Raw material crushing device for producing tomato sauce
By designing a raw material crushing device including electric push rods and crushing rods, the problem of the inability to move and automatic discharge of the mixing barrel in the existing mixing device is solved, and the rapid replacement and automatic discharge of the mixing barrels are realized, which improves processing efficiency and ensures the quality of ketchup production.
Patent Information
- Application Number
- CN202421333669.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-12
AI Technical Summary
The mixing barrel of the existing stirring device cannot be moved, cannot be automatically discharged, and it is inconvenient to collect and clean the materials, and it cannot be replaced continuously and quickly for crushing, resulting in low processing efficiency and quality impacts.
A raw material crushing device including a base plate, a pallet, a loading barrel, an electric push rod, a crushing rod, a discharge barrel and a material stop mechanism is designed. Through the cooperation of the electric push rod and a motor, the mobility and automatic discharge function of the stirring barrel are realized, and the raw material replacement and cleaning process is simplified.
It realizes rapid replacement and automatic discharge of mixing barrels, improves processing efficiency, reduces manpower consumption, and ensures the quality of tomato sauce production.
Smart Images

Figure CN222753391U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a raw material crushing device, in particular to a raw material crushing device for producing ketchup. Background Art
[0002] Ketchup is a concentrated tomato sauce product. It is made from ripe red tomatoes, which are crushed, pulped, peeled, deseeded, concentrated, canned, and sterilized. The finished product is a bright red sauce with a unique tomato flavor. It is widely used in Western cuisine and is mainly used in Chinese cooking to create a sweet and sour "ketchup flavor". For example, fish fillet in ketchup, rabbit cubes in ketchup, pork tenderloin in ketchup, etc.
[0003] The stirring barrel of the existing stirring device is mostly fixed on the stirring device. Since the stirring barrel cannot be moved, it takes a certain amount of time to collect the raw materials each time they are stirred. In addition, the cleaned tomatoes need to be poured into the stirring device during processing, and the tomato raw materials cannot be continuously and quickly replaced for processing, which is time-consuming and labor-intensive. In addition, tomato debris is easily attached to the inner wall of the stirring barrel during the stirring process, which is difficult to clean. Over time, it is mixed with fresh tomato raw materials, which is very likely to affect the quality of tomato sauce production.
[0004] Therefore, we have made improvements on this and proposed a raw material crushing device for producing tomato sauce that can automatically unload materials and take out the mixing barrel. Summary of the invention
[0005] In order to overcome the shortcomings that the mixing barrel cannot be moved, cannot automatically unload materials, is inconvenient to take out and clean, and cannot continuously and quickly replace tomato raw materials for crushing, the technical problem of the utility model is to provide a raw material crushing device for producing tomato sauce.
[0006] The technical implementation scheme of the utility model is: a raw material crushing device for producing tomato sauce, comprising a bottom plate, a tray, a charging barrel, a connecting plate, a sleeve, a fixing ring, an electric push rod, a support block, a top cover, a motor, a crushing rod, a discharge barrel, a fixing frame, bolts and a material blocking mechanism. A tray is fixedly installed on the middle part of the top surface of the bottom plate, a charging barrel is placed on the top of the tray, a connecting plate is fixedly connected to the rear end of the tray, a fixing ring is fixedly installed on the upper front part of the connecting plate, a sleeve is fixedly provided on the inner fixed sleeve of the fixing ring, an electric push rod is fixedly provided in the sleeve, a support block is fixedly connected to the top of the telescopic rod of the electric push rod, the support block cooperates with the electric push rod, fixing frames are fixedly installed on both sides of the top of the bottom plate, bolts are threadedly connected to the upper part of the fixing frame, a discharge barrel is placed between the two fixing frames, a top cover is provided on the upper part of the discharge barrel, and a motor is installed in the top cover, a crushing rod is fixedly connected to the bottom of the motor output shaft, the crushing rod is located in the middle position inside the discharge barrel, the top cover is fixedly connected to the bottom of the front end of the support block, and a material blocking mechanism is provided at the bottom of the discharge barrel.
[0007] More preferably, the material blocking mechanism includes a buffer block, a guide rod, a spring, a baffle and a pull rod, the buffer block is fixedly connected to the front side of the fixed ring, guide rods are fixedly installed on the left and right sides of the front side of the buffer block, and a baffle is slidably connected between the two guide rods, a spring is connected between the baffle and the front part of the guide rod, the spring is wrapped around the guide rod, and the front end of the baffle is fixedly connected to the pull rod.
[0008] More preferably, a controller is further included, and the controller is fixedly installed on the rear side of the connecting plate, and the electric push rod and the motor are electrically connected to the controller.
[0009] More preferably, handles are fixedly installed on both sides of the discharge barrel.
[0010] More preferably, the buffer block is made of rubber.
[0011] More preferably, scraper bars are installed on both sides of the pulverizing bar.
