Interlocking control device of oscillating bar conveyor and material hoister

By designing an interlocking control device in the material conveying system, using the PLC control system to monitor the status of the material hoist and cut off the transmission power, the problem of material accumulation after the material hoist failure is solved, the cleaning operation volume and material loss are reduced, and the impact on production is reduced.

CN222757350UActive Publication Date: 2025-04-15JIANGSU SURUN HIGH CARBON
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Patent Information

Application Number
CN202421445024.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-04-15
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

During the material transportation process, after the material hoist fails, the material will continue to be sent to the material hoist through the swing rod conveyor, resulting in material accumulation and damage, increasing the cleaning operation volume, and affecting production.

Method used

An interlocking control device between a swing rod conveyor and a material hoist is designed, and the working status of the material hoist is monitored by using the PLC control system. When a fault occurs, the power supply of the conveying drive motor of the swing rod conveyor is cut off and an alarm is issued.

Benefits of technology

It effectively eliminates the problem of material hoisting and blocking after failure, reduces the cleaning operation of material hoisting, reduces material losses, and reduces the impact on production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an interlocking control device for a swing rod conveyor and a material elevator, which belongs to the technical field of material conveying and comprises the swing rod conveyor, the material elevator and a PLC (programmable logic controller) control system, the swing rod conveyor comprises a conveying driving motor, and a feed port of the material elevator is hermetically connected with an outlet end of the swing rod conveyor; the PLC control system comprises a control mechanism and at least one working condition detection module, the control mechanism is connected with the working condition detection module, and the control mechanism is electrically connected with the conveying driving motor; the control mechanism obtains the working state of the material elevator through the working condition detection module and controls the conveying driving motor to be started or stopped. When the material elevator is monitored to stop rotating due to faults, the power supply of the conveying driving motor of the oscillating bar conveyor is cut off, and an alarm is given out, so that the problem that the material elevator is full of materials and blocked after faults is effectively avoided, the cleaning workload of the material elevator is reduced, the material loss is reduced, and the influence on production is reduced to the minimum.
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Description

Technical Field

[0001] The utility model relates to the technical field of material conveying, in particular to an interlocking control device of a swing-bar conveyor and a material hoist. Background Art

[0002] In the production process, a swing-bar conveyor is used to transport particulate materials, and the materials are sent into the silo through the connected material elevator. This material transportation method adopts fully enclosed transportation during the material transportation process, avoiding dust and spillage, which helps to improve the working site environment and ultimately meet the requirements of clean production. However, the disadvantage is that the materials are transported in a closed manner in the equipment, and the operator cannot monitor its operating status. When the material elevator fails or stops operating, the materials will continue to be sent into the material elevator through the swing-bar conveyor, and finally accumulate at the bottom shaft of the material elevator until the materials are full and overflow from the material elevator feed port. This situation not only damages the lower sprocket shaft of the bucket elevator, but also increases the workload of cleaning the material elevator in the later stage, and affects normal production. Utility Model Content

[0003] Technical problems solved: In view of the technical problems existing in the material conveying process in the prior art, the utility model provides an interlocking control device for a swing-bar conveyor and a material elevator. When the material elevator stops due to a failure, the power supply of the conveying drive motor of the swing-bar conveyor is cut off through the PLC control system and an alarm is issued, thereby effectively preventing the material elevator from being full of material and blocked after a failure, reducing the cleaning workload of the material elevator, reducing material losses, and minimizing the impact on production.

[0004] Technical solution: The utility model discloses an interlocking control device for a swing-bar conveyor and a material hoist, comprising:

[0005] A swing-bar conveyor, the swing-bar conveyor comprising a conveying drive motor for driving the conveyed material;

[0006] A material elevator, wherein the feed port of the material elevator is sealedly connected to the outlet end of the swing-bar conveyor;

[0007] A PLC control system, wherein the PLC control system includes a control mechanism and at least one operating condition detection module, wherein the operating condition detection module is arranged corresponding to the material hoist, the control mechanism is connected to the operating condition detection module, and the control mechanism is electrically connected to the conveying drive motor; the control mechanism obtains the working state of the material hoist through the operating condition detection module, and controls the opening or closing of the conveying drive motor.

