Transportation bracket of photovoltaic module and photovoltaic transportation assembly
By designing alternate and staggered installation slots, the problem of insufficient loading of photovoltaic module transport brackets is solved, and more efficient photovoltaic module transportation and transfer are achieved.
Patent Information
- Application Number
- CN202421692597.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-07-16
AI Technical Summary
When loading photovoltaic module transportation brackets in existing photovoltaic modules, due to the limitation of the arrangement of the junction boxes, the number of components is small, which affects the transportation efficiency.
A photovoltaic module transport bracket is designed with mounting grooves arranged alternately in the thickness direction and arranged staggered in the other direction to avoid the junction boxes of adjacent components affecting each other, thereby increasing the loading number of brackets.
Through the staggered installation groove design, the number of photovoltaic modules loaded on the transportation bracket can be effectively increased, transportation efficiency can be improved, and transportation or transfer costs can be reduced.
Smart Images

Figure CN222757120U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic transport assembly manufacturing, in particular to a transport bracket of a photovoltaic component and a photovoltaic transport assembly having the same. Background Art
[0002] In the existing photovoltaic modules, when the photovoltaic panels adopt a frameless design, the junction boxes are usually arranged on one side surface of the photovoltaic panels. When the photovoltaic modules are installed in the installation slot of the transport bracket, in order to prevent the junction boxes of adjacent photovoltaic modules from affecting each other, the photovoltaic modules need to be arranged sequentially in a certain arrangement direction, resulting in a small number of photovoltaic modules loaded on the transport bracket, which is not conducive to the transportation of photovoltaic modules. Utility Model Content
[0003] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model provides a transport bracket for photovoltaic components, which can increase the number of photovoltaic components loaded on the transport bracket.
[0004] The utility model also provides a photovoltaic transport assembly having a transport bracket of the photovoltaic component.
[0005] According to the transport bracket of the photovoltaic assembly of the embodiment of the utility model, the photovoltaic assembly includes a photovoltaic panel and a junction box, the junction box is arranged on one side surface of the photovoltaic panel, and the transport bracket is provided with a plurality of mounting grooves suitable for accommodating the photovoltaic assembly, the plurality of mounting grooves include: a first mounting groove and a second mounting groove, the first mounting grooves and the second mounting grooves are alternately arranged in sequence along a first direction, and are staggered in a second direction so that the junction boxes of adjacent photovoltaic assemblies are staggered, the first direction is the thickness direction of the photovoltaic panel, and the first direction intersects with the second direction.
[0006] According to the transport bracket of the photovoltaic components of the utility model, the first mounting groove and the second mounting groove are staggered. When the photovoltaic components are installed in the corresponding first mounting groove and the second mounting groove, the junction boxes of adjacent photovoltaic components can be prevented from affecting each other, thereby increasing the number of photovoltaic components loaded on the transport bracket and facilitating the transportation or transfer of the photovoltaic components.
[0007] According to some embodiments of the utility model, the transport bracket includes: a first bracket and a second bracket, the first bracket and the second bracket are arranged at intervals along the second direction, and the mounting groove includes: a first part and a second part, one of the first part and the second part is arranged on the first bracket and the other is arranged on the second bracket, the first part and the second part are arranged relatively to each other in the second direction and are respectively suitable for accommodating the two side edges of the photovoltaic panel.
[0008] According to some optional embodiments of the present invention, in the second direction, depths of the first portion and the second portion are different.
[0009] According to some optional embodiments of the present invention, in the second direction, the depth of the first part is 40 mm-100 mm, and the depth of the second part is 30 mm-80 mm.
[0010] According to some embodiments of the present invention, the difference between the depths of the first part and the second part is 10 mm-60 mm.
[0011] According to some embodiments of the present invention, the first portion of the first mounting groove and the second portion of the second mounting groove are formed on the first bracket, and the second portion of the first mounting groove and the first portion of the second mounting groove are formed on the second bracket.
[0012] According to some embodiments of the present invention, the distance between the second mounting groove and one of the adjacent first mounting grooves is 10mm-20mm; the distance between the second mounting groove and another adjacent first mounting groove is 20mm-60mm, so as to define a placement space for arranging the junction box.
[0013] According to some embodiments of the present invention, the transport bracket is a piece of hard foam material.