[0012] The beneficial effects are as follows: 1. The device changes the mixing barrel into a movable and replaceable type through the cooperation of the fixing frame and the bolts, so that the material discharge barrel can be removed for cleaning to ensure the quality of tomato sauce production.
[0013] 2. This device realizes automatic unloading and continuous and rapid replacement of raw materials for processing through the setting of the unloading port and the material blocking mechanism, thereby improving processing efficiency and reducing manpower consumption.
[0014] 3. This device avoids the loud noise when the blocking mechanism rebounds by setting the buffer block to rubber material.
[0015] 4. This device ensures the utilization of raw materials to the greatest extent, reduces the waste of raw materials, and reduces the difficulty of cleaning the lower barrel by setting scraper bars on both sides of the crushing rod. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0017] Figure 2 It is a three-dimensional cross-sectional structural schematic diagram of the pulverizing rod, the stirring barrel and the motor of the utility model.
[0018] Figure 3 It is a three-dimensional structural schematic diagram of the electric push rod, controller, sleeve and other components of the utility model.
[0019] Figure 4 It is a three-dimensional structural schematic diagram of the buffer block, baffle plate, spring and other components of the utility model.
[0020] Figure 5 It is a three-dimensional structural schematic diagram of the fixing frame, bolts, top cover and other components of the utility model.
[0021] The names and serial numbers of the parts in the figure are: 1_bottom plate, 2_tray, 3_charging barrel, 4_connecting plate, 5_controller, 6_sleeve, 7_fixing ring, 8_electric push rod, 9_support block, 10_top cover, 11_motor, 12_crushing rod, 13_unloading barrel, 14_fixing frame, 15_bolt, 16_material blocking mechanism, 160_buffer block, 161_guide rod, 162_spring, 163_baffle, 164_pull rod. DETAILED DESCRIPTION
[0022] The technical solution of the utility model is further described below in conjunction with the accompanying drawings.
[0023] Embodiment: A raw material crushing device for producing tomato sauce, such as Figure 1-Figure 5 As shown, it includes a bottom plate 1, a tray 2, a charging barrel 3, a connecting plate 4, a sleeve 6, a fixing ring 7, an electric push rod 8, a support block 9, a top cover 10, a motor 11, a crushing rod 12, a discharge barrel 13, a fixing frame 14, a bolt 15 and a material blocking mechanism 16. The tray 2 is fixedly installed in the middle of the top surface of the bottom plate 1, the charging barrel 3 is placed on the top of the tray 2, the connecting plate 4 is fixedly connected to the rear end of the tray 2, the fixing ring 7 is fixedly installed on the upper front side of the connecting plate 4, the sleeve 6 is sleeved on the inner side of the fixing ring 7, the electric push rod 8 is fixedly installed in the sleeve 6, the top of the electric push rod 8 is fixedly connected to the support block 9, and the support block 9 is connected to the electric push rod 8. In coordination, fixing frames 14 are fixedly installed at both ends of the bottom plate 1, and bolts 15 are threadedly connected to the upper part of the fixing frames 14. A feeding barrel 13 is placed between the two fixing frames 14, and handles are fixedly installed on both sides of the feeding barrel 13. A top cover 10 is covered on the upper part of the feeding barrel 13, and a motor 11 is installed in the top cover 10. A crushing rod 12 is fixedly connected to the bottom of the output shaft of the motor 11, and scraping strips are installed on both sides of the crushing rod 12, and the scraping strips are matched with the inner wall of the feeding barrel 13. The crushing rod 12 is located in the middle position inside the feeding barrel 13, and the top cover 10 is fixedly connected to the bottom of the front end of the support block 9, and a material blocking mechanism 16 is provided at the bottom of the feeding barrel 13.
[0024] like Figure 1 and Figure 4 As shown, the material blocking mechanism 16 includes a buffer block 160, a guide rod 161, a spring 162, a baffle 163 and a pull rod 164. The front end of the fixing ring 7 is connected to the buffer block 160 by glue. The buffer block 160 is made of rubber. Guide rods 161 are fixedly installed on the left and right ends of the front side of the buffer block 160, and a baffle 163 is slidably connected between the two guide rods 161. A spring 162 is connected between the baffle 163 and the front part of the guide rod 161. The spring 162 is wrapped around the guide rod 161. The front end of the baffle 163 is fixedly connected to the pull rod 164, and the spring 162 cooperates with the baffle 163.
[0025] like Figure 3As shown, a controller 5 is also included. The rear side of the connecting plate 4 is connected to the controller 5 by bolts. The electric push rod 8 and the motor 11 are both electrically connected to the controller 5.
