Burr removing equipment for paper-wrapped electromagnetic wire blank
By introducing adhesion structures and grinding structures into the electromagnetic wire deburring equipment, the problem of fine burrs and dust residues on the surface of the electromagnetic wire is solved, and more efficient deburring and grinding effects are achieved, and the quality of the electromagnetic wire is improved.
Patent Information
- Application Number
- CN202420718630.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-09
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-04-09
AI Technical Summary
After removing the electromagnetic wire burrs, fine burrs and dust are still adsorbed on the surface of the electromagnetic wire, affecting the subsequent use effect.
A paper-pack electromagnetic wire bladder removal device is designed, including an adhesion structure and a grinding structure. The adhesion structure removes fine burrs and dust through arc-shaped movable plates and dust stickers. The grinding structure achieves uniform grinding of the surface of the electromagnetic wire through multiple grinding sheets and gear transmission.
It effectively removes fine burrs and dust on the surface of the electromagnetic wire, improves the use effect of the electromagnetic wire, and facilitates the operation and maintenance of electromagnetic wires of different thicknesses.
Smart Images

Figure CN222755065U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electromagnetic wire deburring, in particular to a device for removing burrs from paper-wrapped electromagnetic wire embryos. Background Art
[0002] Electromagnetic wire, also known as winding wire, is an insulated wire used to manufacture coils or windings in electrical products. During the production and processing of electromagnetic wire, a large number of burrs will be generated on its surface. In order to improve the subsequent use effect of the electromagnetic wire, deburring equipment is required to deburr the electromagnetic wire. At present, deburring equipment usually uses grinding discs to grind and remove burrs on the electromagnetic wire, but the grinding efficiency is not high and the grinding range is not comprehensive.
[0003] The utility model patent with patent application number CN202322132619.5 discloses a burr removal device for paper-wrapped electromagnetic wire embryos, including: a workbench, a motor 1 is arranged at the upper end of the workbench, a driving gear is arranged at the output end of the motor 1, a motor 2 is arranged at the front end of the driving gear, and a reel is arranged at the output end of the motor 2. The advantage of this structure is that the wire embryo can be polished all around, and the position of the grinding wheel can be adjusted according to the thickness of the wire embryo, so that the grinding wheel is closer to the surface of the wire embryo, the grinding is more thorough and smooth, and the product is prevented from being unqualified due to uneven grinding.
[0004] However, when this structure is actually used, the electromagnetic wire is directly wound up after being polished and deburred. After the electromagnetic wire is deburred by the polishing sheet, fine burrs and dust are adsorbed on the surface of the electromagnetic wire, affecting the subsequent use of the electromagnetic wire. In view of this, the utility model proposes a burr removal device for paper-wrapped electromagnetic wire blanks. Utility Model Content
[0005] The utility model provides a burr removal device for a paper-wrapped electromagnetic wire blank, so as to solve the technical problems existing in the prior art.
[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a burr removal device for paper-wrapped electromagnetic wire embryos, comprising a bottom plate, two first support seats are arranged on the top of the bottom plate, a wire-releasing roller is rotatably arranged between the two first support seats, two second support seats are arranged on the top of the bottom plate and on one side away from the two first support seats, a wire-receiving roller is rotatably arranged between the two second support seats, and a first motor is arranged at one end of the wire-receiving roller, a first mounting seat is arranged on one side of the first support seat, and a second mounting seat is arranged on one side of the first mounting seat
[0007] In order to be able to remove the tiny burrs and dust adhered to the electromagnetic wire, preferably, the surface of the second mounting seat is provided with an adhesion structure, and the adhesion structure includes a mounting plate, and the mounting plate is fixedly mounted on the side wall of the second mounting seat, and the surfaces of the second mounting seat and the mounting plate are penetrated with circular holes for the electromagnetic wire to pass through, and two arc-shaped support plates are fixedly mounted on the outer wall of the mounting plate, and the two arc-shaped support plates are symmetrically arranged; the interiors of the two arc-shaped support plates are provided with arc-shaped movable plates, the interiors of the arc-shaped movable plates are provided with arc-shaped clamping plates, and the inner walls of the arc-shaped clamping plates are detachably provided with sticky stickers, and a number of springs are provided between the arc-shaped movable plates and the arc-shaped clamping plates, and an electric push rod is provided on the top of the arc-shaped support plate, and the output end of the electric push rod is fixedly connected to the arc-shaped movable plate; Velcro is provided at the connection between the sticky sticker and the arc-shaped clamping plate, and they are detachably connected by Velcro.
