Saw blade base body leveling device
By designing the expansion clamping mechanism and hydraulic drive system, the problem of poor adaptability of traditional saw blade leveling devices to different sizes is solved, and rapid fixation and efficient operation are achieved.
Patent Information
- Application Number
- CN202421407044.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-19
AI Technical Summary
Traditional saw blade leveling devices are difficult to adapt to saw blades of different sizes, which are inconvenient to operate and have low applicability.
A saw blade base flattening device is designed, using an expansion clamping mechanism, which drives the rack and gear movement through the hydraulic cylinder, and cooperates with the rotating gear ring and abutment assembly to achieve the fixation of the inner ring of the saw blade of different sizes.
Quick fixing and loosening of saw blades of different sizes is achieved, improving the applicability and operating efficiency of the device.
Smart Images

Figure CN222754114U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of saw blade processing, and more specifically to a saw blade base body leveling device. Background Art
[0002] Cutting machines are widely used in cutting metal, stone, cement products, etc. Saw blades are the main components of cutting machines. As people's requirements for cutting machines increase, saw blades are not only required to have high strength and hardness and good plasticity, but also require saw blades to have a small flatness to ensure the flatness of the cutting surface.
[0003] When a traditional leveling device is leveling a saw blade, a cylindrical part is usually pre-fixed on the placement plate. When placing the saw blade, the center inner ring of the saw blade is placed on the outside of the cylindrical part to complete the fixation. However, the center inner rings of saw blades of different sizes often have different sizes. When the traditional fixing method is used to fix saw blades of different sizes, the cylindrical part needs to be replaced again, which is inconvenient to operate and reduces the applicability of the device.
[0004] Therefore, in order to solve the above problems, a saw blade base leveling device is proposed. Utility Model Content
[0005] 1. Technical issues to be solved
[0006] In view of the problems existing in the prior art, the purpose of the utility model is to provide a saw blade base leveling device, which can fix saw blades of different sizes and has the function of fastening and releasing the saw blades.
[0007] 2. Technical solution
[0008] To solve the above problems, the utility model adopts the following technical solutions.
[0009] A saw blade base leveling device comprises a workbench and a frame, wherein the frame is fixedly connected to the top of the workbench, the top surface of the workbench is fixedly connected to a placement plate, an expansion clamping mechanism is arranged inside the placement plate, the expansion clamping mechanism comprises a fixed ring fixedly connected to the top surface of the workbench and a rotating gear ring rotatably connected to the top surface of the workbench, the rotating gear ring is arranged inside the fixed ring, the inner ring surface of the rotating gear ring is a tooth surface, the inner ring surface of the rotating gear ring is meshed with four evenly distributed gears, the bottoms of the four gears are rotatably connected to the top surface of the workbench, one side of the four gears is meshed with a rack, the top surfaces of the four racks are fixedly provided with abutment components, the top surface of the placement plate is provided with a cross groove, and the four abutment components are slidably arranged inside the cross groove.
[0010] Furthermore, the abutment assembly includes a fixed rod fixedly connected to the top surface of the rack, the outside of the fixed rod is slidably connected to a movable sleeve, the top of the fixed rod is fixedly connected to a spring, and the top of the spring is fixedly connected to the top surface of the inner wall of the movable sleeve.
[0011] Furthermore, one end of the four racks away from the center of the rotating gear ring is fixedly connected to a limiting slider, and four sliding grooves are opened through the outer edge of the fixed ring, and the four limiting sliders are slidably connected to the inside of the four sliding grooves respectively.
[0012] Furthermore, a hydraulic cylinder is fixedly arranged inside the placing plate, and one end of one of the limit sliding blocks away from the center of the rotating gear ring is fixedly connected to the telescopic end of the hydraulic cylinder.
[0013] Furthermore, a hydraulic device is fixedly connected to the top of the frame, and a telescopic end of the hydraulic device passes through the top surface of the frame and is fixedly connected to a leveling plate.
[0014] Furthermore, two guide pillars are fixedly connected to the top surface of the workbench, and two guide sliders are symmetrically fixedly connected to the outer edge of the leveling plate. The two guide sliders are respectively penetrated and slidably connected to the outside of the two guide pillars.
