Automobile intercooler air chamber stamping device capable of automatically discharging

Abstract

The utility model discloses an automobile intercooler air chamber stamping device capable of achieving automatic discharging, and belongs to the technical field of intercooler manufacturing. Comprising a workbench, a discharging assembly is installed on the upper surface of the workbench, a surrounding plate is installed on the upper surface of the workbench, a guide plate is installed on the side face of the surrounding plate, the guide plate is obliquely arranged, a baffle is installed on the side face of the guide plate, two supporting frames are arranged on the lower portion of the guide plate, and a driving roller and a driven roller are rotationally installed between the supporting frames. The automobile intercooler air chamber stamping device has the beneficial effects that the automobile intercooler air chamber stamping device capable of achieving automatic discharging is provided, through arrangement of the discharging assembly, automatic discharging is achieved, an operator can directly take down a raw material plate after placing the raw material plate, the operator does not need to wait for taking out a stamped workpiece, the working efficiency is improved, the working intensity is also reduced, and the labor intensity is reduced. And through the arrangement of the belt, the motor, the driving roller and the driven roller, the stamping workpiece can be conveniently conveyed to the next working procedure.

Description

Technical Field

[0001] The present application relates to the technical field of intercooler manufacturing, and in particular to an intercooler air chamber stamping device for automobiles capable of automatically discharging materials. Background Art

[0002] The intercooler is a supporting part of the turbocharger. Its function is to reduce the temperature of the high-temperature air after supercharging, so as to reduce the heat load of the engine, increase the intake volume, and thus increase the power of the engine. When the intercooler air chamber is produced, a stamping die is used for processing and forming.

[0003] Chinese patent CN218134587U discloses a stamping die for an air chamber of an automobile intercooler, comprising a support plate, a surround plate is fixed on the top of the support plate, and a template is slidably connected to the interior of the surround plate.

[0004] After the intercooler air chamber is stamped, the above patent lacks an automatic unloading mechanism and needs to be taken out manually. On the one hand, manual removal will reduce work efficiency (the operator needs to wait to take out the intercooler air chamber after placement), and on the other hand, manual removal will increase the workload. Therefore, a technical measure is proposed to solve the problem of lack of automatic unloading mechanism, manual removal is required, which reduces work efficiency and increases the workload of staff. Utility Model Content

[0005] The content of this application is used to introduce concepts in a brief form, which will be described in detail in the detailed implementation section below. The content of this application is not intended to identify the key features or essential features of the technical solution claimed for protection, nor is it intended to limit the scope of the technical solution claimed for protection.

[0006] In order to solve the technical problems mentioned in the above background technology part, some embodiments of the present application provide an automobile intercooler air chamber stamping device that can automatically discharge materials, including a workbench, a discharge assembly is installed on the upper surface of the workbench, a panel is installed on the upper surface of the workbench, a guide plate is installed on the side of the panel, the guide plate is inclined, a baffle is installed on the side of the guide plate, and two groups of support frames are provided at the lower part of the guide plate, and active rollers and driven rollers are rotatably installed between the support frames, the active rollers and the driven rollers are provided with belts on their outer shells, and the active rollers are connected to a motor. Thanks to the setting of the discharge assembly, automatic discharge is realized. After placing the raw material plate, the operator can directly take down the next raw material plate without waiting to take out the stamping workpiece, thereby improving work efficiency and reducing work intensity. Thanks to the setting of the belt, motor, active roller and driven roller, it is convenient to transport the stamping workpiece to the next process.

[0007] Furthermore, a controller is installed on the side of the workbench, and a support plate is installed on the side of the workbench away from the controller. The support plate is L-shaped, and the upper end of the support plate is connected to a mounting plate, and a first cylinder is fixed on the mounting plate, and the lower end of the first cylinder is connected to an upper module.

[0008] Furthermore, a lower module is installed at the center position inside the enclosure, and a plurality of groups of evenly distributed first springs are installed below the interior of the enclosure. A lifting plate is installed on the upper end of the first spring, and the lifting plate is at the upper part of the enclosure. Thanks to the arrangement of the first spring and the lifting plate, the stamping workpiece is prevented from being stuck on the lower module.

[0009] Furthermore, the upper module is provided with two groups of symmetrically distributed circular holes, and two groups of symmetrically distributed second springs are installed inside the upper module. The lower end of the second spring is connected to an extrusion plate, the lower surface of the extrusion plate is connected to a connecting rod, and the lower end of the connecting rod is connected to a bottom plate. Thanks to the arrangement of the second spring, the connecting rod, the extrusion plate and the bottom plate, the stamping workpiece is prevented from being stuck in the upper module.

[0010] Furthermore, the bottom plate is snap-fitted with the circular hole, and the size of the extruded plate is larger than the circular hole.