[0014] The photovoltaic transport assembly according to the embodiment of the second aspect of the utility model includes: a plurality of photovoltaic components, the photovoltaic components include: a photovoltaic panel and a junction box, the junction box is arranged on a side surface of the photovoltaic panel in a first direction; according to the transport bracket of the photovoltaic component of the first aspect of the utility model, the plurality of photovoltaic components are inserted into the installation grooves one by one.
[0015] According to the photovoltaic transport assembly of the utility model, by setting the transport bracket of the photovoltaic components of the first embodiment mentioned above, the first installation groove and the second installation groove are staggered. When the photovoltaic components are installed in the corresponding first installation groove and the second installation groove, the junction boxes of adjacent photovoltaic components can be prevented from affecting each other, thereby increasing the number of photovoltaic components loaded on the transport bracket, and facilitating the transportation or transfer of the photovoltaic components.
[0016] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a schematic diagram of a photovoltaic transport assembly according to an embodiment of the utility model;
[0018] Figure 2 yes Figure 1 Schematic diagram of a transport bracket for photovoltaic modules shown in FIG.
[0019] Reference numerals:
[0020] 100. Transport bracket;
[0021] 10. The first bracket;
[0022] 20. Second bracket;
[0023] 30. mounting slot; 31. first mounting slot; 32. second mounting slot;
[0024] 301, Part I; 302, Part II;
[0025] 200, photovoltaic module; 210, photovoltaic panel; 220, junction box;
[0026] 1000. Photovoltaic transport assembly. DETAILED DESCRIPTION
[0027] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0028] Please refer to the following Figure 1-2 A transport bracket 100 for a photovoltaic assembly according to an embodiment of the present invention is described.
[0029] Reference Figure 1 and Figure 2 According to the transport bracket 100 of the photovoltaic assembly of the embodiment of the utility model, the photovoltaic assembly 200 includes a photovoltaic panel 210 and a junction box 220, and the junction box 220 is arranged on one side surface of the photovoltaic panel 210. The transport bracket 100 is provided with a plurality of mounting grooves 30 suitable for accommodating the photovoltaic assembly 200, that is, the transport bracket 100 can be provided with two, three or four or more mounting grooves 30.
[0030] Specifically, the plurality of mounting grooves 30 include: a first mounting groove 31 and a second mounting groove 32, the first mounting groove 31 and the second mounting groove 32 are arranged along a first direction (eg Figure 2 In the upper and lower directions shown in FIG. 1 , the plurality of Figure 2 The first direction is the thickness direction of the photovoltaic panel 210, and the first direction intersects with the second direction.
[0031] For example, Figure 1 and Figure 2 As shown, the junction box 220 can be arranged on the upper surface of the photovoltaic panel 210, and the junction box 220 can also be arranged on the lower surface of the photovoltaic panel 210. Six mounting grooves 30 are arranged on the transport bracket 100, and the plurality of mounting grooves 30 are arranged at intervals along the up and down directions. The mounting grooves 30 include a first mounting groove 31 and a second mounting groove 32. The first mounting groove 31 is arranged on the upper side of the second mounting groove 32, and the first mounting groove 31 and the second mounting groove 32 are staggered along the left and right directions.
[0032] When installing the photovoltaic module 200 into the installation groove 30, first place a photovoltaic module 200 in the first installation groove 31. It should be noted that the junction box 220 should be located on the lower surface of the photovoltaic panel 210. Then place a photovoltaic module 200 in the second installation groove 32. It should be noted that the junction box 220 should be located on the upper surface of the photovoltaic panel 210. At this time, the junction boxes 220 of two adjacent photovoltaic modules 200 are staggered in the left and right directions. Then, install the remaining photovoltaic modules 200 in the corresponding installation grooves 30 according to the above steps, and the installation of the photovoltaic modules 200 is completed.
[0033] In the transport bracket 100 of the photovoltaic components of the present invention, the first installation groove 31 and the second installation groove 32 are staggered. When the photovoltaic components 200 are installed in the corresponding first installation groove 31 and the second installation groove 32, the photovoltaic panel 210 of the photovoltaic components 200 is restricted by the setting position of the first installation groove 31 and the second installation groove 32, so that the positions of the junction boxes 220 of adjacent photovoltaic components 200 can be staggered, and then the adjacent photovoltaic components 200 do not affect each other. Compared with the prior art in which the adjacent installation grooves 30 are not staggered, resulting in the mutual influence of the junction boxes 220 of adjacent photovoltaic components 200, so that a single transport bracket 100 can be loaded with a small number of photovoltaic components 200, the present application can prevent the junction boxes 220 of adjacent photovoltaic components 200 from influencing each other, thereby increasing the number of photovoltaic components 200 loaded by the transport bracket 100, facilitating the transportation or transfer of the photovoltaic components 200. At the same time, in the process of transporting or transferring the photovoltaic components 200, the number of transport brackets 100 used can be reduced, thereby reducing the transportation or transfer cost.