[0026] After the worker has washed the tomatoes, he first starts the operating rod of the electric push rod 8 through the controller 5 to move upward, thereby driving the top cover 10 to separate from the discharge barrel 13 to a suitable position, and then pours the tomatoes into the discharge barrel 13. After completion, the electric push rod 8 is started again to drive the top cover 10 to move downward, tighten the discharge top cover 10, and then start the motor 11. The output shaft of the motor 11 drives the crushing rod 12 to operate. When the crushed tomatoes adhere to the inner wall of the discharge barrel 13, the scraping strips on both sides of the crushing rod 12 can scrape them off. After the crushing is completed, Holding the pull rod 164, the pull rod 164 is pulled outward to pull out the baffle 163 outward, and the spring 162 is compressed. At this time, the baffle 163 no longer blocks the discharge port, and the crushed tomatoes fall into the loading barrel 3. After the loading is completed, the pull rod 164 is released, and the spring 162 is reset, driving the baffle 163 to reset, and the baffle 163 blocks the discharge port again, that is, a crushing process is completed. Repeat the above operation to continuously crush the tomatoes. When there is no need to crush the tomatoes, the motor 11 can be turned off by the controller 5.
[0027] When the material discharge barrel 13 needs to be disassembled for cleaning, the electric push rod 8 is started to move to separate the top cover 10 from the mixing barrel, and then the bolts 15 on both sides are held and rotated counterclockwise to loosen them. At this time, the bolts 15 no longer clamp the material discharge barrel 13. The material discharge barrel 13 can be taken out by holding the handles on both sides for cleaning. After cleaning, the material discharge barrel 13 is put back in place, and the bolts 15 are held and rotated clockwise to tighten them, so that the material discharge barrel 13 can be clamped again.
[0028] Although the present disclosure has been shown and described with reference to specific exemplary embodiments of the present disclosure, it should be understood by those skilled in the art that various changes in form and details may be made to the present disclosure without departing from the spirit and scope of the present disclosure as defined by the appended claims and their equivalents. Therefore, the scope of the present disclosure should not be limited to the above-mentioned embodiments, but should be determined not only by the appended claims, but also by the equivalents of the appended claims.
Claims
1. A raw material crushing device for producing ketchup, characterized in that it comprises The invention comprises a bottom plate (1), a tray (2), a charging barrel (3), a connecting plate (4), a sleeve (6), a fixing ring (7), an electric push rod (8), a support block (9), a top cover (10), a motor (11), a crushing rod (12), a feeding barrel (13), a fixing frame (14), a bolt (15) and a material blocking mechanism (16). The tray (2) is fixedly mounted on the middle of the top surface of the bottom plate (1), the charging barrel (3) is placed on the top of the tray (2), the rear end of the tray (2) is fixedly connected to the connecting plate (4), the upper front side of the connecting plate (4) is fixedly mounted with a fixing ring (7), the inner side of the fixing ring (7) is fixedly sleeved with a sleeve (6), the inner side of the sleeve (6) is fixedly sleeved with an electric push rod (8), and the electric push rod (8) A support block (9) is fixedly connected to the top of the telescopic rod, and the support block (9) cooperates with the electric push rod (8). Fixed frames (14) are fixedly installed on both sides of the top of the bottom plate (1), and bolts (15) are threadedly connected to the upper part of the fixed frames (14). A material discharge barrel (13) is placed between the two fixed frames (14). The upper part of the material discharge barrel (13) is covered with a top cover (10), and a motor (11) is installed in the top cover (10). A crushing rod (12) is fixedly connected to the bottom of the output shaft of the motor (11), and the crushing rod (12) is located in the middle position inside the material discharge barrel (13). The top cover (10) is fixedly connected to the bottom of the front end of the support block (9), and a material blocking mechanism (16) is provided at the bottom of the material discharge barrel (13).
2. A raw material crushing device for producing ketchup according to claim 1, characterized in that: The material blocking mechanism (16) comprises a buffer block (160), a guide rod (161), a spring (162), a baffle plate (163) and a pull rod (164); the buffer block (160) is fixedly connected to the front side of the fixing ring (7); guide rods (161) are fixedly installed on the left and right sides of the front side of the buffer block (160); a baffle plate (163) is slidably connected between the two guide rods (161); a spring (162) is connected between the baffle plate (163) and the front part of the guide rod (161); the spring (162) surrounds the guide rod (161); and the front end of the baffle plate (163) is fixedly connected to the pull rod (164).
3. A raw material crushing device for producing ketchup according to claim 2, characterized in that: It also includes a controller (5), which is fixedly mounted on the rear side of the connecting plate (4), and the electric push rod (8) and the motor (11) are both electrically connected to the controller (5).
4. A raw material crushing device for producing ketchup according to claim 3, characterized in that: Handles are fixedly mounted on both sides of the lower material barrel (13).
5. A raw material crushing device for producing ketchup according to claim 4, characterized in that: The buffer block (160) is made of rubber.
6. A raw material crushing device for producing ketchup according to claim 5, characterized in that: Scraping strips are installed on both sides of the crushing rod (12).