PI film extrusion device

By designing a quantity control mechanism for driving motors and lifting blocks in the PI film extrusion device, the problem of difficult to control the number of raw materials falling is solved, and precise quantity control and automatic sealing of film raw materials is achieved, and production efficiency and automation are improved.

CN222756019UActive Publication Date: 2025-04-15BAOZHU SPECIAL MATERIAL TECH (JIANGSU) CO LTD
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Patent Information

Application Number
CN202421520733.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-04-15
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

The existing PI film extrusion device cannot effectively control the number of raw materials falling, resulting in the inlet port being easily blocked, increasing the workload of operators and affecting production efficiency.

Method used

A PI film extrusion device is designed, including a driving motor, a rotating block, a connecting rod, a vertical rod and a lifting block. By driving the motor, the rotating block and the connecting rod are driven to rotate, and the vertical rod and the lifting block are moved upward, controlling the number of falling film raw materials.

Benefits of technology

The amount of film raw materials is controlled, the blockage caused by excessive accumulation of raw materials is avoided, the production efficiency is improved, and automatic sealing is achieved through the design of the pneumatic cylinder and baffle, which improves the degree of automation of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of PI thin film manufacturing, and discloses a PI thin film extrusion device which comprises a base, the top of the base is fixedly connected with a barrel, and the top of the barrel is fixedly connected with a feeding box; the quantity control mechanism is arranged at the top of the feeding box; and the quantity control mechanism comprises a driving motor. Through the arrangement of the driving motor, the rotating block, the connecting rod, the vertical rod and the lifting block, when the driving motor operates, the rotating shaft drives the rotating block to rotate, then the connecting rod rotates to pull the vertical rod and the lifting block to move upwards, and the gap between the vertical rod and the interior of the feeding box is gradually increased along with the upward movement of the lifting block; and therefore, the falling quantity of the film raw materials is gradually increased, the purpose of controlling the quantity of the film raw materials is achieved, the problem of blockage caused by excessive raw material feeding is solved, and the practicability of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of PI film manufacturing, and more specifically, to a PI film extrusion device. Background Art

[0002] PI film, also known as polyimide film, is the best performing thin-film insulating material in the world. It is made by polycondensing pyromellitic anhydride and diaminodiphenyl ether in a strong polar solvent and casting into a film, followed by imidization.

[0003] In the process of manufacturing PI film, an extrusion device is often used to extrude and mix the raw materials of the PI film. In actual use, although the existing extrusion device can realize the function of extrusion mixing, the feed port of the existing extrusion device generally does not have the function of controlling the amount of raw materials falling. If too much raw material is added, it is easy to cause the feed port to be blocked. At this time, it is necessary to manually dredge the feed port with the help of tools. This dredging method not only increases the workload of the operator, but also affects the production efficiency of the PI film, so it needs to be improved. Utility Model Content

[0004] In order to overcome the deficiencies of the prior art, the utility model provides a PI film extrusion device, which has the advantage of controlling the falling amount of the film raw materials.

[0005] To achieve the above purpose, the utility model provides the following technical solution: a PI film extrusion device, comprising:

[0006] A base, the top of which is fixedly connected to a cylinder, and the top of which is fixedly connected to a feed box;

[0007] A quantity control mechanism, which is arranged on the top of the feed box;

[0008] Among them, the quantity control mechanism includes a driving motor, the bottom of the driving motor is fixedly connected to the top of the feed box, the other end of the driving motor output shaft is fixedly sleeved with a rotating shaft, the outer surface of the rotating shaft is fixedly sleeved with a rotating block, the other end of the rotating block is hinged with a connecting rod, the other end of the connecting rod is hinged with a vertical rod, the bottom of the vertical rod penetrates the feed box and extends to the interior of the feed box and is fixedly connected with a lifting block, the outer surface of the lifting block is movably connected to the inner surface of the feed box, and the upward movement of the lifting block plays a role in controlling the quantity of the film raw material.

[0009] As a preferred technical solution of the utility model, a rotating motor is fixedly connected to the right side of the top of the base, a rotating shaft is fixedly sleeved on the other end of the output shaft of the rotating motor, a spiral rod is fixedly connected to the left side of the rotating shaft, and the left side of the spiral rod passes through the cylinder and extends to the interior of the cylinder.

[0010] As a preferred technical solution of the utility model, a circular hole is opened on the top of the feed box, the number of the circular holes is two, and the sizes of the two circular holes are the same.

[0011] As a preferred technical solution of the utility model, the top of the base is fixedly connected to a pneumatic cylinder located in front of the cylinder, and the top of the pneumatic cylinder is fixedly connected to a rectangular plate.

