Main machine device of laser drilling, milling and sawing machining center

Abstract

The utility model provides a main machine device of a laser drilling, milling and sawing machining center, which comprises a main machine frame, a sawing assembly and a drilling and milling assembly are respectively fixed on the top of the main machine frame through a sawing base and a laser drilling and milling base, a laser assembly is arranged on the drilling and milling assembly, an inlet material pressing support is arranged on the outer side of the drilling and milling assembly, and an outlet material pressing support is arranged on the outer side of the inlet material pressing support. A discharging manipulator assembly is arranged on the outer side of the saw cutting assembly; under the condition of one-time feeding, laser hole cutting and laser scribing of the front vertical face and the rear vertical face of a sectional material, drilling and milling of slotted holes in the upper face, the lower face, the left face and the right face in the end face direction of the sectional material and 45-degree, 90-degree and 145-degree saw cutting of the end face of the sectional material can be completed, and after saw cutting is completed, a discharging mechanical arm takes out the sectional material and sends the sectional material to a discharging frame. According to the intelligent profile machining device, multiple machining modes of one-time feeding are achieved, intelligent machining is achieved, the profile machining quality is improved, the profile machining efficiency is improved, and the labor intensity of operators is relieved.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum alloy door and window profile processing, in particular to a host device of a laser drilling, milling and sawing processing center. Background Art

[0002] Aluminum alloy door and window profiles need to be sawn at 45 degrees and 90 degrees on the end faces, and various slots need to be drilled and milled on the sides to install various door and window accessories. Doors and windows are assembled by splicing and assembling various processed profiles.

[0003] At present, the existing technology is that the end face sawing, corner code holes, glue injection holes, installation markings, drainage holes, installation holes, lock box holes, etc. of profiles are all produced and processed by single-machine equipment. Single-machine processing has many disadvantages. For example, first of all, profiles need to be transported many times, which is time-consuming and labor-intensive, and the labor intensity of personnel is high. Secondly, single-machine processing requires multiple positioning, and the consistency of profiles is poor. Finally, single-machine processing cannot achieve automation and intelligence, nor can it improve the efficiency and product quality of the entire door and window production process.

[0004] Therefore, there is an urgent need for a host device of a laser drilling, milling and sawing processing center that can solve the problems of existing door and window profile processing. Utility Model Content

[0005] The utility model aims to provide a host device of a laser drilling, milling and sawing processing center to solve the problems existing in the above-mentioned prior art.

[0006] To achieve the above purpose, the utility model provides the following solutions:

[0007] The utility model provides a main unit device of a laser drilling, milling and sawing processing center, comprising a main unit frame, a sawing component and a drilling and milling component are fixed on the top of the main unit frame through a sawing base and a laser drilling and milling base respectively, a laser component is arranged on the drilling and milling component, an inlet pressing bracket is arranged on the outer side of the drilling and milling component, and a discharging manipulator component is arranged on the outer side of the sawing component.

[0008] Preferably, the main machine frame, the sawing base and the laser drilling and milling base all adopt an integrated casting structure.

[0009] Preferably, the inlet material pressing support is formed by welding steel pipes, and a fifth material supporting and pressing mechanism is provided on the inlet material pressing support.

[0010] Preferably, the drilling and milling assembly comprises a front drilling and milling mechanism, a rear drilling and milling mechanism, an upper drilling and milling mechanism, a lower drilling and milling mechanism and a drilling and milling Y-axis slide, and the drilling and milling Y-axis slide is driven by a drilling and milling Y-axis driving mechanism.

[0011] Preferably, the laser assembly comprises a front laser mechanism, a rear laser mechanism and a laser Z-axis slide plate, and the laser Z-axis slide plate is driven by a laser Z-axis driving mechanism.

[0012] Preferably, the laser drilling and milling base is provided with a fourth material leaning and pressing mechanism, and the fourth material leaning and pressing mechanism is located between the laser component and the drilling and milling component.

[0013] Preferably, the sawing assembly includes a Z-axis stand, the Z-axis stand is provided with a Z-axis linear guide, the Z-axis slide is connected to the Z-axis stand via the Z-axis linear guide, and is driven by a Z-axis drive mechanism, the Z-axis slide is provided with a rotating R-axis drive mechanism, the rotating R-axis drive mechanism is provided with a rotating R-axis rotating seat, the rotating R-axis rotating seat is provided with a rotating R-axis spindle sawing motor, and the rotating R-axis spindle sawing motor is provided with a saw blade.

