Bonding tool for double-sided packaging TR assembly

By designing a bonding tool for a double-sided package TR component including a load-bearing plate, limit groove, TR component fixture and heating assembly, the problem of cumbersome and inefficient bonding process of the double-sided package TR component is solved, and the effect of rapid fixing, automatic heating and anti-removal is achieved.

CN222755311UActive Publication Date: 2025-04-15SUZHOU LIZHEN MICROWAVE TECH CO LTD
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Patent Information

Application Number
CN202421431586.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-04-15
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

The bonding process of the double-sided packaged TR components is cumbersome and inefficient, especially when different fixtures need to be replaced and the height of the heating assembly is adjusted.

Method used

Design a bonding tool for a double-sided encapsulation of TR components, including a load-bearing plate, limit groove, TR component fixture and heating components. The fixture is equipped with a temperature sensor and a PLC controller for automatic heating; the limit slot and anti-stupid structure prevent the TR component from being installed and reversed.

Benefits of technology

Through this tooling, the TR component can be fastened to improve working efficiency; the automatic heating function ensures that the temperature is within the appropriate range and facilitates bonding; the anti-stupid structure prevents the TR component from being installed and reversed, improving operational reliability.

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Abstract

The utility model discloses a bonding tool of a double-sided packaging TR assembly, comprising a bearing plate, the top of the bearing plate is provided with two limiting grooves which are symmetrically arranged, and the interiors of the two limiting grooves are respectively and movably clamped with a first TR assembly clamp and a second TR assembly clamp. Temperature sensors are mounted in the first TR assembly clamp and the second TR assembly clamp; heating assemblies are mounted at the bottoms of inner cavities of the two limiting grooves; according to the utility model, the first TR assembly clamp and the second TR assembly clamp are arranged, the first TR assembly clamp can quickly clamp and fix the reverse side of one TR assembly, and the second TR assembly clamp can quickly clamp and fix the front side of the other TR assembly, so that the two TR assemblies can be quickly fixed, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of TR components, in particular to a bonding tool for double-sided packaging TR components. Background Art

[0002] The microwave transmitter and receiver (T / R Transmitter and Receiver, abbreviated as T / R) component is one of the most important components of the active phased array radar system. The volume, weight, electrical performance, etc. of the T / R component directly determine the various technical indicators of the active phased array radar signal reception and transmission. In the prior art, the packaging method of the active phased array radar T / R transceiver component generally adopts the MCM (multi-chip module) structural design and assembly method for system integration. That is, various active or passive devices are mounted or wire-bonded on the surface of the LTCC substrate to form a radio frequency transceiver system. This MCM packaging mode has promoted the miniaturization of the T / R component.

[0003] Traditional single-sided TR components have gradually developed into double-sided TR components. When bonding the double-sided TR components, single-sided bonding is required first, and then bonding on the other side. Before bonding, the TR components need to be fixed. Due to the different structures on the front and back sides of the double-sided TR components, the inner cavity depth of the TR component fixture is different. It is necessary to replace different fixtures and adjust the height of the heating component. The process is cumbersome and inefficient. In view of the above defects, it is necessary to design a bonding tool for double-sided TR components. Utility Model Content

[0004] The purpose of the utility model is to provide a bonding tool for double-sided packaging TR components to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a bonding tool for double-sided packaging TR components, including a carrier plate, the top of the carrier plate is provided with two symmetrically arranged limiting grooves, the interiors of the two limiting grooves are respectively movably connected with a first TR component fixture and a second TR component fixture, temperature sensors are installed inside the first TR component fixture and the second TR component fixture, and a heating component is installed at the bottom of the inner cavity of the two limiting grooves.

[0006] Preferably, circular openings communicating with the limiting groove are formed on the four corners of the limiting groove, and a receiving groove is formed on the bottom wall of the limiting groove.

[0007] Preferably, the first TR component fixture includes a first fixture base plate, both ends of the first fixture base plate are equipped with first clamping components, the middle of the first fixture base plate is provided with a first placement groove, one side arm of the first placement groove is provided with two first limiting grooves spaced apart, a waist-shaped hole is provided at the bottom of the first placement groove, and a first limiting column is installed on the first fixture base plate, and two first limiting columns are provided.