[0008] In order to achieve a uniform deburring effect on the electromagnetic wire, preferably, a grinding structure is provided on the surface of the first mounting seat, and the grinding structure includes a circular tube fixedly mounted on the first mounting seat, a sleeve is rotatably provided on the circular tube, a disc is fixedly mounted on the sleeve, a first gear is fixedly provided on the outside of the sleeve at one side of the disc, a second gear is meshed with the top of the first gear, a second motor is provided on the outer wall of the first mounting seat, a shaft is provided at the output end of the second motor, and one end of the shaft is connected to the second gear; a plurality of L-shaped rods are fixedly mounted on the disc, the plurality of L-shaped rods are hollow, and extension rods are slidably provided inside the plurality of L-shaped rods, and a grinding sheet is provided inside the extension rod; a movable block is provided inside the L-shaped rod at one end of the extension rod, a screw is provided at the top of the movable block, and an adjustment block is provided at the top of the screw; a bolt is provided between the extension rod and the grinding sheet, and they are detachably connected by the bolt.
[0009] The utility model has the following advantages:
[0010] 1. By setting the adhesion structure, one end of the electromagnetic wire passes through the second mounting seat and the circular hole on the mounting plate and is located between the two sticky stickers. The two electric push rods drive the corresponding arc-shaped movable plates to approach each other, so that the sticky stickers at the two arc-shaped clamping plates are on the surface of the electromagnetic wire after deburring. Then, during the winding process of the electromagnetic wire, the sticky sticker can be attached to the surface of the electromagnetic wire to adhere the adsorbed fine burrs and dust, thereby avoiding the fine burrs and dust on the electromagnetic wire from affecting subsequent use. Moreover, the spring between the arc-shaped movable plate and the arc-shaped clamping plate can ensure that the sticky sticker is better attached to the surface of the electromagnetic wire, and at the same time, it is convenient to adhere electromagnetic wires of different thicknesses. The sticky sticker can be disassembled through the Velcro and the arc-shaped clamping plate, which is convenient for operators to replace the sticky sticker;
[0011] 2. By setting up a grinding structure, one end of the electromagnetic wire passes through the round tube and extends between multiple grinding sheets. The screw rotates to make the movable block drive the extension rod to extend from the inside of the L-shaped rod, and the grinding sheets at the multiple extension rods are respectively attached to the outside of the electromagnetic wire, and it is convenient to grind electromagnetic wires of different thicknesses. The second motor drives the shaft rod and rotates the second gear. The second gear drives the first gear to rotate, so that the sleeve rotates on the round tube and drives the disc to rotate. The disc drives multiple L-shaped rods to rotate and drives multiple grinding sheets to rotate. The electromagnetic wire can be evenly ground all around. The grinding sheet can be connected to the extension rod by bolts, which is convenient for operators to replace the grinding sheet. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.
[0013] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with the technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantial technical significance. Any structural modification, change in proportion or adjustment of size shall still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 It is a three-dimensional schematic diagram of the grinding structure of the utility model;
[0016] Figure 3 This is a schematic diagram of the connection structure between the extension rod and the L-shaped rod of the utility model;
[0017] Figure 4 This is a schematic diagram of the connection structure between the movable block and the extension rod of the utility model;
[0018] Figure 5 It is a three-dimensional schematic diagram of the adhesion structure of the utility model;
[0019] Figure 6 The utility model is a schematic diagram of the connection structure of the arc-shaped clamping plate and the arc-shaped movable plate.
[0020] In the figure: 1. bottom plate; 2. first support seat; 3. pay-off roller; 4. second support seat; 5. take-up roller; 6. first motor; 7. first mounting seat; 8. second mounting seat; 9. mounting plate; 10. round hole; 11. arc-shaped support plate; 12. arc-shaped movable plate; 13. arc-shaped clamping plate; 14. sticky sticker; 15. spring; 16. electric push rod; 17. round tube; 18. sleeve; 19. disc; 20. first gear; 21. second gear; 22. second motor; 23. shaft; 24. L-shaped rod; 25. extension rod; 26. grinding disc; 27. movable block; 28. screw; 29. bolt. DETAILED DESCRIPTION
[0021] The following is a specific embodiment of the present invention. People familiar with the technology can easily understand the other advantages and functions of the present invention from the contents disclosed in this specification. Obviously, the described embodiment is a part of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] As attached Figure 1-6 A burr removal device for paper-wrapped electromagnetic wire blanks is shown, comprising a base plate 1, two first support seats 2 are arranged on the top of the base plate 1, a wire-releasing roller 3 is rotatably arranged between the two first support seats 2, two second support seats 4 are arranged on the top of the base plate 1 and on the side away from the two first support seats 2, a wire-receiving roller 5 is rotatably arranged between the two second support seats 4, a first motor 6 is arranged at one end of the wire-receiving roller 5, a first mounting seat 7 is arranged on one side of the first support seat 2, and a second mounting seat 8 is arranged on one side of the first mounting seat 7.
