Cotton quilt cutting machine

By using a combination of electric conveyor belt, guide roller, positioning assembly and driving mechanism in the quilt cutting machine, the problem of lint hanging on the saw blade and wound on the rotating shaft during the cutting process is solved, achieving better cutting effect and efficiency.

CN222755560UActive Publication Date: 2025-04-15HUNAN MINGSHANG COTTON CO LTD
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Patent Information

Application Number
CN202421474437.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-04-15
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

During the quilt cutting process, the lint is easily hung on the saw blade and wrapped around the shaft, resulting in reduced lint at the cutting area and difficulty in rotating the saw blade, affecting the cutting effect.

Method used

A quilt cutting machine is designed, which uses multiple sets of electric conveyor belts and guide rollers to convey and support the quilt, and press and fix the quilt through positioning components and driving mechanisms to ensure that the lint is not pulled away during the cutting process.

Benefits of technology

By pressing and fixing the quilt, the stability of the lint during cutting is ensured, the problem of lint wrapping is avoided, and the cutting efficiency and effect are improved.

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Abstract

The utility model relates to the technical field of cutting machines, in particular to a quilt cutting machine. In order to solve the problems that when a saw blade makes contact with a cotton quilt, cotton velvet can be hung on the saw blade, the cotton velvet is wound around a rotating shaft, consequently, the cotton velvet at the cutting position is reduced, meanwhile, the saw blade is difficult to rotate, and the cutting effect is affected, the following technical scheme is provided: the cotton quilt cutting machine comprises a rack and a plurality of groups of electric conveying belts which are mounted on the rack and are used for conveying the cotton quilt; a plurality of groups of guide rollers mounted on the rack are also arranged between the two groups of electric conveying belts; the positioning assembly is arranged between the two groups of electric conveying belts and is used for pressing and fixing the cotton quilt cutting position; the driving mechanism is arranged below the positioning assembly and is used for driving the positioning assembly to move to fix the cotton quilt; and the cutting mechanism is arranged on the rack and is used for cutting the cotton quilt. According to the cotton quilt cutting device, a cotton quilt can be pressed and fixed before being cut, it is guaranteed that cotton velvet in the cotton quilt is not pulled away in the cutting process, and therefore the cutting effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cutting machines, in particular to a quilt cutting machine. Background Art

[0002] The filling material of a quilt is usually cotton. This natural fiber material has good thermal insulation and air permeability, and can maintain a comfortable sleeping temperature. After the quilt is produced, it needs to be cut into the required size and shape. When cutting, a saw blade is generally used for cutting. When the high-speed rotating saw blade contacts the quilt, the lint will hang on the saw blade. As the saw blade rotates further, the lint in the cutting part will be entangled on the rotating shaft, resulting in a reduction of the lint in the cutting part, and at the same time making it difficult for the saw blade to rotate, affecting the cutting effect. In view of this, the utility model proposes a quilt cutting machine. Utility Model Content

[0003] The utility model aims to propose a quilt cutting machine to solve the problem in the background technology that when the saw blade contacts the quilt, the lint will be hung on the saw blade, and the lint will be entangled on the rotating shaft, resulting in a reduction of lint in the cutting part, and at the same time making it difficult for the saw blade to rotate, thus affecting the cutting effect.

[0004] The technical solution of the utility model is as follows: a quilt cutting machine comprises a frame and a plurality of groups of electric conveyor belts installed on the frame for conveying quilts, a plurality of groups of guide rollers installed on the frame are also arranged between two groups of the electric conveyor belts; a positioning component arranged between the two groups of the electric conveyor belts for pressing and fixing the cutting position of the quilt; a driving mechanism arranged below the positioning component for driving the positioning component to move and fix the quilt; a cutting mechanism installed on the frame for cutting the quilt.

[0005] Optionally, the positioning assembly includes a connecting plate, a bottom plate, a top plate, and a synchronization plate. The bottom plate is fixedly connected to the lower part of the side where two groups of connecting plates are away from each other, and the top plate is also fixedly connected to the upper part of the side where two groups of connecting plates are close to each other. Two groups of connecting plates are arranged between the bottom plate and the top plate, and two groups of synchronization plates are also fixedly connected between the two groups of top plates. The synchronization plates are arranged in a Y shape.