[0034] Furthermore, installing the photovoltaic assembly 200 into the installation groove 30 can provide better protection for the photovoltaic assembly 200, thereby reducing the potential safety hazards of the photovoltaic assembly 200 during transportation and transfer.
[0035] According to the transport bracket 100 of the photovoltaic components of the embodiment of the utility model, the first installation groove 31 and the second installation groove 32 are staggered. When the photovoltaic components 200 are installed in the corresponding first installation groove 31 and the second installation groove 32, the junction boxes 220 of adjacent photovoltaic components 200 can be prevented from affecting each other, thereby increasing the number of photovoltaic components 200 loaded by the transport bracket 100, and facilitating the transportation or transfer of the photovoltaic components 200.
[0036] According to some embodiments of the present invention, referring to Figure 1 and Figure 2 The transport bracket 100 includes: a first bracket 10 and a second bracket 20, the first bracket 10 and the second bracket 20 are connected along a second direction (such as Figure 1 The mounting groove 30 includes: a first portion 301 and a second portion 302, one of the first portion 301 and the second portion 302 is arranged on the first bracket 10 and the other is arranged on the second bracket 20, and the first portion 301 and the second portion 302 are arranged opposite to each other in the second direction and are respectively suitable for accommodating the two side edges of the photovoltaic panel 210 (such as Figure 1 The left and right edges of the photovoltaic panel 210 shown).
[0037] In this way, the transport bracket 100 is configured as two parts, which can reduce the processing difficulty of the transport bracket 100, facilitate the processing of the transport bracket 100, and effectively improve the processing efficiency. At the same time, the photovoltaic module 200 can be first installed on the first bracket 10 and then installed on the second bracket 20, thereby reducing the installation difficulty of the photovoltaic module 200 on the transport bracket 100. In addition, the first bracket 10 and the second bracket 20 cooperate to protect the two side edges of the photovoltaic panel 210, thereby effectively preventing the two side edges of the photovoltaic panel 210 from colliding with other components.
[0038] For example, Figure 1 and Figure 2 As shown, the first bracket 10 and the second bracket 20 are arranged at intervals along the left-right direction, the first bracket 10 is arranged on the left side of the second bracket 20, and the first part 301 and the second part 302 of the mounting groove 30 are arranged at intervals along the left-right direction. The first part 301 can be arranged on the first bracket 10 and the second part 302 can be arranged on the second bracket 20, or the second part 302 can be arranged on the first bracket 10 and the first part 301 can be arranged on the second bracket 20.
[0039] According to some optional embodiments of the present invention, referring to Figure 1 and Figure 2 , in the second direction (such as Figure 2In the left-right direction shown in FIG. 3 , the depths of the first portion 301 and the second portion 302 are different. Thus, the middle position of the installation groove 30 can be changed with the depth of the first portion 301 and the second portion 302. When the photovoltaic module 200 is installed in the installation groove 30, the position of the junction box 220 can be adjusted, so that the junction boxes 220 of adjacent photovoltaic modules 200 do not affect each other.
[0040] For example, Figure 1 and Figure 2 As shown, in the up and down directions, the surface of one side facing the first bracket 10 and the second bracket 20 can be a vertical plane, the first part 301 and the second part 302 are recessed at different depths toward the transport bracket 100, and the surface of one side facing the first bracket 10 and the second bracket 20 can also be an uneven winding surface, so that the depths of the first part 301 and the second part 302 can be different.
[0041] According to some embodiments of the present invention, referring to Figure 1 and Figure 2 , in the second direction (such as Figure 2 In the left-right direction shown in FIG. 3 , the depth of the first portion 301 is 40 mm-100 mm, and the depth of the second portion 302 is 30 mm-80 mm. Thus, by limiting the depth of the first portion 301 and the second portion 302, it is possible to effectively prevent the first portion 301 or the second portion 302 from being too deep to affect the installation of the photovoltaic panel 210, and at the same time, it is possible to prevent the first portion 301 and the second portion 302 from being too shallow to cause the photovoltaic panel 210 to fall out of the installation groove 30.