[0012] As a preferred technical solution of the utility model, the left and right sides of the top of the rectangular plate are hinged with a rotating rod, the other end of the rotating rod is hinged with a connecting plate, the inner side of the connecting plate is fixedly connected with a baffle, the number of the baffles is two, the inner sides of the two baffles pass through the top of the feed box and extend to the interior of the feed box, and the two baffles move toward each other to close the two circular holes.

[0013] As a preferred technical solution of the utility model, the interior of the feed box is communicated with the interior of the cylinder, and the inner surface of the feed box is smooth.

[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0015] 1. The utility model is provided with a driving motor, a rotating block, a connecting rod, a vertical rod and a lifting block. When the driving motor is running, the rotating shaft will drive the rotating block to rotate, and then the connecting rod will rotate to pull the vertical rod and the lifting block to move upward. As the lifting block moves upward, the gap between the lifting block and the inside of the feed box gradually increases, so that the amount of film raw materials falling also gradually increases, thereby achieving the purpose of controlling the amount of film raw materials, solving the problem of blockage caused by excessive raw material input, and improving the practicality of the device.

[0016] 2. The utility model sets a pneumatic cylinder, a rectangular plate, a rotating rod, a connecting plate and a baffle. When the pneumatic cylinder is in operation, it will pull the rectangular plate downward, thereby causing the two rotating rods to rotate and drive the two connecting plates to move toward each other, thereby causing the two baffles to move toward each other, thereby achieving the purpose of automatically closing the two circular holes, solving the problem of relying on manual labor to close the two circular holes, improving the degree of automation of the device, and reducing labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;

[0019] Figure 3 This is a schematic cross-sectional structural diagram of the lifting block of the utility model;

[0020] Figure 4This is a schematic cross-sectional structural diagram of the baffle of the utility model;

[0021] Figure 5 It is a schematic diagram of the structure of the utility model from top view.

[0022] In the figure: 1. base; 2. cylinder; 3. feed box; 4. drive motor; 5. rotating shaft; 6. rotating block; 7. connecting rod; 8. vertical rod; 9. lifting block; 10. rotating motor; 11. rotating shaft; 12. screw rod; 13. round hole; 14. pneumatic cylinder; 15. rectangular plate; 16. rotating rod; 17. connecting plate; 18. baffle. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] like Figures 1 to 5 As shown, the utility model provides a PI film extrusion device, comprising:

[0025] A base 1, a cylinder 2 is fixedly connected to the top of the base 1, and a feed box 3 is fixedly connected to the top of the cylinder 2;

[0026] A quantity control mechanism, which is arranged on the top of the feed box 3;

[0027] Among them, the quantity control mechanism includes a driving motor 4, the bottom of the driving motor 4 is fixedly connected to the top of the feed box 3, the other end of the output shaft of the driving motor 4 is fixedly sleeved with a rotating shaft 5, the outer surface of the rotating shaft 5 is fixedly sleeved with a rotating block 6, the other end of the rotating block 6 is hinged with a connecting rod 7, the other end of the connecting rod 7 is hinged with a vertical rod 8, the bottom of the vertical rod 8 penetrates the feed box 3 and extends to the interior of the feed box 3 and is fixedly connected with a lifting block 9, the outer surface of the lifting block 9 is movably connected to the inner surface of the feed box 3, and the upward movement of the lifting block 9 plays a role in controlling the quantity of the film raw material.

[0028] When the driving motor 4 is running, the rotating shaft 5 will drive the rotating block 6 to rotate, and then the connecting rod 7 will rotate to pull the vertical rod 8 and the lifting block 9 to move upward, thereby achieving the purpose of controlling the amount of film raw materials falling.

[0029] Among them, a rotating motor 10 is fixedly connected to the right side of the top of the base 1, and a rotating shaft 11 is fixedly sleeved on the other end of the output shaft of the rotating motor 10. A spiral rod 12 is fixedly connected to the left side of the rotating shaft 11, and the left side of the spiral rod 12 penetrates the cylinder 2 and extends to the inside of the cylinder 2.

[0030] When the rotary motor 10 is running, the rotary shaft 11 will drive the screw rod 12 to rotate.

[0031] A circular hole 13 is formed on the top of the feed box 3 . There are two circular holes 13 , and the two circular holes 13 have the same size.

[0032] The design of the two circular holes 13 serves to place different film raw materials.

[0033] The top of the base 1 is fixedly connected to a pneumatic cylinder 14 located in front of the cylinder 2 , and the top of the pneumatic cylinder 14 is fixedly connected to a rectangular plate 15 .

[0034] When the pneumatic cylinder 14 is in operation, it will pull the rectangular plate 15 to move downward.