[0011] Furthermore, the discharging assembly includes a vertical rod, the lower end of which is fixedly mounted on the upper surface of the workbench, the upper end of which is connected to a top plate, the top plate is L-shaped, a second cylinder is fixedly passed through the top plate, and the second cylinder is connected to a push plate.

[0012] Furthermore, the push plate has the same size as the enclosure plate, the push plate fits the upper surface of the lifting plate, and two sets of side plates are installed on both sides of the push plate.

[0013] Furthermore, the distance between the side plates is adapted to the width of the lifting plate, and the distance between the side plates is smaller than the distance between the two sets of baffles.

[0014] The utility model realizes automatic discharging through the setting of the discharging component. After placing the raw material plate, the operator can directly take down the next raw material plate without waiting for taking out the stamping workpiece, thereby improving work efficiency and reducing work intensity. The second cylinder is started to drive the push plate to move in the direction close to the guide plate, and the movement of the push plate drives the side plate to move, and the push plate and the side plate push the stamping workpiece to the guide plate.

[0015] The setting of the guide plate makes it convenient to guide the punching workpiece to the belt.

[0016] Through the arrangement of belts, motors, active rollers and driven rollers, the stamping workpiece can be conveniently transferred to the next process. The motor is started to drive the belt to rotate, thereby driving the stamping workpiece to move.

[0017] The first spring and the lifting plate are arranged to prevent the punching workpiece from being stuck on the lower module.

[0018] The second spring, connecting rod, extrusion plate and bottom plate are arranged to prevent the stamping workpiece from getting stuck in the upper module. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The drawings constituting a part of this application are used to provide a further understanding of this application, so that other features, purposes and advantages of this application become more obvious. The illustrative embodiment drawings and their descriptions of this application are used to explain this application and do not constitute an improper limitation on this application.

[0020] In addition, throughout the drawings, the same or similar reference numerals represent the same or similar elements. It should be understood that the drawings are schematic and that the components and elements are not necessarily drawn to scale.

[0021] In the attached picture:

[0022] Figure 1 It is a schematic diagram of the structure of the utility model;

[0023] Figure 2 This is a schematic diagram of the internal structure of the enclosure;

[0024] Figure 3 It is a schematic diagram of the separation structure of the upper module, the second spring, the extrusion plate, the connecting rod and the bottom plate;

[0025] Figure 4 This is a schematic diagram of the upper module structure when viewed from above;

[0026] Figure 5 It is a schematic diagram of the discharge component structure.

[0027] Reference numerals:

[0028] 1. Workbench; 2. Discharging assembly; 3. Controller; 4. Enclosure; 5. Support plate; 6. Upper module; 7. Mounting plate; 8. First cylinder; 9. Guide plate; 10. Baffle; 11. Motor; 12. Support frame; 13. Driven roller; 14. Belt; 15. Lower module; 16. First spring; 17. Lifting plate; 18. Bottom plate; 19. Extrusion plate; 20. Connecting rod; 21. Second spring; 22. Round hole; 201. Second cylinder; 202. Top plate; 203. Vertical rod; 204. Side plate; 205. Push plate. DETAILED DESCRIPTION

[0029] Embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although certain embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be construed as being limited to the embodiments set forth herein. On the contrary, these embodiments are provided to provide a more thorough and complete understanding of the present disclosure. It should be understood that the drawings and embodiments of the present disclosure are only for exemplary purposes and are not intended to limit the scope of protection of the present disclosure.

[0030] It should also be noted that, for ease of description, only the parts related to the invention are shown in the drawings. In the absence of conflict, the embodiments and features in the embodiments of the present disclosure can be combined with each other.

[0031] It should be noted that the concepts such as "first" and "second" mentioned in the present disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order or interdependence of the functions performed by these devices, modules or units.

[0032] It should be noted that the modifications of "one" and "plurality" mentioned in the present disclosure are illustrative rather than restrictive, and those skilled in the art should understand that unless otherwise clearly indicated in the context, it should be understood as "one or more".

[0033] The present disclosure will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.

