Soldering flux recovery device
By designing the auxiliary cleaning and collection mechanism of the flux recovery device, the problems of cumbersome and low efficiency of welding slag processing in the prior art are solved, automated processing is realized, and overall efficiency is improved.
Patent Information
- Application Number
- CN202421476187.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-26
AI Technical Summary
When handling welding slag on the screen, the existing flux recovery device requires manual assistance to remove it. The process is cumbersome, and the welding slag in the screen filter joint is difficult to deal with, which affects the overall efficiency.
A flux recovery device is designed, including an auxiliary cleaning mechanism and a collection mechanism. The auxiliary cleaning mechanism assists in screening and cleaning of welding slag through reset springs and linkage components; the collection mechanism facilitates the collection and processing of flux through sliding grooves and sliders.
Through automated auxiliary cleaning and collection processes, the cumbersomeness of manual operations is reduced, the processing efficiency of welding slag is improved, and the problems of screen clogging and welding slag are avoided.
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Figure CN222753766U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flux recovery, in particular to a flux recovery device. Background Art
[0002] During the welding process, a large amount of granular flux is usually used, and some of the flux will be scattered during the operation. After the welding operation is completed, this part of the flux will be collected for subsequent recycling. At this time, a flux recovery device is needed.
[0003] For example, patent CN202120638229.3 discloses a flux recovery device, which relates to the technical field of flux devices, specifically a flux recovery device, comprising a box body and a cylinder, both sides of the box body are fixedly connected with a connecting box, the top of the connecting box is fixedly connected with a servo motor, the output end of the servo motor is fixedly connected with a round block, and the round block is hinged with a connecting rod through an axis rod.
[0004] When the above-mentioned flux recovery device is in use, it needs to rely on manual assistance to remove the welding slag on the screen. The manual processing process is relatively cumbersome, and some welding slag in the filter seam of the screen will increase the difficulty of the above cumbersome process, thereby affecting the overall efficiency. Therefore, the present application provides a flux recovery device to meet the needs. Utility Model Content
[0005] The technical problem to be solved by the utility model is to provide a flux recovery device to solve the problem that the existing treatment of welding slag on the screen needs to rely on manual assistance to remove it, the manual treatment process is relatively cumbersome, and some welding slag in the filter seam of the screen will increase the difficulty of the above cumbersomeness, thereby affecting the overall efficiency.
[0006] In order to solve the above technical problems, the utility model provides the following technical solutions:
[0007] A flux recovery device comprises a main body, and a box door is movable at the front end of the main body, an upper loading cylinder is fixed at the upper middle part of the main body, and a feeding port is opened below the upper loading cylinder and at the top of the main body, an auxiliary feeding mechanism is installed inside and below the feeding port, an auxiliary cleaning mechanism is installed on both sides of the inside and outside of the main body, and a collecting mechanism is slidably installed at the lower part of the inside of the main body, the auxiliary cleaning mechanism comprises two pairs of preset grooves, and the two pairs of preset grooves are symmetrically opened on both sides of the inside of the main body, reset springs are installed inside the two pairs of preset grooves, and the tops of the two pairs of reset springs are connected to a screen frame, and the upper and lower parts of the screen frame are installed with a linkage assembly, the linkage assembly comprises two screw rod sleeves, and the inner sides of the two screw rod sleeves are connected and fixed with an inner frame, and a cleaning assembly is installed in the middle of the two inner frames.
[0008] Optionally, the linkage assembly includes a transmission screw, and the transmission screw is laterally installed on the upper and lower sides of the screen frame inside the main body, respectively. A synchronous wheel is fixed to the periphery of the two transmission screws near one end, and a synchronous belt is sleeved around the periphery of the two synchronous wheels. A motor is installed at the end of one of the transmission screws, and screw sleeves are screwed on both sides of the middle part of the two transmission screws. The other side of the two internal frames is connected to a guide sleeve, and a guide rod is sleeved in the middle part of the guide sleeve.