[0008] Preferably, the operating condition detection module is a displacement detection module, a rotation speed detection module, a material level detection module or a current detection module electrically connected to the control mechanism.

[0009] Preferably, the interlocking control device also includes an audible and visual alarm electrically connected to the control mechanism.

[0010] Preferably, the swing rod conveyor comprises a support frame and a plurality of driving swing rods hinged along the top of the support frame, the tops of the plurality of driving swing rods are hingedly connected to the sealed conveying box, and an elastic connecting piece is provided between the sealed conveying box and each driving swing rod; the conveying driving motor is correspondingly provided on the support frame;

[0011] The front end of the sealed conveying box is provided with a conveyor feed port, and the rear end of the sealed conveying box is provided with a conveyor discharge port.

[0012] Preferably, the material elevator includes a vertically arranged elevator housing and a lifting mechanism arranged in the elevator housing, and a lifting drive motor for driving the lifting mechanism is arranged at the top of the elevator housing; a elevator feed port sealedly connected to a conveyor discharge port is arranged on one side of the lower end of the elevator housing, and a elevator discharge port is arranged on the other side of the upper end of the elevator housing.

[0013] Preferably, the lifting mechanism comprises a transmission shaft rotatably connected to the upper and lower ends of the lifting machine housing, respectively, and the transmission shaft is supported on the lifting machine housing through a support bearing;

[0014] The transmission shaft is located in the elevator housing and is fixedly mounted with two transmission sprockets. The two transmission sprockets correspondingly arranged at the upper and lower ends are connected through a transmission chain, and a plurality of lifting buckets are hinged between the two sets of transmission chains at equal intervals along their circumferential direction.

[0015] Preferably, tensioning mechanisms are respectively provided on both side walls of the lower end of the hoist housing corresponding to the support bearings;

[0016] The tensioning mechanism includes a lifting frame and a lifting slide slidably connected to the lifting frame, and the support bearing is correspondingly arranged on the lifting slide; a connecting seat and a lifting connecting rod arranged on the connecting seat are arranged at the top of the lifting slide, and the top of the lifting connecting rod is connected to the top beam of the lifting frame through an adjusting nut.

[0017] Compared with the prior art, the utility model has the following beneficial effects:

[0018] The utility model carries out interlocking control on the material elevator and the swing-bar conveyor. When the material elevator stops rotating due to a fault detected by the PLC control system, the power supply of the conveying drive motor of the swing-bar conveyor is cut off and an alarm is issued, thereby effectively preventing the material elevator from being full of material or blocked after a fault occurs, reducing the cleaning workload of the material elevator, reducing material losses, and minimizing the impact on production. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the interlocking control device of the swing-bar conveyor and the material hoist of the utility model;

[0020] Figure 2 for Figure 1 Schematic diagram of the tensioning mechanism structure of the middle material elevator;

[0021] Figure 3 for Figure 1 Schematic diagram of the PLC control system flow chart.

[0022] Figure numerals: 1, swing rod conveyor; 11, sealed conveying box; 12, conveyor feed port; 13, conveyor discharge port; 14, support frame; 15, driving swing rod; 16, I-beam support; 17, elastic connector; 18, conveying drive motor; 2, material elevator; 21, elevator housing; 22, lifting mechanism; 221, transmission shaft; 222, support bearing; 223, transmission sprocket; 224, transmission chain; 225, lifting Lifting hopper; 23. Tensioning mechanism; 231. Lifting frame; 232. Lifting slide; 233. Connecting seat; 234. Lifting connecting rod; 235. Adjusting nut; 24. Lifting drive motor; 25. Hoist feeding port; 26. Hoist discharging port; 3. PLC control system; 31. Control mechanism; 32. Displacement detection module; 33. Speed ​​detection module; 34. Material level detection module; 35. Current detection module; 36. Sound and light alarm. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical scheme and advantages of the embodiments of the present invention clearer, the following will be combined with the attached Figures 1 to 3 The technical scheme of the embodiment of the utility model is clearly and completely described. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field are within the scope of protection of the utility model.

[0024] like Figure 1 As shown, the number of receiving tanks of the tank type furnace includes 6-tank furnace, 12-tank furnace, 16-tank furnace, 32-tank furnace and other furnace types. Currently, the 32-tank combination furnace type is more commonly used. As for the 32-tank tank type calcining furnace, each discharge port of the 32-tank tank type calcining furnace shares a set of swing arm conveyor 1 and material elevator 2 for material transportation.