[0023] Specifically, in this structure, first, the pay-off roller 3 is equipped with an electromagnetic wire in a reeled state, and the take-up roller 5 can be used to reel in the electromagnetic wire after deburring. The take-up roller 5 can be driven to rotate by the first motor 6 to complete the pay-off and take-up operations of the electromagnetic wire.
[0024] In a specific embodiment, as shown in the attached Figure 1 , 5As shown in Figures 6 and 7, an adhesive structure is provided on the surface of the second mounting seat 8, and the adhesive structure includes a mounting plate 9, which is fixedly mounted on the side wall of the second mounting seat 8, and the surfaces of the second mounting seat 8 and the mounting plate 9 are penetrated with round holes 10 for the electromagnetic wire to pass through, and two arc-shaped support plates 11 are fixedly mounted on the outer wall of the mounting plate 9, and the two arc-shaped support plates 11 are symmetrically arranged; an arc-shaped movable plate 12 is provided inside the two arc-shaped support plates 11, and an arc-shaped clamping plate 13 is provided inside the arc-shaped movable plate 12, and a sticky sticker 14 is detachably installed on the inner wall of the arc-shaped clamping plate 13, and a plurality of springs 15 are provided between the arc-shaped movable plate 12 and the arc-shaped clamping plate 13, and an electric push rod 16 is provided on the top of the arc-shaped support plate 11, and the output end of the electric push rod 16 is fixedly connected to the arc-shaped movable plate 12; Velcro is provided at the connection between the sticky sticker 14 and the arc-shaped clamping plate 13, and the connection is detachable through the Velcro.
[0025] Specifically, in this structure, after the electromagnetic wire is deburred, fine burrs or dust will be adsorbed on the surface of the electromagnetic wire, affecting subsequent use. After the electromagnetic wire is deburred, one end of the electromagnetic wire passes through the second mounting seat 8 and the circular hole 10 on the mounting plate 9, and is between the two sticky dust stickers 14. At this time, the two electric push rods 16 drive the corresponding arc-shaped movable plates 12 to approach each other, so that the sticky dust stickers 14 at the two arc-shaped clamping plates 13 are on the surface of the electromagnetic wire after deburring. In the process of winding the electromagnetic wire, the sticky dust stickers 14 can be attached to the surface of the electromagnetic wire to adhere the adsorbed fine burrs and dust, thereby avoiding the fine burrs and dust on the electromagnetic wire from affecting subsequent use.
[0026] Moreover, when the sticky stickers 14 at the two arc-shaped clamping plates 13 are on the surface of the electromagnetic wire after deburring, the springs 15 between the arc-shaped movable plate 12 and the arc-shaped clamping plates 13 can ensure that the sticky stickers 14 are better attached to the surface of the electromagnetic wire, and can facilitate the adhesion operation of electromagnetic wires of different thicknesses;
[0027] The sticky sticker 14 can be removed by the Velcro and the arc-shaped clamping plate 13 , so that the operator can replace the sticky sticker 14 conveniently.
[0028] In a specific embodiment, as shown in the attached Figure 1 , 2As shown in Figures 3 and 4, a grinding structure is provided on the surface of the first mounting seat 7, and the grinding structure includes a round tube 17 fixedly mounted on the first mounting seat 7, a sleeve 18 is rotatably sleeved on the round tube 17, a disc 19 is fixedly mounted on the sleeve 18, a first gear 20 is fixedly provided on the outside of the sleeve 18 on one side of the disc 19, a second gear 21 is meshed with the top of the first gear 20, a second motor 22 is provided on the outer wall of the first mounting seat 7, a shaft 23 is provided at the output end of the second motor 22, and one end of the shaft 23 is connected to the first motor 22. The two gears 21 are connected; a plurality of L-shaped rods 24 are fixedly mounted on the disc 19, the plurality of L-shaped rods 24 are hollow, and extension rods 25 are slidably arranged inside the plurality of L-shaped rods 24, and a grinding sheet 26 is arranged inside the extension rod 25; a movable block 27 is arranged inside the L-shaped rod 24 at one end of the extension rod 25, a screw rod 28 is arranged at the top of the movable block 27, and an adjusting block is arranged at the top of the screw rod 28; a bolt 29 is arranged between the extension rod 25 and the grinding sheet 26, and the connection is detachable through the bolt 29.