[0042] For example, Figure 1 and 2 As shown, the depth of the first portion 301 may be 40 mm, 50 mm, 60 mm, 70 mm, 80 mm, 90 mm or 100 mm, and the depth of the second portion 302 may be 30 mm, 40 mm, 50 mm, 60 mm, 70 mm or 80 mm.
[0043] According to some embodiments of the present invention, referring to Figure 1 and Figure 2 , the difference between the depth of the first part 301 and the second part 302 is 10mm-60mm. Therefore, limiting the difference between the depth of the first part 301 and the second part 302 can make the installation groove 30 fit the size of the photovoltaic panel 210, so as to ensure that both ends of the photovoltaic panel 210 can be embedded in the installation groove 30.
[0044] For example, Figure 2 As shown, the difference between the depths of the first portion 301 and the second portion 302 may be 10 mm, 20 mm, 30 mm, 40 mm, 50 mm, or 60 mm.
[0045] According to some embodiments of the present invention, referring to Figure 1 and Figure 2 , the first part 301 of the first mounting groove 31 and the second part 302 of the second mounting groove 32 are formed on the first bracket 10, and the second part 302 of the first mounting groove 31 and the first part 301 of the second mounting groove 32 are formed on the second bracket 20. Therefore, this arrangement can stagger the first mounting groove 31 and the second mounting groove 32 in the second direction, so that the junction boxes 220 of adjacent photovoltaic modules 200 can be staggered.
[0046] According to some embodiments of the present invention, referring to Figure 1 and Figure 2 , the distance between the second mounting groove 32 and one of the adjacent first mounting grooves 31 is 10mm-20mm; the distance between the second mounting groove 32 and another adjacent first mounting groove 31 is 20mm-60mm, so as to define the placement space for arranging the junction box 220. Thus, by defining the distance between the second mounting groove 32 and the adjacent first mounting groove 31, the installation of the photovoltaic module 200 can be facilitated, and the installation of the photovoltaic module 200 can be prevented from being affected by the small distance between the first mounting groove 31 and the second mounting groove 32. At the same time, the placement space of the junction box 220 can be defined, so as to further ensure that the photovoltaic module 200 can be normally installed in the mounting groove 30.
[0047] For example, Figure 2 As shown, the distance between the second mounting groove 32 and the adjacent first mounting groove 31 on the upper side can be 10mm, 11mm, 12mm, 13mm, 14mm, 15mm, 16mm, 17mm, 18mm, 19mm or 20mm, and the distance between the second mounting groove 32 and the adjacent first mounting groove 31 on the lower side is 20mm, 30mm, 40mm, 50mm or 60mm.
[0048] According to some embodiments of the present invention, referring to Figure 1 and Figure 2 , the transport bracket 100 is a hard foam material. Therefore, this material is low in cost and convenient for mass use. At the same time, the hard foam material can prevent the photovoltaic assembly 200 from being damaged after the collision with the transport bracket 100 during the installation of the photovoltaic assembly 200 into the installation groove 30. In addition, the hard foam material has a high strength-to-weight ratio, that is, the hard foam material has a relatively light weight while maintaining structural strength, so that the transport bracket 100 can be easily transported and transferred.
[0049] According to the photovoltaic transport assembly 1000 of the second aspect of the utility model, refer to Figure 1, including: a plurality of photovoltaic modules 200 and a transport bracket 100 of the photovoltaic modules of the first aspect of this embodiment, that is, the photovoltaic transport assembly 1000 may include two, three or four or more photovoltaic modules 200. The photovoltaic module 200 includes: a photovoltaic panel 210 and a junction box 220, the junction box 220 is arranged on the photovoltaic panel 210 in the first direction (such as Figure 1 A plurality of photovoltaic modules 200 are inserted into the mounting groove 30 in a one-to-one correspondence.
[0050] For example, Figure 1 As shown, the photovoltaic transport assembly 1000 includes 12 photovoltaic modules 200, and six mounting slots 30 are provided. Every two photovoltaic modules 200 are respectively installed in one mounting slot 30, and are respectively installed in the corresponding first mounting slot 31 and second mounting slot 32. In one mounting slot 30, the junction boxes 220 of adjacent photovoltaic modules 200 are arranged facing each other. Preferably, the photovoltaic panel 210 is a frameless photovoltaic panel 210, which can effectively improve the aesthetics of the photovoltaic panel 210 and facilitate the installation of the photovoltaic panel 210.
