Kiln entering cloth bag dust spiral scale
By using a combination of pressure sensor, rotary frame and inclinometer in the spiral scale, the angle of the rotary frame is automatically adjusted, which solves the accuracy problem caused by vibration of the spiral scale, achieving higher stability and accuracy, and reducing the need for manual leveling.
Patent Information
- Application Number
- CN202421637359.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-07-11
AI Technical Summary
Existing spiral scales are prone to vibration during use, affecting their angular accuracy, resulting in accumulated errors, which may lead to factory losses and require manual leveling.
A gray spiral scale in kiln bag is designed, using a combination of pressure sensor and rotary frame, collecting the inclination data of the support frame through an inclination meter, using active bevel teeth and transmission shaft to drive the screw up and down, and automatically adjusting the angle of the rotary frame to ensure that the spiral scale maintains a horizontal posture at all times.
By automatically adjusting the angle of the rotating frame, the accuracy problem caused by vibration during use of the spiral scale is solved, the accumulation of errors is reduced, the need for manual leveling is avoided, and the stability and accuracy of the equipment are improved.
Smart Images

Figure CN222757356U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spiral scales, in particular to a spiral scale for kiln bag ash. Background Art
[0002] The spiral scale refers to a weighing feeder, which is a production metering equipment that continuously conveys, dynamically measures and controls the feeding of powder and granular materials. When the material is conveyed from the feed port to the discharge port through the impeller spiral, the electronic weighing device (composed of a weighing lever, a supporting spring, a weighing sensor, etc.) installed under the screw conveyor detects the weight of the material and generates a voltage signal proportional to the load of the weighing lever and sends it to the dynamic weighing instrument. At the same time, the speed sensor installed at the tail of the screw conveyor inputs the speed signal of the conveyor main shaft. The two signals are processed by the dynamic weighing instrument to obtain the instantaneous flow value and the cumulative weight value. In the zinc ash extraction process batching system, a spiral scale is needed to quantitatively discharge the bagged ash entering the kiln.
[0003] Existing spiral scales are usually installed by hoisting. During the weighing process of the spiral scale, it is necessary to ensure that the spiral scale is always in a horizontal posture. The spiral scale will vibrate during use, thereby affecting its angle, which will affect its accuracy in specific use. After its accuracy is affected, as time accumulates, the error will become larger and larger, which may cause losses to the factory, and workers are required to manually perform leveling. Utility Model Content
[0004] The purpose of the utility model is to provide a spiral scale for bag ash entering a kiln, so as to solve the problem that the existing spiral scales proposed in the above-mentioned background technology are usually installed in a hoisting manner, and it is necessary to ensure that the spiral scale is always in a horizontal posture during the weighing process of the spiral scale, and the spiral scale will vibrate during use, thereby affecting its angle, so that it will affect its accuracy in specific use. After its accuracy is affected, as time accumulates, the error will become larger and larger, which may cause losses to the factory, and workers need to perform manual leveling.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a spiral scale for bagged ash entering a kiln, comprising a spiral scale body, a support frame and an adjustment part:
[0006] The spiral scale body includes a plurality of pressure sensors arranged at the bottom of the spiral scale body and a rotating frame arranged at the bottom of the pressure sensor, the pressure sensor is used to collect weight data of the spiral scale body, the support frame is arranged at the bottom of the spiral scale body, the support frame is rotatably connected with the rotating frame, the support frame includes a plurality of hooks arranged on the side of the support frame and a crossbeam arranged in the support frame, the adjustment part is arranged at the bottom of the crossbeam, the adjustment part includes a connecting frame connected with the crossbeam, an active bevel gear rotatably arranged in the connecting frame, a transmission shaft rotatably arranged in the connecting frame, a screw rod passing through the transmission shaft and threadedly connected therewith, and an inclinometer arranged inside the supporting frame, the active bevel gear and the transmission shaft are meshedly connected, the top of the screw rod abuts against the bottom of the rotating frame, and the inclinometer is used to collect inclination data of the supporting frame. The active bevel gear rotates to drive the transmission shaft to rotate so that the transmission shaft drives the screw rod to move up and down.
[0007] By adopting the above technical solution, the inclination data of the support frame can be collected through the inclinometer, so that when the support frame is tilted, the driving bevel gear can be used to drive the transmission shaft to rotate, thereby controlling the up and down movement of the screw rod, lifting one end of the rotating frame, and keeping the rotating frame in a horizontal posture at all times.
[0008] Preferably, the spiral scale body further includes an inlet arranged at the top of the spiral scale body and an outlet arranged at the bottom of the spiral scale body. Three pressure sensors are provided, and the specific model of the three pressure sensors is R10C.