[0025] like Figure 1As shown, the utility model provides an interlocking control device for a swing rod conveyor and a material hoist, comprising a swing rod conveyor 1, a material hoist 2 and a PLC control system 3. The swing rod conveyor 1 comprises a support frame 14 and a plurality of driving swing rods 15 hinged along the top of the support frame 14, a plurality of I-beam supports 16 are arranged at the bottom of the support frame 14 along its length direction, the tops of the plurality of driving swing rods 15 are hingedly connected to a sealed conveying box 11, and an elastic connector 17 is arranged between the sealed conveying box 11 and each driving swing rod 15; a conveying drive motor 18 is correspondingly arranged on the support frame 14; a conveyor feed port 12 is arranged at the front end of the sealed conveying box 11, and a conveyor discharge port 13 is arranged at the rear end of the sealed conveying box 11.

[0026] like Figure 1~2 As shown, the material elevator 2 includes a vertically arranged elevator housing 21 and a lifting mechanism 22 arranged in the elevator housing 21. A lifting drive motor 24 for driving the lifting mechanism 22 is arranged at the top of the elevator housing 21. The lifting mechanism 22 includes a transmission shaft 221 rotatably connected to the upper and lower ends of the elevator housing 21, and the transmission shaft 221 is supported on the elevator housing 21 through a support bearing 222; the transmission shaft 221 is located in the elevator housing 21 and fixedly sleeved with two transmission sprockets 223, and the two transmission sprockets 223 correspondingly arranged at the upper and lower ends are connected through a transmission chain 224, and a plurality of lifting buckets 225 are hinged between the two sets of transmission chains 224 at equal intervals along the circumference thereof. A lift feed port 25 sealedly connected to the conveyor discharge port 13 is arranged on one side of the lower end of the elevator housing 21, and a lift discharge port 26 is arranged on the other side of the upper end of the elevator housing 21. When working, the swing-rod conveyor 1 can continuously convey the material to the material elevator 2 through the elevator feed port 25, and continuously lift and convey the material to the silo for storage.

[0027] like Figure 2 As shown, tensioning mechanisms 23 are respectively arranged on the two side walls at the lower end of the hoist housing 21 corresponding to the support bearings 222; the tensioning mechanism 23 includes a lifting frame 231 and a lifting slide 232 slidably connected in the lifting frame 231, and the support bearings 222 are correspondingly arranged on the lifting slide 232; a connecting seat 233 and a lifting connecting rod 234 arranged on the connecting seat 233 are arranged at the top of the lifting slide 232, and the top of the lifting connecting rod 234 is connected to the top beam of the lifting frame 231 through an adjusting nut 235, and the lifting connecting rod 234 is driven to move through the adjusting nut 235, thereby realizing the lifting and lowering action of the lifting slide 232, and completing the adjustment of the tension of the transmission chain 224.

[0028] like Figure 3As shown, the PLC control system 3 includes a control mechanism 31 and at least one operating condition detection module. The operating condition detection module is set corresponding to the material elevator. The control mechanism 31 is connected to the operating condition detection module, and the control mechanism 31 is electrically connected to the conveying drive motor 18; the control mechanism 31 obtains the working state of the material elevator through the operating condition detection module, and controls the opening or closing of the conveying drive motor 18. In a specific embodiment, the working condition detection module selects a displacement detection module 32, a speed detection module 33, a material level detection module 34 or a current detection module 35 electrically connected to the control mechanism 31; if the displacement detection module 32 is selected, the displacement detection module 32 is correspondingly set with the transmission chain 224 to monitor the movement of the transmission chain 224; if the speed detection module 33 is selected, the speed detection module 33 is correspondingly set with the transmission shaft 221 of the material elevator to monitor the speed of the transmission shaft; if the material level detection module 34 is selected, the material level detection module 34 is correspondingly set at the elevator feed port 25 to monitor the material level height of the elevator feed port 25 when a fault occurs; if the current detection module 35 is selected, the current detection module 35 is correspondingly set with the lifting drive motor 24 to monitor the current of the lifting drive motor 24. The working condition detection module can monitor the working state of the material elevator 2 in real time, and feedback the information to the control mechanism 31, and the control mechanism 31 controls the start or stop of the swing conveyor 1. The interlocking control device also includes an audible and visual alarm 36 electrically connected to the control mechanism 31. After detecting that a failure occurs in the material hoist 2, the audible and visual alarm 36 is used to promptly remind the operator to perform cleaning operations.