[0009] Optionally, the guide rods and transmission screw rods are provided in two groups along the upper and lower sides of the screen frame, respectively, and each group of guide rods and transmission screw rods are horizontally opposed to each other.
[0010] Optionally, the cleaning component includes a dust suction head, and the dust suction head is installed in the middle of one of the inner frames, the end of the dust suction head is connected to a telescopic tube, and the other end of the telescopic tube is connected to a dust collector, a dust collector is installed on the upper side of one side of the main body, a mounting frame is installed on the upper middle of the other inner frame, and a rotating rod is installed on the upper inner side of the mounting frame, the output end of the rotating rod is connected to motor 2, and connecting rods are provided around the middle of the rotating rod, and the end of the connecting rod is connected to a soft touch head.
[0011] Optionally, the end of the connecting rod is fixedly connected to the soft striking head, and the connecting rods are evenly distributed along the periphery of the rotating rod.
[0012] Optionally, the auxiliary unloading mechanism includes a slide groove, and the slide groove is opened on both sides of the middle part of the unloading port, the middle part of the slide groove is equipped with a guide baffle plate, and one end of the electric push rod is connected to one side of the baffle plate, a unloading rack is fixed at the internal top end of the main body, and a slow guide plate is provided inside the unloading rack.
[0013] Optionally, the middle size of the baffle matches the size of the empty slot of the feed opening.
[0014] Optionally, the slow guide plates are distributed in an inclined manner, and three slow guide plates are fixedly arranged along the inside of the unloading rack.
[0015] Optionally, the collecting mechanism comprises a sliding groove, and the sliding groove is symmetrically arranged on both sides of the middle part of the bottom end of the main body, a slider is slidably arranged inside the sliding groove, and a collecting box is fixed above the two sliders.
[0016] Optionally, the sliding blocks symmetrically disposed on both sides of the bottom end of the collecting box are slidably connected to the sliding grooves symmetrically disposed on the bottom end of the main body.
[0017] Compared with the prior art, the utility model has at least the following beneficial effects:
[0018] In the above scheme, by setting up an auxiliary cleaning mechanism, the flux slag falls on the top of the screen frame, and the material can be assisted in screening under the elastic support of the reset springs on both sides of the screen frame. After the subsequent screening is completed, the personnel can start the motor 1, and through the linkage of two synchronous wheels and a synchronous belt, the two transmission screws on the upper and lower sides of the screen frame can be rotated synchronously. At this moment, the corresponding screw sleeves acting on the two screws will carry their inner inner frames to cooperate with the guide sleeves and guide rods for horizontal displacement. In this process, the inner frame below the screen frame Motor 2 on one side of the mounting frame above the middle part of the mounting frame needs to be turned on in advance to rotate the rotating rod and the surrounding connecting rods and the end soft head. In this state, the soft head will cooperate with the lateral displacement of the inner frame to perform cyclic and uniform knocks on the bottom of the screen frame. At this time, the welding slag and impurities in the screen seam of the screen frame will be ejected by the knocking force and the reset elasticity. In this state, the dust suction head installed in the middle of the inner frame above the screen frame will effectively absorb the above-mentioned welding slag, impurities and dust because of the start of the dust collector. It is portable and practical.
[0019] By setting up an auxiliary unloading mechanism, the staff will pour the mixed welding slag and flux into the upper loading cylinder in advance, and then use the electric push rod to drive the blocking plate to slide and retract in the middle of the unloading port to control the amount of unloading. After each unloading, the welding slag and flux will enter the unloading rack and fall onto the screen frame below through multiple slow guide plates. This process can delay the unloading amount while increasing the contact area between the welding slag and the flux, avoiding the phenomenon of screening difficulties or filter seam blockage caused by a large amount of material falling on the screen frame at the same time.
[0020] By setting up a collecting mechanism, the flux screened by the screen frame will naturally fall into the collecting box. The staff can then open the box door and use the sliding groove and slider to pull out the collecting box for subsequent processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The accompanying drawings, which are incorporated herein and constitute part of the specification, illustrate embodiments of the present invention and, together with the description, further serve to explain the principles of the present invention and enable those skilled in the relevant art to make and use the present invention.
