARM TECH (WUHAN) CO LTD
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Patent Information

Application Number
CN202421140805.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-04-15
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

When the existing interlayer reactor is in use, it is difficult to take out the mixing equipment for cleaning, resulting in inadequate cleaning of the equipment and the reactor, resulting in material residue and affecting the quality of subsequent products.

Method used

By starting the cylinder to adjust the height of the lift plate and the sealing cover, sealing the barrel body is achieved, and the agitator is driven to separate the agitator from the barrel body by lifting the sealing cover, so that the entire agitator is leaked for easy cleaning. At the same time, the design of the guide rail and the rolling member allows the lift plate to drive the guide rail to slide on the fixture, enhancing balance and cleaning efficiency.

Benefits of technology

It realizes thorough cleaning of the stirring parts and the barrel, avoids material residue, improves the quality of subsequent products, and enhances the convenience and stability of operation through smooth sliding movement.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222753284U_ABST
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Abstract

The utility model relates to an interlayer reaction kettle which comprises a barrel body and a supporting platform arranged on the surface of the barrel body, the sealing cover is arranged at the top of the barrel body; the adjusting mechanism is mounted at the top of the supporting platform and is used for lifting the sealing cover; the temperature control mechanism is installed on the surface of the barrel body and used for controlling the temperature in the barrel body, the air cylinder is started to drive the height adjustment of the lifting plate and the sealing cover, the barrel body is sealed, meanwhile, lifting of the sealing cover can drive the stirring piece to be separated from the barrel body, the whole stirring piece is leaked out, the stirring piece and the interior of the barrel body are conveniently cleaned, cleaning is more thorough, and the cleaning efficiency is improved. Meanwhile, when the height of the lifting plate is adjusted, the lifting plate drives the guide rails on the two sides to slide on the fixing frame, and balls in the guide rails roll in the ball cage grooves and slide on the slide rail grooves, so that the situation that the stirring equipment in the reaction kettle is inconvenient to take out for cleaning, so that the stirring equipment and the reaction kettle are not cleaned in place, and material residues are caused is avoided; the subsequent product quality is influenced by the next use.
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Description

Technical Field

[0001] The utility model relates to the technical field of sandwich reactor equipment, in particular to a sandwich reactor. Background Art

[0002] The reactor is generally mainly composed of a reactor body, a heat exchange jacket and a stirring paddle driven by a motor. The stirring paddle is used to stir the materials during the reaction to mix the materials evenly, improve the reaction efficiency and shorten the reaction time. In the prior art, when the reactor is in use, the internal materials need to be fully stirred, but it is inconvenient to remove the internal stirring equipment for cleaning, resulting in inadequate cleaning of the stirring equipment and the reactor, resulting in material residue, which affects the quality of subsequent products when used next time.

[0003] For example, an insulated sandwich reactor disclosed in an authorized patent document with application number 202122359732.8 includes a lower cylinder body, an upper cylinder body is fixedly installed on the upper end of the lower cylinder body, two feed ports are arranged on the upper surfaces of both sides of the upper cylinder body, a drive frame is arranged on the upper surface of the upper cylinder body, a drive motor is fixedly installed on the upper end of the drive frame, a support frame is fixedly installed on the outer side of the lower cylinder body, a stirring outer ring is movably connected inside the lower cylinder body, a stirring blade is arranged on the outer side of the stirring outer ring, a stirring inner ring is movably connected inside the stirring outer ring, an outer shaft is arranged on the upper surface of the stirring outer ring, an inner shaft is arranged on the upper surface of the stirring inner ring, a power input shaft is movably connected to the upper end of the inner wall of the upper cylinder body, a transmission gear located at the top of the inner shaft is fixedly installed on one side of the power input shaft, and a driving gear is arranged on the upper surface of the outer shaft. The utility model enables the device to have the function of rapid stirring and improves the stirring efficiency of the device.

[0004] The above patent has the problem of fully stirring the internal materials, but it is not convenient to take out the internal stirring equipment for cleaning, resulting in inadequate cleaning of the stirring equipment and the reactor, resulting in material residues, which affects the quality of subsequent products when used next time. Therefore, we need to provide a sandwich reactor. Utility Model Content

