Automobile warm air core brazing frame with brazing cover plate and capable of achieving double-layer brazing

By designing a double-layer brazing automotive warm air core brazing frame with brazing cover plate, the problem of wire binding of traditional brazing frames is solved, stable positioning and efficient welding of the core are achieved, and welding quality and efficiency are improved.

CN222754586UActive Publication Date: 2025-04-15CHENGDU MAHLE AUTOMOTIVE THERMAL SYST CO LTD
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Patent Information

Application Number
CN202421254802.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-04-15
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

The existing automotive heating core brazing frame needs to be tied and fixed after assembly, resulting in waste, non-standard bundling size and increased labor intensity, affecting the welding quality.

Method used

A double-layer brazed automotive warm air core brazing frame with brazed cover plate was designed. Through the structure of support frame, horizontal plate, city wall plate and brazed cover plate, the stable positioning and double-layer welding of the core are achieved, reducing the use of iron wire, and improving welding efficiency.

Benefits of technology

Through the design of this frame, the stable positioning and efficient welding of the core are achieved, the use of iron wire and labor intensity are reduced, and the welding quality and efficiency are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a double-layer brazed automobile heater core brazing frame with a brazing cover plate, which belongs to the field of brazing frames and comprises two support frames, a plurality of transverse plates fixedly connected between the two support frames and a plurality of wall plates fixedly connected to the tops of the transverse plates. A plurality of mounting brackets are fixedly connected between the transverse plate and the city wall plate, and the plurality of mounting brackets are distributed between the transverse plate and the city wall plate at equal intervals. According to the automobile warm air core brazing frame with the brazing cover plate and capable of achieving double-layer brazing, by arranging the structures such as the supporting frames, the transverse plates, the wall plates and the brazing cover plate, the brazing frame can be conveniently adjusted into double layers to enter a brazing furnace according to the requirement for the number of cores, the whole brazing frame is light, the whole weight of the brazing frame is light, and the brazing frame is convenient to use. And therefore, the welding quality of the core body is guaranteed, and the advantages of being good in positioning effect and high in practicability are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of brazing frames, in particular to a double-layer brazing automobile heater core brazing frame with a brazing cover plate. Background Art

[0002] Car heaters were first produced in Europe in the 1940s, and were mainly used to preheat engines in winter and to heat truck cabs or passenger car cabins. In the existing car heater core brazing frame brazing process, the workpiece is usually fixed on a brazing tool and placed in a tunnel-type nitrogen-protected brazing furnace. The workpiece is heated by hot air in the brazing furnace, and when the solder reaches its melting point, the solder melts and welds the workpieces together.

[0003] In the production process of automobile heater core, an automobile heater core brazing frame is needed. After the heater core in the prior art is assembled by an assembly machine, the core needs to be sent to a brazing furnace for welding. When sending it in, the core is placed on a tray, and the traditional tray lacks a positioning effect, which requires the core to be bundled and fixed with iron wire. However, the iron wire bundling is not only wasteful, but also has a non-standard size. Moreover, after welding is completed, the iron wire needs to be removed, which increases the labor intensity of the staff and seriously affects the use quality of the brazing frame. It cannot meet the use requirements. Therefore, a double-layer brazed automobile heater core brazing frame with a brazing cover plate is proposed to solve the above-mentioned problems. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a double-layer brazing frame for automobile heater core with a brazing cover plate, which has the advantages of good positioning effect and strong practicality, etc., and solves the problem that after the heater core in the prior art is assembled by an assembling machine, the core needs to be sent into a brazing furnace for welding, and the core is placed on a pallet when being sent in, while the traditional pallet lacks a positioning effect, which requires the core to be tied and fixed with iron wire. However, the iron wire bundling is not only wasteful, but also has non-standard bundle sizes, and after welding is completed, the iron wire needs to be removed, which increases the labor intensity of the staff, seriously affects the use quality of the brazing frame, and cannot meet the use requirements.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a double-layer brazed automobile heater core brazing frame with a brazing cover plate, comprising two support frames, a plurality of horizontal plates fixedly connected between the two support frames, and a plurality of wall plates fixedly connected to the top of the horizontal plates;

[0006] A number of mounting brackets are fixedly connected between the transverse plate and the city wall plate, and the mounting brackets are evenly spaced and distributed between the transverse plate and the city wall plate.