[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the flux recovery device;
[0023] Figure 2 This is a schematic diagram of the internal structure of the flux recovery device;
[0024] Figure 3 It is a schematic diagram of a partial top view of the structure of the linkage assembly of the flux recovery device;
[0025] Figure 4 Flux recovery device Figure 2Schematic diagram of the structure at point A in the middle.
[0026] [reference numerals]
[0027] 1. Main body; 2. Box door; 3. Upper loading cylinder; 4. Feeding port; 5. Auxiliary feeding mechanism; 51. Slide; 52. Block plate; 53. Electric push rod; 54. Feeding rack; 55. Slow guide plate; 6. Auxiliary cleaning mechanism; 61. Preset slot; 62. Reset spring; 63. Screen rack; 64. Linkage assembly; 641. Transmission screw; 642. Synchronous wheel; 643. Synchronous belt; 644. Motor 1; 645. Screw sleeve; 646. Guide sleeve; 647. Guide rod; 65. Internal rack; 66. Cleaning assembly; 661. Dust collecting head; 662. Telescopic tube; 663. Dust collector; 664. Mounting rack; 665. Rotating rod; 666. Motor 2; 667. Connecting rod; 668. Touch soft head; 7. Collection mechanism; 71. Slide slot; 72. Sliding block; 73. Collection box.
[0028] As shown in the figure, in order to clearly implement the structure of the embodiment of the utility model, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the utility model to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments. DETAILED DESCRIPTION
[0029] The following is a detailed description of a flux recovery device provided by the utility model in combination with the accompanying drawings and specific embodiments. At the same time, it is explained here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art may also adopt other alternative methods to implement some known technologies; and the accompanying drawings are only for more specific description of the embodiments, and are not intended to specifically limit the utility model.
[0030] It should be noted that the references to "one embodiment", "an embodiment", "an exemplary embodiment", "some embodiments" and the like in the specification indicate that the embodiments described may include specific features, structures or characteristics, but not every embodiment may include the specific features, structures or characteristics. In addition, when a specific feature, structure or characteristic is described in conjunction with an embodiment, it should be within the knowledge of a person skilled in the art to implement such feature, structure or characteristic in conjunction with other embodiments (whether or not explicitly described).
[0031] In general, a term can be understood, at least in part, from its use in context. For example, depending, at least in part, on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in the singular sense, or can be used to describe a combination of features, structures, or characteristics in the plural sense. Additionally, the term "based on" can be understood as not necessarily intended to convey an exclusive set of factors, but can instead, depending, at least in part, on the context, allow for the presence of other factors that are not necessarily explicitly described.
[0032] It is to be understood that the meanings of “on,” “over,” and “above” in the present invention should be interpreted in the broadest manner, so that “on” not only means “directly on” something, but also includes the meaning of being “on” something with intervening features or layers, and “on” or “above” not only means “on” or “above” something, but also includes the meaning of being “on” or “above” something with no intervening features or layers.
[0033] Additionally, spatially relative terms such as "under," "beneath," "lower," "above," "upper," and the like may be used herein for descriptive convenience to describe the relationship of one element or feature to another element or features, as shown in the accompanying drawings. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the accompanying drawings. The device may be oriented in other ways, and the spatially relative descriptors used herein may be similarly interpreted accordingly.