[0006] Optionally, the positioning assembly also includes a moving rod, a moving block, a limiting ring, and a spring. The moving rod is slidably connected to the connecting plate. The bottoms of the two groups of moving rods are fixedly connected with moving blocks. Each group of moving rods is fixedly connected with two groups of limiting rings. The two groups of limiting rings are respectively located on both sides of the connecting plate. A spring mounted on the outer ring of the connecting plate is also arranged between the upper group of limiting rings and the connecting plate.

[0007] Optionally, the driving mechanism includes a positioning seat, a synchronization rod, a first bevel gear, a first servo motor, and a second bevel gear. Two groups of positioning seats are installed on a frame. A synchronization rod is rotatably connected to the positioning seat, and the first bevel gear is fixedly connected to the synchronization rod. A first servo motor is also installed on the frame, and the output end of the first servo motor is fixedly connected to the second bevel gear, and the second bevel gear is meshed with the first bevel gear.

[0008] Optionally, the driving mechanism also includes a fixed sleeve, a rack, and a spur gear. Two groups of fixed sleeves are installed on the frame, and the two groups of fixed sleeves are respectively slidably connected with racks. The tops of the two groups of racks are respectively fixedly connected to the two groups of moving blocks. The outer ring of the synchronization rod is also sleeved with two groups of spur gears, and the two groups of spur gears are respectively meshed with the two groups of racks. The fixed sleeves and the spur gears are provided with clearance grooves at corresponding positions.

[0009] Optionally, the cutting mechanism includes a linear motor, a mounting frame, a guard, a saw blade, a rotating shaft, and a rotating sleeve. The frame is provided with a linear motor, and the moving end of the linear motor is fixedly connected to an L-shaped mounting frame on the side close to the positioning component. A guard is installed at one end of the mounting frame, a saw blade is provided in the guard, a rotating shaft is fixedly connected in the saw blade, at least two groups of rotating sleeves are rotatably connected to the rotating shaft, and the rotating sleeve is fixedly connected to the bottom of the linear motor.

[0010] Optionally, the cutting mechanism also includes a pulley, a second servo motor, and a transmission belt. The end of the rotating shaft away from the saw blade is fixedly connected to the pulley. The second servo motor is installed on the movable end of the linear motor. The output end of the second servo motor is also fixedly connected to the pulley. A transmission belt is connected between the two sets of pulleys.

[0011] Optionally, the position of the saw blade corresponds to the position of the synchronization plate.

[0012] Compared with the prior art, the utility model has the following beneficial technical effects:

[0013] The utility model uses the setting of the driving mechanism to drive the two sets of racks to move downward synchronously after the first servo motor is started, and at the same time drives the positioning assembly to move downward as a whole, so that the bottom plate and the top plate are pressed on the surface of the quilt, so that the lint at the cutting position of the quilt is pressed and fixed;

[0014] Further, through the setting of the cutting mechanism, after the second servo motor drives the saw blade to rotate, the linear motor drives the saw blade to pass through the quilt position to cut the quilt. At the same time, because the quilt is pressed tightly, the cutting is carried out smoothly, ensuring a good cutting effect.

[0015] In summary, the utility model can press and fix the quilt before cutting it, ensuring that the cotton wool in the quilt is not pulled out during cutting, thereby improving the cutting effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A structural schematic diagram of a quilt cutting machine is given;

[0017] Figure 2 It is a schematic diagram of the structure of the positioning component;

[0018] Figure 3 It is a structural diagram of the cutting mechanism.