[0034] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, it includes a workbench 1, a discharging assembly 2 is installed on the upper surface of the workbench 1, a panel 4 is installed on the upper surface of the workbench 1, a guide plate 9 is installed on the side of the panel 4, the guide plate 9 is inclined, a baffle 10 is installed on the side of the guide plate 9, two groups of support frames 12 are provided at the lower part of the guide plate 9, an active roller and a driven roller 13 are rotatably installed between the support frames 12, a belt 14 is provided on the outer cover of the active roller and the driven roller 13, a motor 11 is connected to the active roller, a controller 3 is installed on the side of the workbench 1, a support plate 5 is installed on the side of the workbench 1 away from the controller 3, the support plate 5 is L-shaped, the upper end of the support plate 5 is connected to a mounting plate 7, and the mounting plate 7 is fixed through There is a first cylinder 8, the lower end of the first cylinder 8 is connected to the upper module 6, the lower module 15 is installed at the center position of the enclosure 4, and multiple groups of evenly distributed first springs 16 are installed below the enclosure 4. The upper end of the first spring 16 is installed with a lifting plate 17, and the lifting plate 17 is on the upper part of the enclosure 4. The upper module 6 is provided with two groups of symmetrically distributed circular holes 22, and two groups of symmetrically distributed second springs 21 are installed inside the upper module 6. The lower end of the second spring 21 is connected to an extrusion plate 19, and the lower surface of the extrusion plate 19 is connected to a connecting rod 20, and the lower end of the connecting rod 20 is connected to a bottom plate 18, and the bottom plate 18 is snap-fitted with the circular hole 22, and the size of the extrusion plate 19 is greater than The round hole 22 is used to place the raw material plate on the upper surface of the lifting plate 17, and the first cylinder 8 is started. When the first cylinder 8 moves downward, it drives the upper module 6 to move downward. When the upper module 6 moves downward, it drives the bottom plate 18 to move downward. When the bottom plate 18 contacts the lifting plate 17, the bottom plate 18 squeezes the lifting plate 17. The lifting plate 17 moves downward to compress the first spring 16. When the bottom plate 18 squeezes the lifting plate 17, the bottom plate 18 squeezes the connecting rod 20 upward synchronously. The connecting rod 20 squeezes the squeezing plate 19. The squeezing plate 19 compresses the second spring 21. When the upper module 6 continues to move downward to stamp the raw material plate, the first spring 16 and the second spring 21 are continuously compressed. When the upper module 6 and the lower module 15 are fitted together, the bed pressing of the raw material plate is completed. At this time, the first cylinder 8 moves upward. When the first cylinder 8 moves upward, the first spring 16 rebounds and drives the lifting plate 17 to move upward. The lifting plate 17 moves upward to drive the stamping workpiece to separate from the lower module 15. At the same time, the second spring 21 rebounds and drives the bottom plate 18 to move downward. The bottom plate 18 moves downward to drive the stamping workpiece to separate from the upper module 6. Then the discharge assembly 2 starts to push the stamping workpiece to the guide plate 9. Under the action of the guide plate 9, the stamping workpiece falls into the belt 14. The motor 11 starts to drive the belt 14 to rotate, and the stamping workpiece is transported to the next process.

[0035] Reference Figure 1 , Figure 2 and Figure 5As shown, the discharging assembly 2 includes a vertical rod 203, the lower end of the vertical rod 203 is fixedly mounted on the upper surface of the workbench 1, the upper end of the vertical rod 203 is connected to a top plate 202, the top plate 202 is L-shaped, the top plate 202 is fixedly penetrated by a second cylinder 201, the second cylinder 201 is connected to a push plate 205, the push plate 205 has the same size as the enclosure 4, the push plate 205 fits the upper surface of the lifting plate 17, two groups of side plates 204 are installed on both sides of the push plate 205, the distance between the side plates 204 is adapted to the width of the lifting plate 17, the distance between the side plates 204 is smaller than the two groups of baffles 10, the second cylinder 201 is started to drive the push plate 205 to move towards the direction close to the guide plate 9, the movement of the push plate 205 drives the side plate 204 to move, and the push plate 205 and the side plate 204 push the stamping workpiece to the guide plate 9.

[0036] Working principle: When stamping the intercooler air chamber, the raw material plate is placed on the upper surface of the lifting plate 17 (the lifting plate 17 is adapted to the size of the raw material plate), and then the first cylinder 8 is started. When the first cylinder 8 moves downward, it drives the upper module 6 to move downward. When the upper module 6 moves downward, it drives the bottom plate 18 to move downward. When the bottom plate 18 contacts the lifting plate 17, the bottom plate 18 squeezes the lifting plate 17. The lifting plate 17 moves downward to compress the first spring 16. When the bottom plate 18 squeezes the lifting plate 17, the bottom plate 18 simultaneously squeezes the connecting rod 20 upward, the connecting rod 20 squeezes the squeezing plate 19, and the squeezing plate 19 compresses the second spring 21. When the block 6 continues to move downward to stamp the raw material plate, the first spring 16 and the second spring 21 are continuously compressed. When the upper module 6 and the lower module 15 are fitted, the bed pressure on the raw material plate is completed. At this time, the first cylinder 8 moves upward. When the first cylinder 8 moves upward, the first spring 16 rebounds and drives the lifting plate 17 to move upward. The lifting plate 17 moves upward to drive the stamped workpiece to separate from the lower module 15 (at this time, the stamped workpiece is on the upper surface of the lifting plate 17). At the same time, the second spring 21 rebounds and drives the bottom plate 18 to move downward. The bottom plate 18 moves downward to drive the stamped workpiece to separate from the upper module 6, so as to prevent the stamped workpiece from being stuck on the upper module 6 or the lower module 15;