[0014] Preferably, the sawing base is provided with a first material leaning and pressing mechanism, a second material leaning and pressing mechanism, a first front pressing mechanism, and a second front pressing mechanism.

[0015] Preferably, the sawing base is provided with a third material leaning and pressing mechanism, and the third material leaning and pressing mechanism is located between the sawing assembly and the drilling and milling assembly.

[0016] Preferably, the discharging robot assembly includes a discharging robot mobile phone frame, the discharging robot mobile phone frame is connected to the main machine frame, the discharging robot mobile phone frame is provided with a discharging robot linear guide rail, the discharging robot slide is connected to the discharging robot mobile phone frame through the discharging robot linear guide rail, the discharging robot mobile phone frame is provided with a discharging robot driving mechanism, the discharging robot driving mechanism drives the discharging robot slide to move left and right, a discharging robot rear splint seat is provided at the rear side of the discharging robot slide, a discharging robot front splint seat is provided with a discharging robot rear splint, a discharging robot clamping cylinder is provided on the discharging robot rear splint seat, the piston rod of the discharging robot clamping cylinder is connected to the discharging robot front splint seat, and a discharging robot front splint seat is provided with a discharging robot front splint.

[0017] Compared with the prior art, the utility model has achieved the following beneficial technical effects:

[0018] The utility model provides a main unit device of a laser drilling, milling and sawing processing center, comprising a main unit frame, a sawing assembly and a drilling and milling assembly are fixed on the top of the main unit frame respectively through a sawing base and a laser drilling and milling base, a laser assembly is arranged on the drilling and milling assembly, an inlet material pressing bracket is arranged on the outer side of the drilling and milling assembly, and a discharging robot assembly is arranged on the outer side of the sawing assembly; in the case of one-time feeding, laser cutting of the front and rear facades of the profile, laser marking, drilling and milling of slots on the upper, lower, left and right sides of the profile end face, and sawing of the profile end face at 45 degrees, 90 degrees and 145 degrees can be completed; after the sawing is completed, the discharging robot is taken out and sent to the discharging rack; through this solution, integrated processing of multiple processes for profile processing is realized, multiple processing forms of one-time feeding is realized, intelligent processing is realized, the quality of profile processing is improved, the efficiency of profile processing is improved, and the labor intensity of the operator is reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0020] Figure 1 A schematic diagram of the structure of a main unit of a laser drilling, milling and sawing processing center provided by the utility model;

[0021] Figure 2 A schematic diagram of the structure of a drilling and milling component in a main unit of a laser drilling, milling and sawing processing center provided by the utility model;

[0022] Figure 3 This is a schematic diagram of the structure of the laser component part in the main unit of a laser drilling, milling and sawing processing center provided by the utility model;

[0023] Figure 4 The utility model provides a schematic diagram of the structure of a sawing component in a host device of a laser drilling, milling and sawing processing center. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] The utility model aims to provide a host device of a laser drilling, milling and sawing processing center to solve the problems existing in the prior art.

[0026] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0027] Embodiment 1:

[0028] This embodiment provides a host device of a laser drilling, milling and sawing processing center, such as Figure 1-4 As shown, it includes a main machine frame 1, on the top of which a sawing assembly 5 and a drilling and milling assembly 6 are fixed respectively through a sawing base 2 and a laser drilling and milling base 3, a laser assembly 7 is provided on the drilling and milling assembly 6, an inlet pressing bracket 4 is provided on the outer side of the drilling and milling assembly 6, and a discharge robot assembly 8 is provided on the outer side of the sawing assembly 5.

[0029] Specifically, the main frame 1, the sawing base 2 and the laser drilling and milling base 3 all adopt an integrated casting structure. The casting has good toughness, can buffer impact and vibration, reduce equipment vibration and noise, and the casting can manufacture an inner cavity structure that meets the requirements, which can reduce weight while meeting usage requirements.

[0030] Furthermore, the inlet pressing bracket 4 is made of welded steel pipes, and a fifth material leaning and pressing mechanism 515 is provided on the inlet pressing bracket. The welded parts allow the fifth material leaning and pressing mechanism 515 to be set in a narrow space. The fifth material leaning and pressing mechanism 515 can achieve the functions of rear leaning, horizontal supporting, upper pressing and front pressing. The fifth material leaning and pressing mechanism 515 is located in the feeding direction, and is the first device for the profile to enter the main machine, ensuring that the profile accurately enters the main machine device and is leaned against and pressed.