[0007] Furthermore, a number of core support ribs are fixedly connected to the tops of the plurality of mounting brackets, and the plurality of core support ribs are evenly spaced and distributed on the tops of the plurality of mounting brackets.

[0008] Furthermore, the core support rib is a solid rectangular parallelepiped, and a plurality of through holes are formed inside the core support rib.

[0009] Furthermore, a connection groove is provided at the connection between the wall panel and the mounting bracket, and the wall panel and the mounting bracket are staggered and fixed.

[0010] Furthermore, the tops of the two support frames are detachably connected with brazing cover plates, and the interiors of the support frames are provided with limiting grooves adapted to the brazing cover plates, and the brazing cover plates are in abutment with the limiting grooves.

[0011] Furthermore, the brazing cover plate is a hollow frame type, and the outer diameter of the brazing cover plate is adapted to the cross-section of the two transverse plates.

[0012] Furthermore, a number of first reinforcing ribs are fixedly connected to the inside of the brazing cover plate, and a number of second reinforcing ribs are fixedly connected to the outside of the first reinforcing ribs.

[0013] Compared with the prior art, the utility model provides a double-layer brazed automobile heater core brazing frame with a brazing cover plate, which has the following beneficial effects:

[0014] The automobile heater core brazing frame with a brazing cover plate capable of double-layer brazing is convenient to adjust the brazing frame into a double-layer frame according to the number of cores required to enter the brazing furnace by arranging structures such as a support frame, a cross plate, a wall plate and a brazing cover plate, thereby effectively improving the brazing efficiency of the heater core. The brazing frame is lightweight as a whole, which is convenient for single-person handling. The brazing cover plate is arranged to facilitate positioning of the core using the brazing cover plate, the support frame and the cross plate, thereby ensuring stable placement and transportation of the core and thus ensuring the welding quality of the core. The core support ribs and through holes are arranged to facilitate stable placement of the core, thereby avoiding the problem of the core sticking to the core support ribs during the brazing process, thereby achieving the advantages of good positioning effect and strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is an exploded view of the structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the structure of the utility model.

[0017] In the figure: 1 support frame, 2 horizontal plate, 3 wall plate, 4 mounting bracket, 5 core support rib, 6 through hole, 7 brazing cover plate, 8 first reinforcing rib, 9 second reinforcing rib. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] Embodiment 1:

[0020] See also Figure 1-2 In this embodiment, a brazing frame for a car heater core with a brazing cover plate capable of double-layer brazing includes two support frames 1, a plurality of horizontal plates 2 fixedly connected between the two support frames 1, and a plurality of wall plates 3 fixedly connected to the top of the horizontal plates 2. A plurality of mounting brackets 4 are fixedly connected between the horizontal plates 2 and the wall plates 3, and the plurality of mounting brackets 4 are evenly spaced and distributed between the horizontal plates 2 and the wall plates 3. By setting structures such as the support frame 1, the horizontal plate 2, the wall plates 3, and the brazing cover plate 7, it is convenient to adjust the brazing frame to a double layer according to the number of cores to enter the brazing furnace, effectively improving the brazing efficiency of the heater core, and by setting the brazing frame as a lightweight frame as a whole, the brazing frame is light in weight and convenient for single-person handling.

[0021] Among them, a number of core support ribs 5 are fixedly connected to the tops of the plurality of mounting brackets 4 , and the plurality of core support ribs 5 are distributed at equal intervals on the tops of the plurality of mounting brackets 4 .

[0022] It should be noted that the core support rib 5 is a solid rectangular parallelepiped, and a plurality of through holes 6 are provided inside the core support rib 5. By providing the core support rib 5 and the through holes 6, the core can be stably placed to avoid the problem of the core sticking to the core support rib 5 during the brazing process.

[0023] In this embodiment, a connection groove is provided at the connection between the wall panel 3 and the mounting bracket 4, and the wall panel 3 and the mounting bracket 4 are staggered and fixed.

[0024] In this embodiment, the tops of the two support frames 1 are detachably connected with brazing cover plates 7, and the interiors of the support frames 1 are provided with limiting grooves adapted to the brazing cover plates 7, and the brazing cover plates 7 are in abutment with the limiting grooves.