[0029] The above are preferred implementations of the present utility model. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present utility model. These improvements and modifications should also be regarded as the protection scope of the present utility model.

Claims

1. An interlocking control device for a swing-rod conveyor and a material hoist, characterized in that: include: A swing-bar conveyor (1), the swing-bar conveyor (1) comprising a conveying drive motor (18) for driving the conveying material; A material elevator (2), wherein a feed port of the material elevator (2) is sealedly connected to an outlet end of the swing arm conveyor (1); A PLC control system (3), the PLC control system (3) comprising a control mechanism (31) and at least one working condition detection module, the working condition detection module being arranged corresponding to the material hoist, the control mechanism (31) being connected to the working condition detection module, and the control mechanism (31) being electrically connected to a conveying drive motor (18); the control mechanism (31) obtaining the working state of the material hoist through the working condition detection module, and controlling the on or off of the conveying drive motor (18).

2. The interlocking control device of the swing-rod conveyor and the material hoist according to claim 1 is characterized in that: The working condition detection module is selected from a displacement detection module (32), a rotation speed detection module (33), a material level detection module (34) or a current detection module (35) electrically connected to the control mechanism (31).

3. The interlocking control device of the swing-rod conveyor and the material hoist according to claim 2 is characterized in that: The interlocking control device also includes an audible and visual alarm (36) electrically connected to the control mechanism (31).

4. The interlocking control device for a swing-bar conveyor and a material hoist according to any one of claims 1 to 3, characterized in that: The swing rod conveyor (1) comprises a support frame (14) and a plurality of driving swing rods (15) hinged along the top of the support frame (14), the tops of the plurality of driving swing rods (15) being hingedly connected to a sealed conveying box (11), and an elastic connecting member (17) being provided between the sealed conveying box (11) and each driving swing rod (15); the conveying driving motor (18) is correspondingly provided on the support frame (14); The front end of the sealed conveying box (11) is provided with a conveyor feed port (12), and the rear end of the sealed conveying box (11) is provided with a conveyor discharge port (13).

5. The interlocking control device of the swing-bar conveyor and the material hoist according to claim 4 is characterized in that: The material elevator (2) comprises a vertically arranged elevator housing (21) and a lifting mechanism (22) arranged in the elevator housing (21); a lifting drive motor (24) for driving the lifting mechanism (22) is arranged at the top of the elevator housing (21); a elevator feed port (25) sealedly connected to a conveyor discharge port (13) is arranged on one side of the lower end of the elevator housing (21), and a elevator discharge port (26) is arranged on the other side of the upper end of the elevator housing (21).

6. The interlocking control device of the swing-rod conveyor and the material hoist according to claim 5, characterized in that: The lifting mechanism (22) comprises a transmission shaft (221) rotatably connected to the upper and lower ends of the lifting machine housing (21), respectively, and the transmission shaft (221) is supported on the lifting machine housing (21) via a support bearing (222); The transmission shaft (221) is located inside the elevator housing (21) and is fixedly sleeved with two transmission sprockets (223). The two transmission sprockets (223) correspondingly arranged at the upper and lower ends are connected by transmission via a transmission chain (224), and a plurality of lifting hoppers (225) are hingedly connected between the two sets of transmission chains (224) at equal intervals along their circumferential direction.

7. The interlocking control device of the swing-rod conveyor and the material hoist according to claim 6, characterized in that: The two side walls at the lower end of the elevator housing (21) are respectively provided with tensioning mechanisms (23) corresponding to the support bearings (222); The tensioning mechanism (23) comprises a lifting frame (231) and a lifting slide plate (232) slidably connected to the lifting frame (231); the support bearing (222) is correspondingly arranged on the lifting slide plate (232); a connecting seat (233) and a lifting connecting rod (234) arranged on the connecting seat (233) are arranged at the top end of the lifting slide plate (232); the top end of the lifting connecting rod (234) is connected to the top beam of the lifting frame (231) via an adjusting nut (235).