[0019] Reference numerals:

[0020] 1. Electric conveyor belt; 11. Guide roller;

[0021] 2. Positioning assembly; 21. Connecting plate; 22. Bottom plate; 23. Top plate; 24. Synchronous plate; 25. Moving rod; 26. Moving block; 27. Limiting ring; 28. Spring;

[0022] 3. Driving mechanism; 31. Positioning seat; 32. Synchronous rod; 33. First bevel gear; 34. First servo motor; 35. Second bevel gear; 36. Fixed sleeve; 37. Rack; 38. Spur gear;

[0023] 4. Cutting mechanism; 41. Linear motor; 42. Mounting frame; 43. Protective cover; 44. Saw blade; 45. Rotating shaft; 46. Rotating sleeve; 47. Pulley; 48. Second servo motor; 49. Transmission belt. DETAILED DESCRIPTION

[0024] The technical solution of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all of the embodiments.

[0025] The components of the embodiments of the present invention generally described and shown in the drawings herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention.

[0026] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.

[0027] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0028] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0029] Example

[0030] like Figure 1 As shown, the utility model proposes a quilt cutting machine, including a frame and multiple groups of electric conveyor belts 1 installed on the frame for conveying quilts, and multiple groups of guide rollers 11 installed on the frame are also arranged between two groups of electric conveyor belts 1 to support the bottom of the quilt cutting position.

[0031] For details, please refer to Figure 2The above-mentioned cutting machine includes a positioning assembly 2 which is arranged between two groups of electric conveyor belts 1 to press and fix the cutting position of the quilt. The positioning assembly 2 includes a connecting plate 21, a bottom plate 22, a top plate 23, and a synchronous plate 24. The bottom plate 22 is fixedly connected to the lower side of the two groups of connecting plates 21 which are away from each other, and the top plate 23 is also fixedly connected to the upper side of the two groups of connecting plates 21 which are close to each other. Two groups of connecting plates 21 are arranged between the bottom plate 22 and the top plate 23. The connecting plates 21, the bottom plate 22, and the top plate 23 move synchronously, and after moving downward, they are pressed on the quilt, so that the cotton wool in the quilt is pressed and prevented from being pulled out during the cutting process. Two groups of synchronous plates 24 are also fixedly connected between the two groups of top plates 23. The synchronous plate 24 is arranged in a Y shape, which is used to connect the two groups of top plates 23 to ensure that the degree of compression on both sides of the cutting position is equal. The positioning assembly 2 also includes a moving rod 25, a moving block 26, a limiting ring 27, and a spring 28. The moving rod 25 is slidably connected to the connecting plate 21. The bottoms of the two groups of moving rods 25 are fixedly connected with moving blocks 26. Two groups of limiting rings 27 are fixedly connected to each group of moving rods 25. The two groups of limiting rings 27 are respectively located on both sides of the connecting plate 21 to limit the position of the connecting plate 21. A spring 28 is also provided between the upper group of limiting rings 27 and the connecting plate 21, and is sleeved on the outer ring of the connecting plate 21. When the moving rod 25 moves downward and the connecting plate 21 is pressed on the quilt, the spring 28 is compressed, and the elastic force of the spring 28 ensures the pressing effect.

[0032] Furthermore, the above-mentioned cutting machine also includes a driving mechanism 3 arranged below the positioning assembly 2 for driving the positioning assembly 2 to move and fix the quilt. The driving mechanism 3 includes a positioning seat 31, a synchronization rod 32, a first bevel gear 33, a first servo motor 34, and a second bevel gear 35. Two groups of positioning seats 31 are installed on the frame. The positioning seat 31 is rotatably connected with the synchronization rod 32, and the synchronization rod 32 rotates in the original position. The first bevel gear 33 is fixedly connected to the synchronization rod 32, and the first servo motor 34 is also installed on the frame. The output end of the first servo motor 34 is fixedly connected with the second bevel gear 35, and the second bevel gear 35 is meshed with the first bevel gear 33. After starting, the first servo motor 34 drives the synchronization rod 32 to rotate through the second bevel gear 35 and the first bevel gear 33. The driving mechanism 3 also includes a fixed sleeve 36, a rack 37, and a spur gear 38. Two groups of fixed sleeves 36 are installed on the frame, and the position of the fixed sleeve 36 is fixed. The racks 37 are respectively slidably connected to the two groups of fixed sleeves 36, and the racks 37 slide smoothly. The tops of the two sets of racks 37 are fixedly connected to the two sets of moving blocks 26 respectively, and the racks 37 drive the moving blocks 26 to move synchronously when they move. Two sets of spur gears 38 are also sleeved and installed on the outer ring of the synchronization rod 32, and the synchronization rod 32 drives the spur gears 38 to rotate synchronously when it rotates. The two sets of spur gears 38 are meshed with the two sets of racks 37 respectively, and the synchronization rod 32 drives the racks 37 to move when it rotates. A clearance groove is provided at the corresponding position of the fixed sleeve 36 and the spur gear 38 to facilitate the meshing of the spur gear 38 and the rack 37.