[0029] Specifically, in this structure, the surface of the electromagnetic wire can be evenly polished and deburred. Specifically, one end of the electromagnetic wire can pass through the round tube 17 and extend between multiple polishing sheets 26. The screw 28 is driven to rotate by the adjusting block, and the movable block 27 drives the extension rod 25 to extend from the inside of the L-shaped rod 24. The polishing sheets 26 at the multiple extension rods 25 are respectively attached to the outside of the electromagnetic wire, and the electromagnetic wires of different thicknesses can be easily polished.
[0030] Next, the second motor 22 drives the shaft 23 to rotate and causes the second gear 21 to rotate, the second gear 21 drives the first gear 20 meshing therewith to rotate, the first gear 20 drives the sleeve 18 to rotate on the round tube 17, and drives the disc 19 to rotate through the sleeve 18, the disc 19 drives the multiple L-shaped rods 24 to rotate, and drives the multiple grinding discs 26 to rotate, so that when the grinding wire is being taken up, the grinding disc 26 can evenly grind the surface of the electromagnetic wire;
[0031] The grinding sheet 26 can be connected to the extension rod 25 via a bolt 29 , so that an operator can conveniently replace the grinding sheet 26 .
[0032] The use process of the utility model is as follows:
[0033] When deburring the wire embryo of the electromagnetic wire, first, the electromagnetic wire in a reeled state is installed on the pay-off roller 3, and the take-up roller 5 can be used to reel the electromagnetic wire after deburring. The take-up roller 5 can be driven to rotate by the first motor 6 to complete the pay-off and take-up operations of the electromagnetic wire;
[0034] One end of the electromagnetic wire to be deburred can pass through the round tube 17 and extend between the multiple grinding discs 26. The screw 28 is rotated to make the movable block 27 drive the extension rod 25 to extend from the inside of the L-shaped rod 24, and the grinding discs 26 at the multiple extension rods 25 are respectively attached to the outside of the electromagnetic wire. The second motor 22 drives the shaft 23 to rotate and makes the second gear 21 rotate. The second gear 21 drives the first gear 20 meshing with it to rotate. The first gear 20 drives the sleeve 18 to rotate on the round tube 17, and drives the disc 19 to rotate through the sleeve 18. The disc 19 drives the multiple L-shaped rods 24 to rotate, and drives the multiple grinding discs 26 to rotate. Then, when the grinding wire is being wound up, the grinding disc 26 can evenly grind the surface of the electromagnetic wire.
[0035] One end of the deburred electromagnetic wire can pass through the second mounting seat 8 and the circular hole 10 on the mounting plate 9 and be located between the two sticky dust stickers 14. At this time, the two electric push rods 16 drive the corresponding arc-shaped movable plates 12 to approach each other, so that the sticky dust stickers 14 at the two arc-shaped clamping plates 13 are located on the surface of the deburred electromagnetic wire. Then, during the winding process of the electromagnetic wire, the sticky dust stickers 14 can be attached to the surface of the electromagnetic wire to adhere the adsorbed fine burrs and dust, thereby preventing the fine burrs and dust on the electromagnetic wire from affecting subsequent use;
[0036] When the sticky stickers 14 at the two arc-shaped clamping plates 13 are on the surface of the deburred electromagnetic wire, the springs 15 between the arc-shaped movable plate 12 and the arc-shaped clamping plates 13 can ensure that the sticky stickers 14 are better attached to the surface of the electromagnetic wire, and can facilitate the adhesion operation of electromagnetic wires of different thicknesses;
[0037] In the utility model, the grinding sheet 26 is connected to the extension rod 25 by bolts 29, which is convenient for operators to replace the grinding sheet 26. The sticky sticker 14 can be disassembled by Velcro and the arc splint 13, which is convenient for operators to replace the sticky sticker 14.