[0034] like Figures 1 to 4As shown, the embodiment of the utility model provides a flux recovery device, including a main body 1, and a box door 2 is movable at the front end of the main body 1, an upper loading cylinder 3 is fixed at the upper middle part of the main body 1, and a feeding port 4 is opened below the upper loading cylinder 3 and at the top of the main body 1, an auxiliary feeding mechanism 5 is installed inside and below the feeding port 4, an auxiliary cleaning mechanism 6 is installed on both sides of the inside and outside of the main body 1, and a collecting mechanism 7 is slidably installed at the lower part of the main body 1, the auxiliary feeding mechanism 5 includes a chute 51, and the chute 51 is opened on both sides of the middle part of the feeding port 4, and a baffle plate 52 is mounted on the middle part of the chute 51 for guidance, the middle size of the baffle plate 52 matches the size of the empty slot of the feeding port 4, and one end of an electric push rod 53 is connected to one side of the baffle plate 52, and the top of the main body 1 is provided with a plurality of auxiliary cleaning mechanisms 6. A material discharge rack 54 is fixed at the end, and a slow guide plate 55 is arranged inside the material discharge rack 54. The slow guide plates 55 are inclinedly distributed, and three slow guide plates 55 are fixed along the inside of the material discharge rack 54. The staff pours the mixed welding slag and flux into the upper loading cylinder 3 for placement in advance, and then the staff can use the electric push rod 53 to drive the blocking plate 52 to slide and retract in the middle of the material discharge port 4 to control the amount of material discharged successively. After each discharge, the welding slag and flux discharged will enter the material discharge rack 54 and fall onto the lower screen rack 63 through the sequential material guidance of multiple slow guide plates 55, so that the material discharge amount can be delayed while increasing the contact area of the welding slag and flux, so as to avoid the phenomenon of screening difficulty or filter seam blockage caused by a large amount of materials falling on the screen rack 63 at the same time.
[0035] The auxiliary cleaning mechanism 6 includes two pairs of preset grooves 61, and the two pairs of preset grooves 61 are symmetrically arranged on both sides of the interior of the main body 1. Return springs 62 are installed inside the two pairs of preset grooves 61, and the tops of the two pairs of return springs 62 are connected to the screen frame 63. The upper and lower parts of the screen frame 63 are installed with a linkage assembly 64. The linkage assembly 64 includes a transmission screw 641, and the transmission screw 641 is transversely installed on the upper and lower sides of the screen frame 63 inside the main body 1, respectively. A synchronous wheel 642 is fixed to the periphery of the two transmission screws 641 close to one end, and a synchronous belt 643 is sleeved on the periphery of the two synchronous wheels 642. A motor 644 is installed at the end of one of the transmission screws 641, and screw sleeves are screwed on both sides of the middle of the two transmission screws 641. 645, the other side of the two inner frames 65 is connected with a guide sleeve 646, and the middle part of the guide sleeve 646 is sleeved with a guide rod 647, and the guide rod 647 and the transmission screw 641 are respectively provided with two groups along the upper and lower sides of the screen frame 63, and each group of guide rods 647 and the transmission screw 641 are horizontally opposed. The inner sides of the two screw sleeves 645 are connected and fixed with the inner frames 65, and the middle part of the two inner frames 65 is installed with a cleaning assembly 66, and the cleaning assembly 66 includes a dust collecting head 661, and the dust collecting head 661 is installed in the middle part of one of the inner frames 65, and the end of the dust collecting head 661 is connected with a telescopic tube 662, and the other end of the telescopic tube 662 is connected with a dust collector 663, and a dust collector 663 is installed on the upper side of one side of the main body 1, and the other end of the dust collecting head 661 is connected with a telescopic tube 662. A mounting frame 664 is installed above the middle of the outer inner mounting frame 65, and a rotating rod 665 is installed on the inner side above the mounting frame 664. The output end of the rotating rod 665 is connected to the motor 2 666, and connecting rods 667 are arranged around the middle of the rotating rod 665. The end of the connecting rod 667 is connected to a soft touch head 668. The end of the connecting rod 667 is fixedly connected to the soft touch head 668, and the connecting rod 667 is evenly distributed along the periphery of the rotating rod 665. The flux slag falls on the top of the screen frame 63. Under the elastic support of the reset springs 62 on both sides of the screen frame 63, the material can be assisted in screening. After the subsequent screening is completed, the personnel can start the motor 1 644, and the two synchronous wheels 642 and a synchronous belt 643 are connected. The two transmission screw rods 641 on the upper and lower sides of the screen frame 63 can be rotated synchronously. At this moment, the corresponding screw rod sliding sleeves 645 acting on the two screw rods will carry the internal frames 65 on their inner sides to cooperate with the guide sleeves 646 and guide rods 647 for horizontal displacement. In this process, the motor 2 666 on the side of the mounting frame 664 above the middle of the internal frame 65 below the screen frame 63 needs to be turned on in advance to rotate the rotating rod 665 and the connecting rods 667 and the end soft touch head 668 distributed around it. In this state, the soft touch head 668 will cooperate with the lateral displacement of the internal frame 65 to perform cyclic and uniform knocking on the bottom of the screen frame 63. At this time, the welding slag and impurities in the screen seam of the screen frame 63 will be ejected by the knocking force in cooperation with the reset elasticity.In this state, the dust collecting head 661 installed in the middle of the inner frame 65 above the screen frame 63 will effectively absorb the above-mentioned welding slag impurities and dust due to the activation of the dust collector 663, which is portable and practical.