[0009] By adopting the above technical solution, the three pressure sensors can provide three-point support from the bottom of the spiral scale body, which not only ensures the stability of the horizontal and vertical positions of the spiral scale, but also plays a weighing role.
[0010] Preferably, the spiral scale body further comprises a rotating shaft arranged on the side of the rotating frame, a rotating groove is opened on the side of the supporting frame, and the rotating shaft is embedded in the rotating groove and is rotatably connected thereto.
[0011] By adopting the above technical solution, the rotating frame can rotate along the rotating slot to change its own angle.
[0012] Preferably, the adjustment part further comprises a motor arranged on a side of the connecting frame, and an output end of the motor is connected to the active bevel gear.
[0013] By adopting the above technical solution, the active bevel gear can be driven by the motor to rotate inside the connecting frame.
[0014] Preferably, the adjustment portion further comprises a driven bevel gear arranged at the bottom of the transmission shaft, and the driven bevel gear is meshingly connected with the driving bevel gear.
[0015] By adopting the above technical solution, the rotation of the active bevel gear can drive the driven bevel gear to rotate, so that the transmission shaft can rotate inside the connecting frame.
[0016] Preferably, a thread groove is provided inside the transmission shaft, the screw rod passes through the thread groove and is threadedly connected to the transmission shaft, and the top of the screw rod is hemispherical.
[0017] By adopting the above technical solution, the screw rod can be driven to move up and down through the rotation of the transmission shaft.
[0018] Preferably, the inclinometer is connected to the motor via a wire, the inclinometer and the rotating frame are directly parallel to each other, and the specific model of the inclinometer is DA01-NB.
[0019] By adopting the above technical solution, the inclination data of the support frame can be collected by the inclinometer, so that when the support frame is tilted, the motor can be driven to start and adjust the angle of the rotating frame.
[0020] Compared with the prior art, the beneficial effect of the utility model is that by providing an adjustment part, the inclination data of the support frame can be collected through the inclinometer, so that when the support frame is tilted, the transmission shaft can be driven to rotate through the active bevel gear, thereby controlling the up and down movement of the screw rod, lifting one end of the rotating frame, and keeping the rotating frame in a horizontal posture at all times. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the overall structure of this application;
[0022] Figure 2 This is a schematic diagram of the overall side cross-sectional structure of this application;
[0023] Figure 3 This is a schematic diagram of the main structure of the spiral scale in this application;
[0024] Figure 4 This is a schematic diagram of the cross-sectional structure of the adjustment part of this application.
[0025] In the figure: 1. spiral scale body; 101. feed inlet; 102. discharge outlet; 103. pressure sensor; 104. rotating frame; 105. rotating shaft; 2. supporting frame; 201. rotating groove; 202. hook; 203. crossbeam; 3. adjustment part; 301. connecting frame; 302. active bevel gear; 303. motor; 304. transmission shaft; 305. driven bevel gear; 306. screw; 307. inclinometer. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] Embodiment 1
[0028] See also Figure 1 , Figure 2 and Figure 3 The utility model provides a technical solution: a spiral scale for bagged ash entering a kiln, comprising a spiral scale body 1, a support frame 2 and an adjustment part 3:
[0029] A feed port 101 is provided at the top of the spiral scale body 1, a discharge port 102 is provided at the bottom of the spiral scale body 1, three pressure sensors 103 are provided at the bottom of the spiral scale body 1, a rotating frame 104 is provided at the bottom of the pressure sensor 103, three pressure sensors 103 are provided, and the specific model of the three pressure sensors 103 is R10C, which can allow the three pressure sensors 103 to provide three-point support from the bottom of the spiral scale body 1, which not only ensures the stability of the lateral and longitudinal positions of the spiral scale, but also plays a weighing role. The pressure sensor 103 is used to collect weight data of the spiral scale body 1, and the support frame 2 is provided at the bottom of the spiral scale body 1, and the support frame 2 is rotatably connected to the rotating frame 104, and the support frame 2 includes a plurality of hooks arranged on the side of the support frame 2 202 and a crossbeam 203 arranged in the support frame 2, the device can be hoisted as a whole through the hook 202, the adjustment part 3 is arranged at the bottom of the crossbeam 203, the adjustment part 3 includes a connecting frame 301 connected to the crossbeam 203, an active bevel gear 302 rotatably arranged in the connecting frame 301, a transmission shaft 304 rotatably arranged in the connecting frame 301, a screw rod 306 passing through the transmission shaft 304 and threadedly connected thereto, and an inclinometer 307 arranged inside the support frame 2, the inclination data of the support frame 2 is collected through the inclinometer 307, so that when the support frame 2 is tilted, the transmission shaft 304 can be driven to rotate through the active bevel gear 302, thereby controlling the up and down movement of the screw rod 306, and lifting one end of the rotating frame 104, so that the rotating frame 104 always maintains a horizontal posture.