[0038] Although the utility model has been described in detail above with general descriptions and specific embodiments, it is obvious to those skilled in the art that some modifications or improvements can be made to the utility model. Therefore, these modifications or improvements made without departing from the spirit of the utility model are within the scope of protection claimed by the utility model.
[0039] The terms such as "upper", "lower", "left", "right", "middle", etc. cited in this specification are only for the convenience of description and are not used to limit the scope of implementation of the present invention. Changes or adjustments to their relative relationships should be regarded as the scope of implementation of the present invention without substantially changing the technical content.
Claims
1. A paper-wrapped electromagnetic wire blank burr removal device, comprising a bottom plate (1), characterized in that: Two first support seats (2) are arranged on the top of the base plate (1), a pay-off roller (3) is rotatably arranged between the two first support seats (2), two second support seats (4) are arranged on the top of the base plate (1) and on a side away from the two first support seats (2), a take-up roller (5) is rotatably arranged between the two second support seats (4), and a first motor (6) is arranged at one end of the take-up roller (5), a first mounting seat (7) is arranged on one side of the first support seat (2), and a second mounting seat (8) is arranged on one side of the first mounting seat (7), a surface of the second mounting seat (8) is provided with an adhesion structure, and a surface of the first mounting seat (7) is provided with a grinding structure.
2. The burr removal device for paper-wrapped magnet wire blank according to claim 1, characterized in that: The adhesive structure comprises a mounting plate (9), wherein the mounting plate (9) is fixedly mounted on the side wall of the second mounting seat (8), and the surfaces of the second mounting seat (8) and the mounting plate (9) are both penetrated with a circular hole (10) for the electromagnetic wire to pass through, and two arc-shaped support plates (11) are fixedly mounted on the outer wall of the mounting plate (9), and the two arc-shaped support plates (11) are symmetrically arranged.
3. The burr removal device for paper-wrapped magnet wire blank according to claim 2, characterized in that: The two arc-shaped support plates (11) are each provided with an arc-shaped movable plate (12), the arc-shaped movable plate (12) is provided with an arc-shaped clamping plate (13), and a dust-sticking sticker (14) is detachably installed on the inner wall of the arc-shaped clamping plate (13), a plurality of springs (15) are provided between the arc-shaped movable plate (12) and the arc-shaped clamping plate (13), an electric push rod (16) is provided at the top of the arc-shaped support plate (11), and the output end of the electric push rod (16) is fixedly connected to the arc-shaped movable plate (12).
4. The burr removal device for paper-wrapped electromagnetic wire blank according to claim 3, characterized in that: The connection between the sticky sticker (14) and the arc-shaped clamping plate (13) is provided with Velcro, and the connection is detachable via the Velcro.
5. The burr removal device for paper-wrapped magnet wire blank according to claim 1, characterized in that: The grinding structure comprises a round tube (17) fixedly mounted on a first mounting seat (7); a sleeve (18) is rotatably sleeved on the round tube (17); a disc (19) is fixedly mounted on the sleeve (18); a first gear (20) is fixedly mounted on the outside of the sleeve (18) and located on one side of the disc (19); a second gear (21) is meshed at the top of the first gear (20); a second motor (22) is arranged on the outer wall of the first mounting seat (7); a shaft (23) is arranged at the output end of the second motor (22), and one end of the shaft (23) is connected to the second gear (21).
6. The burr removal device for paper-wrapped magnet wire blank according to claim 5, characterized in that: A plurality of L-shaped rods (24) are fixedly mounted on the disc (19); the plurality of L-shaped rods (24) are hollow, and extension rods (25) are slidably arranged inside the plurality of L-shaped rods (24); and a grinding sheet (26) is arranged inside the extension rods (25).
7. The burr removal device for paper-covered electromagnetic wire blank according to claim 6, characterized in that: A movable block (27) is arranged inside the L-shaped rod (24) at one end of the extension rod (25), a screw rod (28) is arranged at the top end of the movable block (27), and an adjustment block is arranged at the top end of the screw rod (28).
8. The burr removal device for paper-covered magnet wire blank according to claim 6, characterized in that: A bolt (29) is provided between the extension rod (25) and the grinding sheet (26), and the extension rod (25) and the grinding sheet (26) are detachably connected via the bolt (29).
Citation Information
Patent Citations
Burr removing equipment for paper-wrapped electromagnetic wire blank
CN220463255U