[0035] Among them, the left and right sides of the top of the rectangular plate 15 are hinged with a rotating rod 16, the other end of the rotating rod 16 is hinged with a connecting plate 17, the inner side of the connecting plate 17 is fixedly connected with a baffle 18, the number of the baffles 18 is two, the inner sides of the two baffles 18 both penetrate the top of the feed box 3 and extend to the inside of the feed box 3, and the two baffles 18 move towards each other to close the two circular holes 13.

[0036] The two rotating rods 16 rotate to drive the two connecting plates 17 to move toward each other, thereby causing the two baffles 18 to move toward each other, thereby achieving the purpose of automatically closing the two circular holes 13.

[0037] The interior of the feed box 3 is communicated with the interior of the cylinder 2, and the inner surface of the feed box 3 is smooth.

[0038] Such a design enables the film raw material inside the feed box 3 to quickly fall into the cylinder 2 .

[0039] The working principle and use process of this utility model:

[0040] When it is necessary to control the amount of PI film raw materials falling, the operator first pours the raw materials into the feed box 3 through the circular hole 13, and then starts the drive motor 4, which will cause the rotating shaft 5 to drive the rotating block 6 to rotate, and then the connecting rod 7 rotates to pull the vertical rod 8 and the lifting block 9 to move upward. As the lifting block 9 moves upward, the gap between the lifting block 9 and the inside of the feed box 3 gradually increases, and the amount of film raw materials falling also gradually increases, thereby achieving the purpose of controlling the amount of film raw materials and avoiding excessive accumulation of raw materials in the feed box 3 to cause blockage, thereby affecting the production efficiency of the PI film.

[0041] When the raw materials fall into the interior of the cylinder 2, starting the rotating motor 10 will cause the rotating shaft 11 to drive the screw rod 12 to rotate, and the extrusion and mixing of the film raw materials will be completed with the cooperation of the cylinder 2 and the screw rod 12. When the feed box 3 is idle, starting the pneumatic cylinder 14 will pull the rectangular plate 15 downward, thereby causing the two rotating rods 16 to rotate and drive the two connecting plates 17 to move toward each other, thereby causing the two baffles 18 to move toward each other, thereby achieving the purpose of automatically closing the two circular holes 13, preventing external impurities from falling into the interior of the feed box 3 through the circular holes 13, thereby affecting the production quality of the PI film.

[0042] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A PI film extrusion device, characterized in that: Included are: A base (1), the top of the base (1) being fixedly connected to a cylinder (2), and the top of the cylinder (2) being fixedly connected to a feed box (3); A quantity control mechanism, the quantity control mechanism being arranged on the top of the feed box (3); The control mechanism comprises a driving motor (4), the bottom of the driving motor (4) is fixedly connected to the top of the feed box (3), the other end of the output shaft of the driving motor (4) is fixedly sleeved with a rotating shaft (5), the outer surface of the rotating shaft (5) is fixedly sleeved with a rotating block (6), the other end of the rotating block (6) is hinged with a connecting rod (7), the other end of the connecting rod (7) is hinged with a vertical rod (8), the bottom of the vertical rod (8) passes through the feed box (3) and extends to the inside of the feed box (3) and is fixedly connected with a lifting block (9), the outer surface of the lifting block (9) is movably connected to the inner surface of the feed box (3), and the lifting block (9) moves upward to control the amount of the film raw material.

2. A PI film extrusion device according to claim 1, characterized in that: A rotating motor (10) is fixedly connected to the right side of the top of the base (1); a rotating shaft (11) is fixedly sleeved on the other end of the output shaft of the rotating motor (10); a spiral rod (12) is fixedly connected to the left side of the rotating shaft (11); and the left side of the spiral rod (12) penetrates the cylinder (2) and extends into the interior of the cylinder (2).

3. A PI film extrusion device according to claim 1, characterized in that: A circular hole (13) is provided on the top of the feed box (3), the number of the circular holes (13) is two, and the two circular holes (13) have the same size.

4. A PI film extrusion device according to claim 1, characterized in that: The top of the base (1) is fixedly connected to a pneumatic cylinder (14) located in front of the cylinder (2), and the top of the pneumatic cylinder (14) is fixedly connected to a rectangular plate (15).

5. A PI film extrusion device according to claim 4, characterized in that: The left and right sides of the top of the rectangular plate (15) are hingedly connected to a rotating rod (16); the other end of the rotating rod (16) is hingedly connected to a connecting plate (17); the inner side of the connecting plate (17) is fixedly connected to a baffle (18); there are two baffles (18); the inner sides of the two baffles (18) penetrate the top of the feed box (3) and extend into the interior of the feed box (3); the two baffles (18) move towards each other to close the two circular holes (13).

6. A PI film extrusion device according to claim 1, characterized in that: The interior of the feed box (3) is communicated with the interior of the cylinder (2), and the inner surface of the feed box (3) is smooth.