[0031] Furthermore, the drilling and milling assembly 6 includes a front drilling and milling mechanism 61, a rear drilling and milling mechanism 62, an upper drilling and milling mechanism 63, a lower drilling and milling mechanism 64 and a drilling and milling Y-axis slide 66. The drilling and milling Y-axis slide 66 is driven by the drilling and milling Y-axis driving mechanism 65, and can complete drilling and milling around the end face of the profile, namely, up, down, left and right. The upper and lower drilling and milling mechanisms can drill and mill vertically, and the front and rear drilling and milling mechanisms can drill and mill horizontally. The front drilling and milling mechanism 61 can also be rotated to a horizontal plane at an angle of 30 degrees for drilling and milling, so as to complete the drilling and milling of special slots such as internal drainage grooves.

[0032] Furthermore, the laser assembly 7 includes a front laser mechanism 71, a rear laser mechanism 72 and a laser Z-axis slide 73. The laser Z-axis slide 73 is driven by a laser Z-axis driving mechanism 74, and can perform laser cutting or laser marking on both the front and rear sides of the profile end face, and automatically adjust the laser machine frequency to change the laser cutting state or marking state according to the profile process.

[0033] Furthermore, the laser drilling and milling base 3 is provided with a fourth material leaning and pressing mechanism 514, which is located between the laser component 7 and the drilling and milling component 6 to meet the functions of horizontal material leaning, rear material leaning, upper material pressing and front material pressing during drilling, milling and laser processing.

[0034] Furthermore, the sawing assembly 5 includes a Z-axis stand 501, the Z-axis stand 501 is provided with a Z-axis linear guide 504, the Z-axis slide 502 is connected to the Z-axis stand 501 via the Z-axis linear guide 504, and is driven by a Z-axis drive mechanism 503, the Z-axis slide 502 is provided with a rotating R-axis drive mechanism 505, the rotating R-axis drive mechanism 505 is provided with a rotating R-axis rotating seat 506, the rotating R-axis rotating seat 506 is provided with a rotating R-axis spindle sawing motor 507, the rotating R-axis spindle sawing motor 507 is provided with a saw blade 508, and the rotating R-axis drive mechanism 505 can drive the saw blade 508 to complete sawing at positions of 45 degrees, 90 degrees, and 135 degrees.

[0035] Furthermore, the sawing base 2 is provided with a first material leaning and pressing mechanism 509, a second material leaning and pressing mechanism 510, a first front pressing mechanism 511, and a second front pressing mechanism 512. The first material leaning and pressing mechanism 509 and the second material leaning and pressing mechanism 510 can both meet the functions of horizontal leaning, rear leaning, and upper pressing of the profile, and the first front pressing mechanism 511 and the second front pressing mechanism 512 can both meet the function of front pressing of the profile.

[0036] Furthermore, the sawing base 2 is provided with a third material leaning and pressing mechanism 513, which is located between the sawing component 5 and the drilling and milling component 6 to meet the functions of horizontal leaning, rear leaning, upper pressing and front pressing of the profile during drilling and milling.

[0037] Furthermore, the discharging robot assembly 8 includes a discharging robot mobile phone frame 801, the discharging robot mobile phone frame 801 is connected to the main machine frame 1, the discharging robot mobile phone frame 801 is provided with a discharging robot linear guide rail 803, the discharging robot slide 804 is connected to the discharging robot mobile phone frame 801 through the discharging robot linear guide rail 803, the discharging robot mobile phone frame 801 is provided with a discharging robot driving mechanism 802, the discharging robot driving mechanism 802 drives the discharging robot slide 804 to move left and right, and the discharging robot slide 804 is provided with a discharging robot rear clamping plate seat 806 at the rear side. The front clamping plate seat 806 of the discharging robot is provided with a rear clamping plate 805 of the discharging robot, and the rear clamping plate seat 806 of the discharging robot is provided with a clamping cylinder 809 of the discharging robot. The piston rod of the clamping cylinder 809 of the discharging robot is connected with the front clamping plate seat 808 of the discharging robot, and the front clamping plate seat 808 of the discharging robot is provided with a front clamping plate 807 of the discharging robot. The clamping cylinder 809 of the discharging robot can complete the clamping of the discharging profile through the cylinder action. The front clamping plate 807 of the discharging robot and the rear clamping plate 805 of the discharging robot both extend long arms, so that the cut profile can be taken out of the sawing mechanism.