[0005] The purpose of the utility model is to provide a sandwich reactor, which realizes the sealing of the barrel body by starting the cylinder to drive the lifting plate and the sealing cover to adjust the height, and at the same time, the lifting of the sealing cover can drive the stirring piece to separate from the barrel body, and the entire stirring piece can be leaked out, which is convenient for cleaning the stirring piece and the barrel body, and the cleaning is more thorough. At the same time, when the height of the lifting plate is adjusted, the lifting plate drives the guide rails on both sides to slide on the fixed frame, and the balls in the guide rails roll in the ball cage grooves and slide on the slide rail grooves, so as to avoid the inconvenience of taking out the internal stirring equipment for cleaning, resulting in inadequate cleaning of the stirring equipment and the reactor, resulting in material residue, which affects the quality of subsequent products when used next time, and solves the problems raised in the above-mentioned background technology.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solution: a sandwich reactor, comprising:

[0007] A barrel body and a supporting platform installed on the surface of the barrel body;

[0008] A sealing cover arranged on the top of the barrel body, and an adjusting mechanism installed on the top of the supporting platform for lifting and lowering the sealing cover;

[0009] A temperature control mechanism installed on the surface of the barrel body for controlling the temperature inside the barrel body;

[0010] The adjustment mechanism includes a cylinder, a lifting plate, a fixed frame, a guide rail and a rolling piece. Two cylinders are fixedly installed on the top of the support platform. Lifting plates are fixedly installed on the top of the two cylinders. The lifting plates are fixedly installed on one side of the sealing cover. Guide rails are fixedly installed on both sides of the lifting plates. The inside of the guide rails is installed on the surface of the fixed frame through rolling pieces.

[0011] Preferably, the rolling member includes a ball cage groove, a ball and a slide rail groove, two ball cage grooves are provided on the front and back sides of the inner wall of the guide rail, balls are rollingly installed inside the ball cage grooves, and a slide rail groove for the rolling of the balls is provided on the surface of the fixed frame.

[0012] Preferably, a stirring member is further included, and the stirring member includes a motor installed on the top of the sealing cover, and the output end of the motor passes through the bottom of the sealing cover and is equipped with a stirring paddle.

[0013] Preferably, the temperature control mechanism includes an annular tube, a water pump, a water tank, a heating rod and a semiconductor refrigeration plate. An annular tube is arranged around the surface of the barrel body, the interior of the annular tube is connected to the water pump, one end of the annular tube is connected to the filter part, and the other end of the annular tube is connected to the interior of the water tank. A heating rod and a semiconductor refrigeration plate are installed on the top of the water tank.

[0014] Preferably, a controller, a water inlet valve and a water drain valve are installed on the surface of the water tank, and an exhaust pipe is connected to the top of the water tank.

[0015] Preferably, a heat-insulating cover for protecting the annular tube is installed on the surface of the barrel body.

[0016] Preferably, the bottom of the sealing cover is provided with an annular groove matched with the top of the barrel body.

[0017] Preferably, the bottom of the barrel is connected to a discharge valve pipe, and support legs are installed at the four corners of the bottom of the support platform.

[0018] Compared with the prior art, the beneficial effects of the utility model are:

[0019] The utility model starts the cylinder to drive the lifting plate and the sealing cover to adjust the height, thereby realizing the sealing of the barrel body. At the same time, the lifting of the sealing cover can drive the stirring piece to separate from the barrel body, and the entire stirring piece can be leaked out, which is convenient for cleaning the stirring piece and the barrel body, and the cleaning is more thorough. At the same time, when the height of the lifting plate is adjusted, the lifting plate drives the guide rails on both sides to slide on the fixed frame, and the balls in the guide rails roll in the ball cage grooves and slide on the slide rail grooves, so as to avoid the inconvenience of taking out the internal stirring equipment for cleaning, resulting in inadequate cleaning of the stirring equipment and the reactor, resulting in material residue, which affects the quality of subsequent products when used next time. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a three-dimensional schematic diagram of the structure of the utility model;

[0021] Figure 2 It is a three-dimensional rear view of the structure of the utility model;

[0022] Figure 3 It is a three-dimensional diagram of the rolling element of the utility model;

[0023] Figure 4 It is a partial structural stereogram of the utility model.

[0024] In the figure: 1. barrel; 2. supporting platform; 3. sealing cover; 4. adjusting mechanism; 41. cylinder; 42. lifting plate; 43. fixing frame; 44. guide rail; 40. rolling element; 401. ball cage groove; 402. ball; 403. slide rail groove; 5. temperature control mechanism; 51. annular pipe; 52. water pump; 53. water tank; 54. heating rod; 55. semiconductor refrigeration plate; 6. stirring element; 61. motor; 62. stirring paddle; 7. controller; 8. exhaust pipe; 9. insulation cover; 10. annular groove; 11. discharge valve pipe. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-4 The utility model provides a technical solution: a sandwich reactor, comprising: a barrel body 1, and a supporting platform 2 installed on the surface of the barrel body 1; a sealing cover 3 arranged on the top of the barrel body 1, and an adjusting mechanism 4 installed on the top of the supporting platform 2 for lifting the sealing cover 3; a temperature control mechanism 5 installed on the surface of the barrel body 1 for controlling the temperature inside the barrel body 1.