[0015] 3. Beneficial effects
[0016] Compared with the prior art, the advantages of the present invention are:
[0017] In the present solution, an expansion clamping mechanism is provided, a hydraulic cylinder is used to drive one of the racks to rotate, and four gears and a rotating gear ring are used to make the other three racks move together, thereby driving the four abutment components to move closer to or away from each other, thereby achieving the effect of fixing the inner rings of saw blades of different sizes, thereby improving the applicability of the device, and the fixing and loosening speeds are faster, thereby improving the efficiency of loading and unloading the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0019] Figure 2 It is a three-dimensional schematic diagram of the partial structure of the placement plate in the utility model after the cutaway view;
[0020] Figure 3 It is a three-dimensional schematic diagram of the expansion clamping mechanism after the fixed ring in the utility model is cut away;
[0021] Figure 4 It is a disassembly schematic diagram of the abutment assembly in the present utility model.
[0022] Description of the numbers in the figure:
[0023] 1. Workbench; 2. Frame; 3. Placement plate; 31. Cross slot; 4. Expansion clamping mechanism; 41. Fixed ring; 411. Slide groove; 42. Rotating gear ring; 43. Gear; 44. Rack; 45. Abutment assembly; 451. Fixed rod; 452. Movable sleeve; 453. Spring; 46. Limit slider; 5. Hydraulic cylinder; 6. Hydraulic equipment; 7. Leveling plate; 71. Guide slider; 8. Guide column. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model.
[0025] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0026] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0027] Example:
[0028] See also Figure 1 - Figure 4A saw blade base leveling device includes a workbench 1 and a frame 2. The frame 2 is fixedly connected to the top of the workbench 1. A placement disk 3 is fixedly connected to the top surface of the workbench 1. An expansion clamping mechanism 4 is arranged inside the placement disk 3. The expansion clamping mechanism 4 includes a fixed ring 41 fixedly connected to the top surface of the workbench 1 and a rotating gear ring 42 rotatably connected to the top surface of the workbench 1. The rotating gear ring 42 is arranged inside the fixed ring 41. The inner ring surface of the rotating gear ring 42 is a tooth surface. Four evenly distributed gears 43 are meshed on the inner ring surface of the rotating gear ring 42. The bottoms of the four gears 43 are rotatably connected to the top surface of the workbench 1. One side of the four gears 43 is meshed with a rack 44. The top surfaces of the four racks 44 are fixedly provided with abutment components 45. A cross groove 31 is opened on the top surface of the placement disk 3. The four abutment components 45 are slidably arranged inside the cross groove 31.
[0029] Specifically, the abutment assembly 45 includes a fixed rod 451 fixedly connected to the top surface of the rack 44, the outside of the fixed rod 451 is slidably connected to a movable sleeve 452, the top of the fixed rod 451 is fixedly connected to a spring 453, and the top of the spring 453 is fixedly connected to the top surface of the inner wall of the movable sleeve 452.
[0030] Specifically, one end of the four racks 44 away from the center of the rotating gear ring 42 is fixedly connected to the limiting slider 46 , and four sliding grooves 411 are formed through the outer edge of the fixed ring 41 . The four limiting sliders 46 are slidably connected inside the four sliding grooves 411 .
[0031] Specifically, a hydraulic cylinder 5 is fixedly disposed inside the placement plate 3 , and one end of a limiting slider 46 away from the center of the rotating gear ring 42 is fixedly connected to the telescopic end of the hydraulic cylinder 5 .
[0032] In this solution, the hydraulic cylinder 5 controls the limit slider 46 to make the rack 44 slide, thereby driving the gear 43 to rotate. When the gear 43 rotates, the rotating gear ring 42 will also rotate, and the rotating gear ring 42 drives the other three gears 43 to rotate, so that the other three racks 44 and the rack 44 connected to the hydraulic cylinder 5 make the same movement, and the four racks 44 will move closer to or away from the center of the rotating gear ring 42, thereby adjusting the positions of the four abutment assemblies 45, and the four abutment assemblies 45 will slide in the cross groove 31 to adapt to the inner rings of saw blades of different sizes. The four movable sleeves 452 are higher than a part of the cross groove 31 and abut against the inner ring of the saw blade, and at the same time cooperate with the pressure of the hydraulic cylinder 5 to achieve the fixing effect of the saw blade. What's more, the sizes of the four movable sleeves 452 are compatible with the size of the fixed rod 451, and the movable sleeves 452 can only slide on the fixed rod 451 without bending.
[0033] See also Figure 1 A hydraulic device 6 is fixedly connected to the top of the frame 2, and the telescopic end of the hydraulic device 6 passes through the top surface of the frame 2 and is fixedly connected to a leveling plate 7.