[0038] The utility model provides a main unit of a laser drilling, milling and sawing processing center, and its working principle is: the profile is fed once by a feeding robot, and passes through a laser component, a drilling and milling component, and a sawing component in sequence, so as to complete laser cutting of the front and rear facades of the profile, laser marking, drilling and milling of slots on the upper, lower, left and right sides of the profile end face, 30-degree drilling and milling of the front facade, and sawing of the profile end face at 45, 90 and 145 degrees. After the sawing is completed, the discharging robot component is taken out and sent to the discharging rack, and the profile is positioned and prepared through multiple sets of material leaning and pressing mechanisms, and moves forward stably and reliably to complete the composite processing.

[0039] The utility model uses specific examples to illustrate the principle and implementation of the utility model. The above examples are only used to help understand the method and core idea of ​​the utility model. At the same time, for those skilled in the art, according to the idea of ​​the utility model, there will be changes in the specific implementation and application scope. In summary, the content of this specification should not be understood as limiting the utility model.

Claims

1. A main unit of a laser drilling, milling and sawing processing center, characterized in that: It comprises a main frame, on the top of which a sawing assembly and a drilling and milling assembly are fixed respectively through a sawing base and a laser drilling and milling base, a laser assembly is arranged on the drilling and milling assembly, an inlet pressing bracket is arranged on the outer side of the drilling and milling assembly, and a discharging robot assembly is arranged on the outer side of the sawing assembly.

2. The host device of the laser drilling, milling and sawing processing center according to claim 1, characterized in that: The main machine frame, the sawing base and the laser drilling and milling base all adopt an integrated casting structure.

3. The host device of the laser drilling, milling and sawing processing center according to claim 1 is characterized in that: The inlet material pressing support is formed by welding steel pipes, and a fifth material supporting and pressing mechanism is arranged on the inlet material pressing support.

4. The host device of the laser drilling, milling and sawing processing center according to claim 1, characterized in that: The drilling and milling assembly comprises a front drilling and milling mechanism, a rear drilling and milling mechanism, an upper drilling and milling mechanism, a lower drilling and milling mechanism and a drilling and milling Y-axis slide plate, and the drilling and milling Y-axis slide plate is driven by a drilling and milling Y-axis driving mechanism.

5. The host device of the laser drilling, milling and sawing processing center according to claim 1, characterized in that: The laser assembly comprises a front laser mechanism, a rear laser mechanism and a laser Z-axis slide plate, and the laser Z-axis slide plate is driven by a laser Z-axis driving mechanism.

6. The host device of the laser drilling, milling and sawing processing center according to claim 1, characterized in that: The laser drilling and milling base is provided with a fourth material leaning and pressing mechanism, and the fourth material leaning and pressing mechanism is located between the laser component and the drilling and milling component.

7. The host device of the laser drilling, milling and sawing processing center according to claim 1, characterized in that: The sawing assembly includes a Z-axis stand, which is provided with a Z-axis linear guide, the Z-axis slide is connected to the Z-axis stand via the Z-axis linear guide, and is driven by a Z-axis drive mechanism, the Z-axis slide is provided with a rotating R-axis drive mechanism, the rotating R-axis drive mechanism is provided with a rotating R-axis rotating seat, the rotating R-axis rotating seat is provided with a rotating R-axis spindle sawing motor, and the rotating R-axis spindle sawing motor is provided with a saw blade.

8. The host device of the laser drilling, milling and sawing processing center according to claim 7, characterized in that: The sawing base is provided with a first material leaning and pressing mechanism, a second material leaning and pressing mechanism, a first front pressing mechanism, and a second front pressing mechanism.

9. The host device of the laser drilling, milling and sawing processing center according to claim 1, characterized in that: The sawing base is provided with a third material leaning and pressing mechanism, and the third material leaning and pressing mechanism is located between the sawing assembly and the drilling and milling assembly.

10. The host device of the laser drilling, milling and sawing processing center according to claim 1, characterized in that: The discharging robot assembly includes a discharging robot mobile phone frame, which is connected to the main machine frame, and the discharging robot mobile phone frame is provided with a discharging robot linear guide rail, and the discharging robot slide is connected to the discharging robot mobile phone frame through the discharging robot linear guide rail, and the discharging robot mobile phone frame is provided with a discharging robot driving mechanism, and the discharging robot driving mechanism drives the discharging robot slide to move left and right, and a discharging robot rear splint seat is provided at the rear side of the discharging robot slide, and the discharging robot rear splint seat is provided with a discharging robot rear splint, and a discharging robot clamping cylinder is provided on the discharging robot rear splint seat, and the piston rod of the discharging robot clamping cylinder is connected to the discharging robot front splint seat, and the discharging robot front splint seat is provided with a discharging robot front splint.

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