[0027] The adjusting mechanism 4 includes a cylinder 41, a lifting plate 42, a fixed frame 43, a guide rail 44 and a rolling member 40. Two cylinders 41 are fixedly installed on the top of the supporting platform 2, and a lifting plate 42 is fixedly installed on the top of the two cylinders 41. The lifting plate 42 is fixedly installed on one side of the sealing cover 3. Guide rails 44 are fixedly installed on both sides of the lifting plate 42. The inside of the guide rail 44 is installed on the surface of the fixed frame 43 through the rolling member 40.

[0028] The rolling element 40 includes a ball cage groove 401, a ball 402 and a slide rail groove 403. Two ball cage grooves 401 are provided on the front and back of the inner wall of the guide rail 44. The ball 402 is rollably installed inside the ball cage groove 401, and the surface of the fixing frame 43 is provided with a slide rail groove 403 for the ball 402 to roll.

[0029] In this embodiment, the two cylinders 41 are synchronous cylinders 41. Starting the cylinder 41 drives the lifting plate 42 and the sealing cover 3 to adjust the height, thereby achieving sealing of the barrel body 1. At the same time, the lifting of the sealing cover 3 can drive the stirring member 6 to separate from the barrel body 1, allowing the entire stirring member 6 to leak out, making it convenient to clean the stirring member 6 and the inside of the barrel body 1, and the cleaning is more thorough. At the same time, when the height of the lifting plate 42 is adjusted, the lifting plate 42 drives the guide rails 44 on both sides to slide on the fixed frame 43, and the ball 402 in the guide rail 44 rolls in the ball cage groove 401 and slides on the slide rail groove 403, thereby enhancing the balance of the movement of the lifting plate 42 and making it smoother.

[0030] The stirring member 6 includes a motor 61 installed on the top of the sealing cover 3, and the output end of the motor 61 passes through the bottom of the sealing cover 3 and is equipped with a stirring paddle 62;

[0031] Specifically, the materials in the barrel body 1 can be fully mixed by starting the motor 61 to drive the stirring paddle 62 at the output end, wherein the stirring paddle 62 is a spiral stirring paddle 62 .

[0032] The temperature control mechanism 5 includes an annular tube 51, a water pump 52, a water tank 53, a heating rod 54 and a semiconductor cooling sheet 55. The surface of the barrel 1 is surrounded by the annular tube 51, the inside of the annular tube 51 is connected to the water pump 52, one end of the annular tube 51 is connected to the filter part, and the other end of the annular tube 51 is connected to the inside of the water tank 53. The heating rod 54 and the semiconductor cooling sheet 55 are installed on the top of the water tank 53.

[0033] It should be noted that water is injected into the water tank 53, and the water pump 52 is started to introduce the water in the water tank 53 into the annular tube 51. When heating treatment is required for the barrel body 1, the heating rod 54 is started to heat the liquid in the water tank 53, and the water in the water tank 53 is transported to the annular tube 51 through the water pump 52. The annular tube 51 is arranged on the outer periphery of the barrel body 1, and its heat will be transferred to the inside of the barrel body 1. When cooling is required, the semiconductor refrigeration sheet 55 is started to cool the water in the water tank 53, thereby reducing the temperature in the barrel body 1.

[0034] The surface of the water tank 53 is equipped with a controller 7, a water inlet valve and a drain valve, and the top of the water tank 53 is connected with an exhaust pipe 8;

[0035] It should be noted that an exhaust pipe 8 is provided at the top of the water tank 53, which has a venting effect when there is too much hot air in the water tank 53, thereby preventing the temperature in the water tank 53 from being too high and causing a high internal pressure. A controller 7 is provided to display the temperature in the barrel body 1 through a sensor, and the controller 7 is used to adjust the heating rod 54 and the semiconductor refrigeration sheet 55.

[0036] In order to have a heat preservation effect on the temperature inside the barrel body 1 and to provide a certain protection for the annular tube 51 , a heat preservation cover 9 for protecting the annular tube 51 is installed on the surface of the barrel body 1 .

[0037] The bottom of the sealing cover 3 is provided with an annular groove 10 adapted to the top of the barrel body 1;

[0038] Specifically, an annular groove 10 is provided at the bottom of the sealing cover 3 to make the connection between the sealing cover 3 and the barrel body 1 tighter.