[0008] Preferably, the second TR component fixture includes a second fixture base plate, and second clamping components are installed at both ends of the second fixture base plate. The second clamping component has the same structure as the first clamping component. The second clamping component includes a clamping block, a spring and a screw. The clamping block includes a pressure block and a pillar. One end of the pressure block is installed on the pillar, and the pressure block and the pillar are an integrated structure.

[0009] Preferably, the clamping block is provided with a step hole passing through the upper and lower end surfaces, a screw is arranged inside the step hole, the screw passes through the step hole and is screwed to the second clamp bottom plate, a spring is sleeved on the screw, one end of the spring is fixedly connected to the screw head, and the other end of the spring is fixedly connected to the step hole of the clamping block.

[0010] Preferably, a second placement groove is provided in the middle of the second clamp bottom plate, three second limiting grooves arranged at intervals are provided on one side wall of the second placement groove, a T-shaped groove and two third limiting grooves are provided on the other side wall of the second placement groove, the T-shaped groove is located between the two third limiting grooves, a second limiting column is provided in the T-shaped groove, and two square grooves arranged at intervals are provided at the bottom of the second placement groove.

[0011] Preferably, the heating assembly includes a heating block, which is installed in a receiving groove. A heating tube is arranged inside the heating block. The heating tube is arranged in an S-shape and is electrically connected to a PLC controller, and the PLC controller is electrically connected to a temperature sensor.

[0012] Compared with the prior art, the technical solution provided by the utility model has at least the following technical effects or advantages:

[0013] 1. By providing a first TR component fixture and a second TR component fixture, the first TR component fixture can quickly clamp and fix the back side of a TR component, and the second TR component fixture can quickly clamp and fix the front side of another TR component, so that the two TR components can be quickly fixed, thereby improving work efficiency;

[0014] 2. By setting a heating block, a temperature sensor and a PLC controller, the first TR component fixture or the second TR component fixture can be automatically heated when the temperature is low, so that the temperature inside the first TR component fixture or the second TR component fixture is controlled within a range suitable for TR component bonding work, which is convenient for TR component bonding;

[0015] 3. Through the fool-proof setting of the first limiting groove, the waist-shaped hole and the first limiting column, once the TR component is placed in the wrong direction during the placement process, the TR component cannot be engaged with the first limiting groove, the waist-shaped hole and the first limiting column, so that the TR component will not be installed upside down. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the structure of the load-bearing plate in the utility model;

[0019] Figure 3 This is a schematic diagram of the first TR component fixture structure in the utility model;

[0020] Figure 4 It is a schematic diagram of the second TR component fixture structure in the utility model.

[0021] In the attached figure:

[0022] 1. Load-bearing plate; 2. Limiting groove; 21. Circular opening; 22. Accommodating groove; 3. First TR component fixture; 31. First fixture bottom plate; 32. First clamping component; 33. First placement groove; 34. First limiting groove; 35. Waist-shaped hole; 36. First limiting column; 4. Second TR component fixture; 41. Second fixture bottom plate; 42. Second clamping component; 421. Clamping block; 4211. Pressing block; 4212. Pillar; 4213. Step hole; 422. Spring; 423. Screw; 43. Second placement groove; 44. Second limiting groove; 45. T-shaped groove; 46. Third limiting groove; 47. Second limiting column; 48. Square groove; 5. Heating component; 51. Heating block; 6. TR component. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-4As shown, the utility model provides a technical solution: a bonding tool for double-sided packaging TR components, including a carrier plate 1, with two symmetrically arranged limiting grooves 2 on the top of the carrier plate 1, a first TR component fixture 3 and a second TR component fixture 4 are movably connected inside the two limiting grooves 2, temperature sensors are installed inside the first TR component fixture 3 and the second TR component fixture 4, and a heating component 5 is installed at the bottom of the inner cavity of the two limiting grooves 2.

[0025] In this embodiment, the four corners of the limiting groove 2 are provided with circular openings 21 connected to the limiting groove 2, and the bottom wall of the limiting groove 2 is provided with a receiving groove 22. The circular openings 21 facilitate the taking and placing of the first TR assembly fixture 3 or the second TR assembly fixture 4.

[0026] The first TR component fixture 3 in this embodiment includes a first fixture base plate 31, both ends of the first fixture base plate 31 are equipped with first clamping components 32, the middle of the first fixture base plate 31 is provided with a first placement groove 33, one side arm of the first placement groove 33 is provided with two first limiting grooves 34 arranged at intervals, the bottom of the first placement groove 33 is provided with a waist-shaped hole 35, and a first limiting column 36 is installed on the first fixture base plate 31. Two first limiting columns 36 are provided, and the two first limiting columns 36 are located on both sides of the first placement groove 33.