[0037] Then the discharging component 2 is started (the first cylinder 8 and one end of the second cylinder 201 are controlled by the controller 3. When the first cylinder 8 retracts to the initial position, the second cylinder 201 is started). The second cylinder 201 is started to drive the push plate 205 to move toward the direction close to the guide plate 9. The movement of the push plate 205 drives the side plate 204 to move. The push plate 205 and the side plate 204 push the stamping workpiece to the guide plate 9. Under the action of the guide plate 9, the stamping workpiece falls into the belt 14. The motor 11 is started to drive the belt 14 to rotate, and the stamping workpiece is transported to the next process. Through the setting of the discharging component 2, automatic discharging is realized. After placing the raw material plate, the operator can directly take down the next raw material plate without waiting for taking out the stamping workpiece, thereby improving work efficiency and reducing work intensity.

[0038] The above descriptions are only some preferred embodiments of the present disclosure and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the invention involved in the embodiments of the present disclosure is not limited to the technical solutions formed by a specific combination of the above-mentioned technical features, but should also cover other technical solutions formed by any combination of the above-mentioned technical features or their equivalent features without departing from the above-mentioned inventive concept. For example, the above-mentioned features are replaced with the technical features with similar functions disclosed in the embodiments of the present disclosure (but not limited to) and the technical solutions formed.

Claims

1. An automotive intercooler air chamber punching device capable of automatically discharging materials, comprising a workbench (1), characterized in that: A discharging assembly (2) is installed on the upper surface of the workbench (1), a panel (4) is installed on the upper surface of the workbench (1), a guide plate (9) is installed on the side of the panel (4), the guide plate (9) is inclined, a baffle (10) is installed on the side of the guide plate (9), two groups of support frames (12) are provided at the lower part of the guide plate (9), active rollers and driven rollers (13) are rotatably installed between the support frames (12), the outer shells of the active rollers and driven rollers (13) are provided with belts (14), and the active rollers are connected to motors (11).

2. The automobile intercooler air chamber punching device capable of automatically discharging materials according to claim 1, characterized in that: A controller (3) is installed on the side of the workbench (1); a support plate (5) is installed on the side of the workbench (1) away from the controller (3); the support plate (5) is L-shaped; the upper end of the support plate (5) is connected to a mounting plate (7); a first cylinder (8) is fixedly passed through the mounting plate (7); and the lower end of the first cylinder (8) is connected to an upper module (6).

3. The automobile intercooler air chamber punching device capable of automatically discharging materials according to claim 1, characterized in that: A lower module (15) is installed at the center position inside the enclosure (4), and a plurality of groups of evenly distributed first springs (16) are installed at the lower part inside the enclosure (4). A lifting plate (17) is installed at the upper end of the first spring (16), and the lifting plate (17) is on the upper part of the enclosure (4).

4. The automobile intercooler air chamber punching device capable of automatically discharging materials according to claim 2, characterized in that: The upper module (6) is provided with two groups of symmetrically distributed circular holes (22), and two groups of symmetrically distributed second springs (21) are installed inside the upper module (6). The lower ends of the second springs (21) are connected to an extrusion plate (19), and the lower surface of the extrusion plate (19) is connected to a connecting rod (20), and the lower end of the connecting rod (20) is connected to a bottom plate (18).

5. The automobile intercooler air chamber punching device capable of automatically discharging materials according to claim 4, characterized in that: The bottom plate (18) is snap-fitted with the circular hole (22), and the size of the extrusion plate (19) is larger than the circular hole (22).

6. The automobile intercooler air chamber punching device capable of automatically discharging materials according to claim 3, characterized in that: The discharging assembly (2) comprises a vertical rod (203), the lower end of the vertical rod (203) is fixedly mounted on the upper surface of the workbench (1), the upper end of the vertical rod (203) is connected to a top plate (202), the top plate (202) is L-shaped, a second cylinder (201) is fixedly passed through the top plate (202), and the second cylinder (201) is connected to a push plate (205).

7. The vehicle intercooler air chamber punching device capable of automatically discharging materials according to claim 6, characterized in that: The push plate (205) has the same size as the enclosure (4), the push plate (205) fits the upper surface of the lifting plate (17), and two sets of side plates (204) are installed on both sides of the push plate (205).

8. The automobile intercooler air chamber punching device capable of automatically discharging materials according to claim 7, characterized in that: The distance between the side plates (204) is adapted to the width of the lifting plate (17), and the distance between the side plates (204) is smaller than that between the two groups of baffles (10).

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