[0039] The bottom of the barrel 1 is connected to a discharge valve pipe 11, and support legs are installed at the four corners of the bottom of the support platform 2;

[0040] It is worth noting that the discharge valve pipe 11 is provided to facilitate the discharge of the material in the barrel body 1 , and the support legs are provided to support the support platform 2 .

[0041] The device starts the cylinder 41 to drive the lifting plate 42 and the sealing cover 3 to adjust the height, so as to achieve the sealing of the barrel body 1. At the same time, the lifting of the sealing cover 3 can drive the stirring member 6 to separate from the barrel body 1, and the entire stirring member 6 can be leaked out, so as to facilitate the cleaning of the stirring member 6 and the barrel body 1, and the cleaning is more thorough. At the same time, when the height of the lifting plate 42 is adjusted, the lifting plate 42 drives the guide rails 44 on both sides to slide on the fixing frame 43, and the balls 402 in the guide rails 44 roll in the ball cage groove 401 and slide on the slide rail groove 403. The water pump 52 is started to introduce the water in the water tank 53 into the annular tube 51. When the barrel body 1 needs to be heated, the heating rod 54 is started to heat the liquid in the water tank 53, and the water in the water tank 53 is transported to the annular tube 51 through the water pump 52. The annular tube 51 is arranged on the periphery of the barrel body 1, and its heat will be transferred to the inside of the barrel body 1. At the same time, when cooling is needed, the semiconductor refrigeration plate 55 is started to cool the water in the water tank 53, thereby reducing the temperature in the barrel body 1.

[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A sandwich reactor, characterized in that: include: A barrel body (1), and a supporting platform (2) mounted on the surface of the barrel body (1); A sealing cover (3) arranged on the top of the barrel body (1), and an adjusting mechanism (4) installed on the top of the supporting platform (2) for raising and lowering the sealing cover (3); A temperature control mechanism (5) installed on the surface of the barrel (1) for controlling the temperature inside the barrel (1); The adjustment mechanism (4) comprises: two cylinders (41) fixedly mounted on the top of the support platform (2); a lifting plate (42) fixedly mounted on the top of the two cylinders (41); the lifting plate (42) fixedly mounted on one side of the sealing cover (3); guide rails (44) fixedly mounted on both sides of the lifting plate (42); the interior of the guide rails (44) being mounted on the surface of a fixed frame (43) via a rolling element (40).

2. A sandwich reactor according to claim 1, characterized in that: The rolling element (40) comprises a ball cage groove (401), a ball (402) and a slide rail groove (403); the front and back sides of the inner wall of the guide rail (44) are provided with two ball cage grooves (401); the ball (402) is rotatably mounted inside the ball cage groove (401); and the surface of the fixing frame (43) is provided with a slide rail groove (403) for the ball (402) to roll.

3. A sandwich reactor according to claim 1, characterized in that: It also comprises a stirring member (6), wherein the stirring member (6) comprises a motor (61) mounted on the top of the sealing cover (3), and the output end of the motor (61) passes through the bottom of the sealing cover (3) and is equipped with a stirring paddle (62).

4. The sandwich reactor according to claim 1, characterized in that: The temperature control mechanism (5) comprises an annular tube (51), a water pump (52), a water tank (53), a heating rod (54) and a semiconductor refrigeration plate (55); the surface of the barrel body (1) is surrounded by an annular tube (51); the interior of the annular tube (51) is connected to the water pump (52); one end of the annular tube (51) is connected to a filter; the other end of the annular tube (51) is connected to the interior of the water tank (53); the top of the water tank (53) is equipped with a heating rod (54) and a semiconductor refrigeration plate (55).

5. A sandwich reactor according to claim 4, characterized in that: A controller (7), a water inlet valve and a water discharge valve are installed on the surface of the water tank (53), and an exhaust pipe (8) is connected to the top of the water tank (53).

6. A sandwich reactor according to claim 4, characterized in that: A heat-insulating cover (9) for protecting the annular tube (51) is installed on the surface of the barrel body (1).

7. The sandwich reactor according to claim 1, characterized in that: The bottom of the sealing cover (3) is provided with an annular groove (10) adapted to the top of the barrel body (1).

8. The sandwich reactor according to claim 1, characterized in that: The bottom of the barrel body (1) is connected to a discharge valve pipe (11), and support legs are installed at the four corners of the bottom of the support platform (2).

Citation Information

Patent Citations

  • Thermal insulation interlayer reaction kettle

    CN217093461U