[0027] The second TR component fixture 4 in this embodiment includes a second fixture base plate 41, and second clamping components 42 are installed at both ends of the second fixture base plate 41. The second clamping component 42 has the same structure as the first clamping component 32. The second clamping component 42 includes a clamping block 421, a spring 422 and a screw 423. The clamping block 421 includes a pressure block 4211 and a pillar 4212. One end of the pressure block 4211 is installed on the pillar 4212. The pressure block 4211 and the pillar 4212 are an integrated structure. The clamping block 421 is provided with a step hole 4213 that passes through the upper and lower end surfaces. The step hole 4213 is provided with a screw 423. The screw 423 passes through the step hole 4213 and is screwed to the second fixture base plate 41. A spring 422 is mounted on the screw 423. One end of the spring 422 is fixedly connected to the head of the screw 423, and the other end of the spring 422 is fixedly connected to the step hole 4213 of the clamping block 421.

[0028] A second placement slot 43 is provided in the middle of the second clamp bottom plate 41 in this embodiment, three second limiting slots 44 are provided on one side wall of the second placement slot 43, a T-shaped slot 45 and two third limiting slots 46 are provided on the other side wall of the second placement slot 43, the T-shaped slot 45 is located between the two third limiting slots 46, a second limiting column 47 is provided in the T-shaped slot 45, and two square slots 48 are provided at intervals at the bottom of the second placement slot 43.

[0029] The heating assembly 5 in this embodiment includes a heating block 51, which is installed in the accommodating groove 22. A heating tube is arranged inside the heating block 51. The heating tube is arranged in an S shape and is bent in the heating block 51. The S-shaped arrangement of the heating tube can ensure uniform heating of the heating block. The heating tube is electrically connected to the PLC controller, and the PLC controller is electrically connected to the temperature sensor. The temperature sensor will continuously monitor the temperature inside the first TR component fixture 3 and the second TR component fixture 4, and transmit the signal to the PLC controller. When the temperature inside the first TR component fixture 3 or the second TR component fixture 4 is lower than the preset range, the PLC controller will control the heating tube to start working, heat the first TR component fixture 3 or the second TR component fixture 4, so that the temperature of the first TR component fixture 3 or the second TR component fixture 4 increases. When the temperature sensor detects that the temperature inside the first TR component fixture 3 or the second TR component fixture 4 is higher than the preset range, the PLC controller will control the heating tube to stop working to prevent the TR component on the first TR component fixture 3 or the second TR component fixture 4 from being damaged by excessive temperature, so that the temperature inside the first TR component fixture 3 or the second TR component fixture 4 can be controlled within a range suitable for TR component bonding work, thereby facilitating TR component bonding. By setting up the heating block 51, the temperature sensor and the PLC controller, the first TR component fixture 3 or the second TR component fixture 4 can be automatically heated when the temperature is low, so that the temperature inside the first TR component fixture 3 or the second TR component fixture 4 is controlled within a range suitable for the bonding work of the TR component 6, thereby facilitating the bonding of the TR component 6.

[0030] The working principle of this utility model:

[0031] Put the first TR component fixture 3 and the second TR component fixture 4 into the two limiting grooves 2 respectively, so that the first TR component fixture 3 and the second TR component fixture 4 are respectively stuck in the two limiting grooves 2, and place the front side of a TR component 6 in the second placement groove 43. Through the fool-proof setting of the second limiting groove 44, the T-shaped groove 45, the third limiting groove 46, the second limiting column 47 and the square groove 48, once the TR component 6 is placed in the wrong direction during the placement process, the TR component 6 cannot be engaged with the second limiting groove 44, the T-shaped groove 45, the third limiting groove 46, the second limiting column 47 and the square groove 48, so that the TR component 6 will not be installed upside down, and then pull the clamping block 421 to move upward, so that the clamping block 421 compresses the spring 422, and finally rotate the clamping block 421 so that the pressure block 4211 on the clamping block 421 rotates to the TR component 6 in the second placement groove 43. At this time, the staff releases the clamping block 421, and under the action of the spring 422, the clamping block 421 is driven to The pressing block 4211 of 1 moves downward, so that the pressing block 4211 contacts the TR component 6 and presses the TR component 6, and the reverse side of another TR component 6 is placed in the first placement groove 33. Through the foolproof arrangement of the first limiting groove 34, the waist-shaped hole 35 and the first limiting column 36, if the TR component 6 is placed in the wrong direction during the placement process, the TR component 6 cannot be engaged with the first limiting groove 34, the waist-shaped hole 35 and the first limiting column 36, so that the TR component 6 will not Install it upside down, then pull the clamping block 421 upward so that the clamping block 421 compresses the spring 422, and finally rotate the clamping block 421 so that the pressure block 4211 on the clamping block 421 rotates to the TR component 6 in the second placement groove 43. At this time, the staff releases the clamping block 421, and under the action of the spring 422, the pressure block 4211 of the clamping block 421 moves downward, so that the pressure block 4211 contacts the TR component 6 and presses the TR component 6, which can quickly fix the TR component 6.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A bonding tool for double-sided packaging TR components, characterized by: The invention comprises a bearing plate (1), wherein two symmetrically arranged limiting grooves (2) are provided on the top of the bearing plate (1), wherein a first TR component fixture (3) and a second TR component fixture (4) are respectively movably connected inside the two limiting grooves (2), wherein temperature sensors are installed inside the first TR component fixture (3) and the second TR component fixture (4), and a heating component (5) is installed at the bottom of the inner cavity of the two limiting grooves (2).

2. The bonding tool for double-sided packaging TR components according to claim 1, characterized in that: Circular openings (21) communicating with the limiting groove (2) are provided at the four corners of the limiting groove (2), and a receiving groove (22) is provided on the bottom wall of the limiting groove (2).

3. The bonding tool for double-sided packaging TR components according to claim 1, characterized in that: The first TR component fixture (3) comprises a first fixture bottom plate (31), both ends of which are provided with first clamping components (32), a first placement groove (33) is provided in the middle of the first fixture bottom plate (31), two first limiting grooves (34) are provided at intervals on one side arm of the first placement groove (33), a waist-shaped hole (35) is provided at the bottom of the first placement groove (33), and a first limiting column (36) is provided on the first fixture bottom plate (31), and two first limiting columns (36) are provided.

4. The bonding tool for double-sided packaging TR components according to claim 1, characterized in that: The second TR component fixture (4) includes a second fixture base plate (41), and second clamping components (42) are installed at both ends of the second fixture base plate (41). The second clamping component (42) has the same structure as the first clamping component (32). The second clamping component (42) includes a clamping block (421), a spring (422) and a screw (423). The clamping block (421) includes a pressure block (4211) and a pillar (4212). One end of the pressure block (4211) is installed on the pillar (4212), and the pressure block (4211) and the pillar (4212) are an integrated structure.

5. The bonding tool for double-sided packaging TR components according to claim 4, characterized in that: The clamping block (421) is provided with a stepped hole (4213) penetrating the upper and lower end surfaces, a screw rod (423) is arranged inside the stepped hole (4213), the screw rod (423) passes through the stepped hole (4213) and is screwed to the second clamp bottom plate (41), a spring (422) is sleeved on the screw rod (423), one end of the spring (422) is fixedly connected to the head of the screw rod (423), and the other end of the spring (422) is fixedly connected to the stepped hole (4213) of the clamping block (421).

6. The bonding tool for double-sided packaging TR components according to claim 5, characterized in that: A second placement groove (43) is provided in the middle of the second clamp bottom plate (41); three second limiting grooves (44) are provided at intervals on one side wall of the second placement groove (43); a T-shaped groove (45) and two third limiting grooves (46) are provided on the other side wall of the second placement groove (43); the T-shaped groove (45) is located between the two third limiting grooves (46); a second limiting column (47) is provided in the T-shaped groove (45); and two square grooves (48) are provided at intervals on the bottom of the second placement groove (43).

7. The bonding tool for double-sided packaging TR components according to claim 1, characterized in that: The heating assembly (5) comprises a heating block (51), the heating block (51) is installed in the receiving groove (22), a heating tube is arranged inside the heating block (51), the heating tube is arranged in an S-shaped winding inside the heating block (51), the heating tube is electrically connected to the PLC controller, and the PLC controller is electrically connected to the temperature sensor.