[0034] Specifically, two guide columns 8 are fixedly connected to the top surface of the workbench 1 , and two guide sliders 71 are symmetrically fixedly connected to the outer edge of the leveling plate 7 . The two guide sliders 71 penetrate through and are slidably connected to the outside of the two guide columns 8 .
[0035] In the present scheme, when the saw blade is quenched and leveled, the staff places the saw blade on the placement disk 3 and fixes it with the expansion clamping mechanism 4, and then turns on the hydraulic equipment 6 to lower the leveling disk 7. After the leveling disk 7 is lowered, it cooperates with the placement disk 3 to squeeze and level the saw blade. During the descent of the leveling disk 7, the leveling disk 7 will first contact the movable sleeve 452, and the movable sleeve 452 will squeeze the spring 453 after being compressed, so that the overall length of the abutment assembly 45 becomes smaller, until the top surface of the movable sleeve 452 and the top surface of the saw blade are at the same height, and then the leveling disk 7 continues to press down to start the leveling work. After the leveling is completed, the spring 453 releases the elastic force to bounce the movable sleeve 452 back to its original position, and the guide column 8 and the guide slider 71 play a guiding and limiting role for the leveling disk 7, which can effectively prevent the leveling disk 7 from tilting during the descent.
[0036] Working principle: During leveling, the staff first turns on the hydraulic cylinder 5 to bring the four abutment components 45 close to the minimum distance, then aligns the quenched inner ring of the saw blade with the four abutment components 45 as a whole and passes through, and then the saw blade is placed on the placement plate 3. The staff then turns on the hydraulic cylinder 5 to drive the four racks 44 to expand outward, so that the four movable sleeves 452 press the inner ring of the saw blade tightly, thereby completing the fixation of the saw blade, and then the staff turns on the hydraulic equipment 6 to lower the leveling plate 7, and level the saw blade by squeezing between the leveling plate 7 and the placement plate 3.
[0037] The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.
Claims
1. A saw blade base leveling device, comprising a workbench (1) and a frame (2), wherein the frame (2) is fixedly connected to the top of the workbench (1), characterized in that: The top surface of the workbench (1) is fixedly connected to a placement plate (3), and an expansion clamping mechanism (4) is arranged inside the placement plate (3). The expansion clamping mechanism (4) comprises a fixed ring (41) fixedly connected to the top surface of the workbench (1) and a rotating gear ring (42) rotatably connected to the top surface of the workbench (1). The rotating gear ring (42) is arranged inside the fixed ring (41), and the inner ring surface of the rotating gear ring (42) is a tooth surface. The inner ring surface of the rotating gear ring (42) is meshed with four evenly distributed gears (43). The bottoms of the four gears (43) are rotatably connected to the top surface of the workbench (1), one side of the four gears (43) is meshed with a rack (44), and the top surfaces of the four racks (44) are fixedly provided with abutment components (45). The top surface of the placement plate (3) is provided with a cross groove (31), and the four abutment components (45) are slidably arranged inside the cross groove (31).
2. A saw blade substrate leveling device according to claim 1, characterized in that: The abutment assembly (45) comprises a fixed rod (451) fixedly connected to the top surface of the rack (44); the outside of the fixed rod (451) is slidably connected to a movable sleeve (452); the top of the fixed rod (451) is fixedly connected to a spring (453); the top of the spring (453) is fixedly connected to the top surface of the inner wall of the movable sleeve (452).
3. A saw blade substrate leveling device according to claim 2, characterized in that: One end of the four racks (44) away from the center of the rotating gear ring (42) is fixedly connected to a limiting slider (46); four sliding grooves (411) are provided through the outer edge of the fixed ring (41); and the four limiting sliders (46) are respectively slidably connected inside the four sliding grooves (411).
4. A saw blade substrate leveling device according to claim 3, characterized in that: A hydraulic cylinder (5) is fixedly arranged inside the placement plate (3), and one end of one of the limit sliders (46) away from the center of the rotating gear ring (42) is fixedly connected to the telescopic end of the hydraulic cylinder (5).
5. The saw blade substrate leveling device according to claim 1, characterized in that: The top of the frame (2) is fixedly connected to a hydraulic device (6), and the telescopic end of the hydraulic device (6) penetrates the top surface of the frame (2) and is fixedly connected to a leveling plate (7).
6. A saw blade substrate leveling device according to claim 5, characterized in that: The top surface of the workbench (1) is fixedly connected to two guide columns (8), and the outer edge of the leveling plate (7) is symmetrically fixedly connected to two guide sliders (71), and the two guide sliders (71) are respectively penetrated and slidably connected to the outside of the two guide columns (8).