[0025] The brazing cover plate 7 is a hollow frame, and the outer diameter of the brazing cover plate 7 is adapted to the cross-sections of the two transverse plates 2 .

[0026] Embodiment 2:

[0027] See also Figure 1-2, on the basis of the first embodiment, it includes a plurality of first reinforcing ribs 8 fixedly connected to the inside of the brazing cover plate 7, and a plurality of second reinforcing ribs 9 fixedly connected to the outside of the plurality of first reinforcing ribs 8. By setting the brazing cover plate 7, it is convenient to use the brazing cover plate 7, the support frame 1 and the cross plate 2 to position the core body, ensure the stable placement and transportation of the core body, and thus ensure the welding quality of the core body. By setting the brazing cover plate 7, it is convenient to use the brazing cover plate 7, the support frame 1 and the cross plate 2 to position the core body, ensure the stable placement and transportation of the core body, and thus ensure the welding quality of the core body.

[0028] By adopting the above technical solution, it is convenient to use the brazing cover plate 7, the support frame 1 and the cross plate 2 to position the core body, ensure the stable placement and transportation of the core body, and thus ensure the welding quality of the core body.

[0029] The working principle of the above embodiment is:

[0030] When in use, by setting structures such as the support frame 1, the cross plate 2, the wall plate 3 and the brazing cover plate 7, the brazing frame can be adjusted to a double layer according to the number of core bodies required to enter the brazing furnace, thereby effectively improving the brazing efficiency of the warm air core body. By setting the brazing frame as a whole to be lightweight, the overall weight of the brazing frame is made light, which is convenient for single-person handling operations. By setting the brazing cover plate 7, it is convenient to use the brazing cover plate 7, the support frame 1 and the cross plate 2 to position the core body, thereby ensuring the stable placement and transportation of the core body, thereby ensuring the welding quality of the core body. By setting the core support ribs 5 and the through holes 6, the core body is stably placed, thereby avoiding the problem of the core body sticking to the core support ribs 5 during the brazing process.

[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A double-layer brazed automobile heater core brazing frame with a brazing cover plate, characterized in that: It comprises two support frames (1), a plurality of transverse plates (2) fixedly connected between the two support frames (1), and a plurality of wall plates (3) fixedly connected to the top of the transverse plates (2); A number of mounting brackets (4) are fixedly connected between the transverse plate (2) and the city wall plate (3), and the plurality of mounting brackets (4) are distributed between the transverse plate (2) and the city wall plate (3) at equal intervals.

2. The double-layer brazed automobile heater core brazing frame with a brazing cover plate according to claim 1, characterized in that: A number of core support ribs (5) are fixedly connected to the tops of the plurality of mounting brackets (4), and the plurality of core support ribs (5) are distributed at equal intervals on the tops of the plurality of mounting brackets (4).

3. The double-layer brazed automobile heater core brazing frame with a brazing cover plate according to claim 2, characterized in that: The core support rib (5) is a solid rectangular parallelepiped, and a plurality of through holes (6) are provided inside the core support rib (5).

4. The double-layer brazed automobile heater core brazing frame with a brazing cover plate according to claim 1, characterized in that: A connection groove is provided at the connection between the wall panel (3) and the mounting bracket (4), and the wall panel (3) and the mounting bracket (4) are fixed in an alternating manner.

5. The double-layer brazed automobile heater core brazing frame with a brazing cover plate according to claim 1, characterized in that: The tops of the two support frames (1) are detachably connected with a brazing cover plate (7), and a limiting groove matching the brazing cover plate (7) is provided inside the support frame (1), and the brazing cover plate (7) is in abutment with the limiting groove.

6. The double-layer brazed automobile heater core brazing frame with a brazing cover plate according to claim 5, characterized in that: The brazing cover plate (7) is of a hollow frame type, and the outer diameter of the brazing cover plate (7) is adapted to the cross-section of the two transverse plates (2).

7. The double-layer brazed automobile heater core brazing frame with a brazing cover plate according to claim 1, characterized in that: A plurality of first reinforcing ribs (8) are fixedly connected inside the brazing cover plate (7), and a plurality of second reinforcing ribs (9) are fixedly connected outside the plurality of first reinforcing ribs (8).