[0036] Furthermore, the collecting mechanism 7 includes a sliding groove 71, and the sliding groove 71 is symmetrically opened on both sides of the middle part of the bottom end of the main body 1, and a slider 72 is slidably provided inside the sliding groove 71, and a collecting box 73 is fixed above the two sliders 72, and the sliders 72 symmetrically on both sides of the bottom end of the collecting box 73 are slidably connected to the sliding groove 71 symmetrically opened at the bottom end of the main body 1, and the flux screened by the screen frame 63 will naturally fall into the collecting box 73, and the personnel will subsequently open the box door 2 and use the sliding groove 71 and the slider 72 to pull out the collecting box 73 for subsequent processing.
[0037] The working principle provided by the utility model is that the staff pours the mixed welding slag and flux into the upper loading cylinder 3 in advance and places them there, and then the staff can use the electric push rod 53 to drive the blocking plate 52 to slide and retract in the middle of the discharge port 4 to control the amount of material discharged successively, and after each discharge, the welding slag and flux discharged will enter the discharge frame 54 and fall into the lower screen frame 63 through a plurality of slow guide plates 55 in sequence, so that the process can delay the discharge amount while increasing the contact area of the welding slag and flux, and avoid the phenomenon of screening difficulties or filter seam blockage caused by a large amount of material falling on the screen frame 63 at the same time, and then the welding slag of the flux falls on the top of the screen frame 63, and the elastic support of the reset springs 62 on both sides of the screen frame 63 can make the material auxiliary screening, and after the subsequent screening is completed, the staff can start the motor 644, and the motor can be located on the upper and lower sides of the screen frame 63 through the linkage of two synchronous wheels 642 and a synchronous belt 643. The two transmission screws 641 rotate synchronously. At this moment, the corresponding screw sleeves 645 acting on the two screws will carry the internal frames 65 on their inner sides to cooperate with the guide sleeves 646 and guide rods 647 for horizontal displacement. During this process, the motor 2 666 on the side of the mounting frame 664 above the middle of the internal frame 65 below the screen frame 63 needs to be turned on in advance to rotate the rotating rod 665 and the connecting rods 667 and the end impact soft head 668 distributed around it. In this state, the impact soft head 668 will cooperate with the lateral displacement of the internal frame 65 to perform a cyclic and uniform knock on the bottom of the screen frame 63. At this time, the welding slag and impurities in the sieve seam of the screen frame 63 will be ejected by the knocking force and the reset elasticity. In this state, the dust suction head 661 installed in the middle of the internal frame 65 above the screen frame 63 will effectively absorb the above-mentioned welding slag impurities and dust due to the activation of the dust collector 663, which is portable and practical.
[0038] The present invention covers any substitution, modification, equivalent method and scheme made on the essence and scope of the present invention. In order to make the public have a thorough understanding of the present invention, specific details are described in detail in the following preferred embodiments of the present invention, and those skilled in the art can fully understand the present invention without the description of these details. In addition, in order to avoid unnecessary confusion about the essence of the present invention, well-known methods, processes, procedures, components and circuits are not described in detail.