[0051] According to the photovoltaic transport assembly 1000 of the embodiment of the utility model, by setting the transport bracket 100 of the photovoltaic components of the first embodiment mentioned above, the first installation groove 31 and the second installation groove 32 are staggered. When the photovoltaic components 200 are installed in the corresponding first installation groove 31 and the second installation groove 32, the junction boxes 220 of adjacent photovoltaic components 200 can be prevented from affecting each other, thereby increasing the number of photovoltaic components 200 loaded by the transport bracket 100, and facilitating the transportation or transfer of the photovoltaic components 200.
[0052] Furthermore, if Figure 1 As shown, the junction box 220 is bonded to the photovoltaic panel 210. This can effectively prevent the junction box 220 from being separated from the photovoltaic panel 210, thereby ensuring the reliability of the connection between the junction box 220 and the photovoltaic panel 210. Preferably, the junction box 220 and the photovoltaic panel 210 are connected by a silicone curing process, which can ensure the strength of the connection between the junction box 220 and the photovoltaic panel 210.
[0053] Furthermore, the photovoltaic module 200 includes double-layer glass, which can effectively improve the light transmittance of the photovoltaic module 200. At the same time, the double-layer glass is stacked and connected by a silicone curing process, which can ensure the connection strength between the two layers of glass.
[0054] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0055] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0056] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0057] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0058] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A transport bracket (100) for a photovoltaic assembly, wherein the photovoltaic assembly (200) comprises a photovoltaic panel (210) and a junction box (220), wherein the junction box (220) is disposed on a side surface of the photovoltaic panel (210), wherein: The transport bracket (100) is provided with a plurality of mounting grooves (30) suitable for accommodating the photovoltaic modules (200), the plurality of mounting grooves (30) comprising: a first mounting groove (31) and a second mounting groove (32), the first mounting groove (31) and the second mounting groove (32) being alternately arranged in sequence along a first direction and staggered in a second direction so that the junction boxes (220) of adjacent photovoltaic modules (200) are staggered, the first direction being a thickness direction of the photovoltaic panel (210), and the first direction intersecting with the second direction.
2. The transport bracket (100) for photovoltaic modules according to claim 1, characterized in that: The transport bracket (100) comprises: a first bracket (10) and a second bracket (20), wherein the first bracket (10) and the second bracket (20) are arranged at intervals along the second direction. The mounting groove (30) comprises: a first part (301) and a second part (302), one of the first part (301) and the second part (302) being arranged on a first bracket (10) and the other being arranged on a second bracket (20), the first part (301) and the second part (302) being arranged relative to each other in the second direction and being respectively suitable for accommodating two side edges of the photovoltaic panel (210).
3. The transport bracket (100) for photovoltaic modules according to claim 2, characterized in that: In the second direction, the first portion (301) and the second portion (302) have different depths.
4. The photovoltaic assembly transport bracket (100) according to claim 3, characterized in that: In the second direction, the depth of the first portion (301) is 40 mm-100 mm, and the depth of the second portion (302) is 30 mm-80 mm.
5. The photovoltaic assembly transport bracket (100) according to claim 3, characterized in that: The difference between the depths of the first portion (301) and the second portion (302) is 10 mm to 60 mm.
6. The transport bracket (100) for photovoltaic modules according to claim 3, characterized in that: The first portion (301) of the first mounting groove (31) and the second portion (302) of the second mounting groove (32) are formed on the first bracket (10), and the second portion (302) of the first mounting groove (31) and the first portion (301) of the second mounting groove (32) are formed on the second bracket (20).
7. The photovoltaic assembly transport bracket (100) according to claim 1, characterized in that: The distance between the second mounting groove (32) and one of the adjacent first mounting grooves (31) is 10 mm-20 mm; the distance between the second mounting groove (32) and another adjacent first mounting groove (31) is 20 mm-60 mm, so as to define a placement space for arranging the junction box (220).
8. The transport bracket (100) for photovoltaic modules according to claim 1, characterized in that: The transport bracket (100) is a hard foam material piece.
9. A photovoltaic transport assembly (1000), characterized in that: include: A plurality of photovoltaic assemblies (200), wherein the photovoltaic assemblies (200) comprise: a photovoltaic panel (210) and a junction box (220), wherein the junction box (220) is arranged on a side surface of the photovoltaic panel (210) in a first direction; According to the transport bracket (100) of photovoltaic modules according to any one of claims 1 to 8, a plurality of photovoltaic modules (200) are inserted into the installation grooves (30) in a one-to-one correspondence.