[0033] Furthermore, Figure 3 As shown, the above-mentioned cutting machine includes a cutting mechanism 4 installed on a frame to cut the quilt. The cutting mechanism 4 includes a linear motor 41, a mounting frame 42, a shield 43, a saw blade 44, a rotating shaft 45, and a rotating sleeve 46. The frame is provided with a linear motor 41. After starting, the linear motor 41 drives the saw blade 44 to move and cut the quilt. The moving end of the linear motor 41 is fixedly connected to an L-shaped mounting frame 42 on one side close to the positioning component 2. A shield 43 is installed at one end of the mounting frame 42. The shield 43 plays a protective role. A saw blade 44 is arranged in the shield 43. The position of the saw blade 44 corresponds to the position of the synchronous plate 24. When the saw blade 44 rotates, it contacts the quilt to cut the bread. A rotating shaft 45 is fixedly connected to the saw blade 44. At least two sets of rotating sleeves 46 are rotatably connected to the rotating shaft 45. The rotating sleeve 46 is fixedly connected to the bottom of the linear motor 41, so that the saw blade 44 and the rotating shaft 45 keep rotating in place. The cutting mechanism 4 also includes a pulley 47, a second servo motor 48, and a transmission belt 49. The end of the rotating shaft 45 away from the saw blade 44 is fixedly connected to the pulley 47. The second servo motor 48 is installed on the movable end of the linear motor 41. The output end of the second servo motor 48 is also fixedly connected to the pulley 47. A transmission belt 49 is connected between the two sets of pulleys 47. After starting, the second servo motor 48 drives the rotating shaft 45 to rotate through the pulley 47 and the transmission belt 49.

[0034] In this embodiment, after the two sets of electric conveyor belts 1 are started, the cutting position of the quilt is driven to move to the bottom of the positioning assembly 2. At this time, the first servo motor 34 is started to drive the second bevel gear 35 to rotate, and the second bevel gear 35 is meshed with the first bevel gear 33 to drive the synchronization rod 32 to rotate. When the synchronization rod 32 rotates, it drives the two sets of spur gears 38 to rotate synchronously. When the spur gear 38 rotates, it meshes with the rack 37, thereby driving the rack 37 to move downward under the limiting action of the fixed sleeve 36. At this time, the rack 37 drives the moving block 26 to move downward, and the moving block 26 drives the moving rod 25 to move downward, so that the connecting plate 21, the bottom plate 22 and the top plate 23 are close to the quilt, and the quilt is pressed and fixed. At the same time, the spring 28 is squeezed to ensure a good squeezing and fixing effect. At this time, the second servo motor 48 is started, and the second servo motor 48 drives the rotating shaft 45 to rotate under the limiting action of the rotating sleeve 46 through the pulley 47 and the transmission belt 49, and the saw blade 44 starts to rotate. After the linear motor 41 is started, it drives the saw blade 44 to pass between the two sets of top plates 23. The high-speed rotating saw blade 44 cuts the quilt. At the same time, the lint in the quilt is compressed and not easily pulled out, thereby ensuring the cutting effect.

[0035] The above specific embodiment is only an optional embodiment of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above embodiment, those skilled in the art can make various alternative improvements and combinations to the above specific embodiment.

Claims

1. A quilt cutting machine, characterized in that: include: A frame and a plurality of groups of electric conveyor belts (1) installed on the frame for conveying quilts, wherein a plurality of groups of guide rollers (11) installed on the frame are arranged between two groups of the electric conveyor belts (1); A positioning component (2) disposed between the two sets of electric conveyor belts (1) for pressing and fixing the quilt cutting position; A driving mechanism (3) disposed below the positioning assembly (2) and used to drive the positioning assembly (2) to move and fix the quilt; A cutting mechanism (4) is installed on the frame and is used to cut the quilt.