[0039] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A flux recovery device, characterized in that: It comprises a main body, and a box door is movable at the front end of the main body, an upper loading cylinder is fixed at the upper middle part of the main body, and a material discharge port is opened below the upper loading cylinder and at the top of the main body, an auxiliary material discharge mechanism is installed inside and below the material discharge port, an auxiliary cleaning mechanism is installed on both sides of the inside and outside of the main body, and a collecting mechanism is slidably installed inside and below the main body; The auxiliary cleaning mechanism includes two pairs of preset grooves, and the two pairs of preset grooves are symmetrically arranged on both sides of the interior of the main body. Reset springs are installed inside the two pairs of preset grooves, and the top ends of the two pairs of reset springs are connected to a screen frame. The upper and lower parts of the screen frame are installed with a linkage component, and the linkage component includes two screw rod sleeves, and the inner sides of the two screw rod sleeves are connected and fixed with an internal frame, and a cleaning component is installed in the middle of the two internal frames.
2. The flux recovery device according to claim 1, characterized in that: The linkage assembly includes a transmission screw rod, and the transmission screw rod is transversely installed on the upper and lower sides of the screen frame inside the main body, and a synchronous wheel is fixed to the periphery of the two transmission screw rods near one end, and a synchronous belt is sleeved on the periphery of the two synchronous wheels. A motor is installed at the end of one of the transmission screw rods, and screw rod sliding sleeves are screwed on both sides of the middle part of the two transmission screw rods. The other side of the two internal frames is connected to a guide sleeve, and a guide rod is sleeved in the middle part of the guide sleeve.
3. The flux recovery device according to claim 2, characterized in that: The guide rods and the transmission screw rods are respectively arranged in two groups along the upper and lower sides of the screen frame, and each group of guide rods and the transmission screw rods are horizontally opposed.
4. The flux recovery device according to claim 1, characterized in that: The cleaning assembly includes a dust suction head, and the dust suction head is installed in the middle of one of the inner frames, the end of the dust suction head is connected to a telescopic tube, and the other end of the telescopic tube is connected to a dust collector, a dust collector is installed on the upper side of one side of the main body, a mounting frame is installed on the upper middle of the other inner frame, and a rotating rod is installed on the upper inner side of the mounting frame, the output end of the rotating rod is connected to motor 2, and connecting rods are arranged around the middle of the rotating rod, and the end of the connecting rod is connected to a soft touch head.
5. The flux recovery device according to claim 4, characterized in that: The end of the connecting rod is fixedly connected to the soft striking head, and the connecting rod is evenly distributed along the periphery of the rotating rod.
6. The flux recovery device according to claim 1, characterized in that: The auxiliary unloading mechanism includes a slide groove, and the slide groove is opened on both sides of the middle part of the unloading port. The middle part of the slide groove is equipped with a guide block plate, and one end of the electric push rod is connected to one side of the block plate. A unloading rack is fixed at the internal top end of the main body, and a slow guide plate is arranged inside the unloading rack.
7. The flux recovery device according to claim 6, characterized in that: The size of the middle part of the baffle plate matches the size of the empty slot of the feed opening.
8. The flux recovery device according to claim 6, characterized in that: The slow guide plates are distributed in an inclined manner, and three slow guide plates are fixedly arranged along the interior of the unloading rack.
9. The flux recovery device according to claim 1, characterized in that: The collecting mechanism comprises a sliding groove, and the sliding groove is symmetrically arranged on both sides of the middle part of the bottom end of the main body, a sliding block is slidably arranged inside the sliding groove, and a collecting box is fixed above the two sliding blocks.
10. The flux recovery device according to claim 9, characterized in that: The sliding blocks symmetrically arranged on both sides of the bottom end of the collecting box are slidably connected to the sliding grooves symmetrically arranged at the bottom end of the main body.
Citation Information
Patent Citations
Soldering flux recovery device
CN214640922U