2. A quilt cutting machine according to claim 1, characterized in that: The positioning assembly (2) comprises a connecting plate (21), a bottom plate (22), a top plate (23), and a synchronization plate (24); the bottom plate (22) is fixedly connected to the bottom of the two groups of connecting plates (21) that are away from each other; the top plate (23) is also fixedly connected to the top of the two groups of connecting plates (21) that are close to each other; two groups of connecting plates (21) are arranged between the bottom plate (22) and the top plate (23); two groups of synchronization plates (24) are also fixedly connected between the two groups of top plates (23); and the synchronization plates (24) are arranged in a Y shape.

3. A quilt cutting machine according to claim 2, characterized in that: The positioning assembly (2) further comprises a moving rod (25), a moving block (26), a limiting ring (27), and a spring (28); the moving rod (25) is slidably connected to the connecting plate (21); the bottoms of the two groups of moving rods (25) are fixedly connected with moving blocks (26); each group of moving rods (25) is fixedly connected with two groups of limiting rings (27); the two groups of limiting rings (27) are respectively located on two sides of the connecting plate (21); and a spring (28) sleeved on the outer ring of the connecting plate (21) is further provided between the upper group of limiting rings (27) and the connecting plate (21).

4. A quilt cutting machine according to claim 3, characterized in that: The driving mechanism (3) comprises a positioning seat (31), a synchronization rod (32), a first bevel gear (33), a first servo motor (34), and a second bevel gear (35); two groups of the positioning seats (31) are mounted on a frame; a synchronization rod (32) is rotatably connected to the positioning seat (31); the synchronization rod (32) is fixedly connected to the first bevel gear (33); a first servo motor (34) is also mounted on the frame; an output end of the first servo motor (34) is fixedly connected to the second bevel gear (35); the second bevel gear (35) is meshed with the first bevel gear (33).

5. A quilt cutting machine according to claim 4, characterized in that: The driving mechanism (3) further comprises a fixed sleeve (36), a rack (37), and a spur gear (38). Two groups of fixed sleeves (36) are installed on the frame. The two groups of fixed sleeves (36) are respectively slidably connected with the racks (37). The tops of the two groups of racks (37) are respectively fixedly connected with the two groups of moving blocks (26). The outer ring of the synchronization rod (32) is also sleeved with two groups of spur gears (38). The two groups of spur gears (38) are respectively meshed with the two groups of racks (37). The fixed sleeve (36) and the spur gear (38) are provided with clearance grooves at corresponding positions.

6. A quilt cutting machine according to claim 2, characterized in that: The cutting mechanism (4) comprises a linear motor (41), a mounting frame (42), a protective cover (43), a saw blade (44), a rotating shaft (45), and a rotating sleeve (46). The frame is provided with a linear motor (41). A side of a movable end of the linear motor (41) close to a positioning assembly (2) is fixedly connected to an L-shaped mounting frame (42). A protective cover (43) is installed at one end of the mounting frame (42). A saw blade (44) is arranged in the protective cover (43). A rotating shaft (45) is fixedly connected in the saw blade (44). At least two groups of rotating sleeves (46) are rotatably connected to the rotating shaft (45). The rotating sleeve (46) is fixedly connected to the bottom of the linear motor (41).

7. A quilt cutting machine according to claim 6, characterized in that: The cutting mechanism (4) further comprises a pulley (47), a second servo motor (48), and a transmission belt (49); one end of the rotating shaft (45) away from the saw blade (44) is fixedly connected to the pulley (47); the second servo motor (48) is mounted on the movable end of the linear motor (41); the output end of the second servo motor (48) is also fixedly connected to the pulley (47); and a transmission belt (49) is connected between the two groups of pulleys (47).

8. A quilt cutting machine according to claim 6, characterized in that: The position of the saw blade (44) corresponds to the position of the synchronization plate (24).