[0030] Embodiment 2
[0031] See also Figure 2 , Figure 3 and Figure 4 The utility model provides a technical solution: a spiral scale for bagged ash entering a kiln, comprising a spiral scale body 1, an adjustment part 3 and a screw rod 306:
[0032] A rotating shaft 105 is arranged on the side of the rotating frame 104, and a rotating groove 201 is provided on the side of the supporting frame 2. The rotating shaft 105 is embedded in the rotating groove 201 and is rotatably connected thereto, so that the rotating frame 104 rotates along the rotating groove 201 to change its own angle. A motor 303 is arranged on one side of the connecting frame 301, and the output end of the motor 303 is connected to the active bevel gear 302, and the active bevel gear 302 can be driven by the motor 303 to rotate inside the connecting frame 301. A driven bevel gear 305 is arranged at the bottom of the transmission shaft 304, and the driven bevel gear 305 is meshedly connected with the active bevel gear 302. The driven bevel gear 305 is driven to rotate by the rotation of the active bevel gear 302, so that the transmission shaft 304 can rotate inside the connecting frame 301. A threaded groove is provided inside the transmission shaft 304. The screw rod 306 passes through the thread groove and is threadedly connected to the transmission shaft 304. The top of the screw rod 306 is hemispherical, and the rotation of the transmission shaft 304 can drive the screw rod 306 to move up and down. During the rising process of the screw rod 306, one end of the rotating frame 104 can be lifted up and rotated upward to change its angle. After the screw rod 306 descends, the rotating frame 104 can be rotated under the action of gravity and rotated downward to change its angle. The inclinometer 307 is connected to the motor 303 through a wire. The inclinometer 307 and the rotating frame 104 are directly parallel to each other. The specific model of the inclinometer 307 is DA01-NB. The inclination data of the support frame 2 can be collected through the inclinometer 307, so that when the support frame 2 is tilted, the motor 303 can be driven to start and adjust the angle of the rotating frame 104.
[0033] Working principle: First, the device is powered on, and then the bagged ash entering the kiln that needs to be weighed in a directional manner enters the interior of the spiral scale body 1 through the feed port 101, and is fed through the spiral rod arranged in the spiral scale body 1. Then, three pressure sensors 103 provide three-point support from the bottom of the spiral scale body 1, which not only ensures the stability of the lateral and longitudinal positions of the spiral scale, but also plays a weighing role, thereby accurately controlling the weight of the unloading material. The inclination data of the support frame 2 is collected through the inclinometer 307, so that the motor 303 can be driven to start when the support frame 2 is tilted, and the electric The machine 303 drives the active bevel gear 302 to rotate inside the connecting frame 301, and the rotation of the active bevel gear 302 drives the driven bevel gear 305 to rotate, so that the transmission shaft 304 can rotate inside the connecting frame 301, thereby driving the screw rod 306 to move up and down. During the rising process of the screw rod 306, one end of the rotating frame 104 can be lifted up and rotated upward to change its angle. After the screw rod 306 descends, the rotating frame 104 can be rotated under the action of gravity and rotated downward to change its angle, so that the spiral scale body 1 can automatically correct the angle and always be in a horizontal posture.
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A spiral scale for bagged ash entering a kiln, characterized in that: include: A spiral scale body, the spiral scale body comprising a plurality of pressure sensors arranged at the bottom of the spiral scale body and a rotating frame arranged at the bottom of the pressure sensors, the pressure sensors being used to collect weight data of the spiral scale body; A support frame, which is arranged at the bottom of the spiral scale body, the support frame is rotatably connected to the rotating frame, and the support frame includes a plurality of hooks arranged on the side of the support frame and a crossbeam arranged inside the support frame; The adjusting part is arranged at the bottom of the crossbeam, and the adjusting part includes a connecting frame connected to the crossbeam, an active bevel gear rotatably arranged in the connecting frame, a transmission shaft rotatably arranged in the connecting frame, a screw rod passing through the transmission shaft and threadedly connected thereto, and an inclinometer arranged inside the supporting frame. The active bevel gear and the transmission shaft are meshingly connected, and the top of the screw rod abuts against the bottom of the rotating frame. The inclinometer is used to collect the inclination data of the supporting frame. The active bevel gear rotates to drive the transmission shaft to rotate, so that the transmission shaft drives the screw rod to move up and down.
2. A spiral scale for kiln bag ash according to claim 1, characterized in that: The spiral scale body also includes an inlet arranged at the top of the spiral scale body and an outlet arranged at the bottom of the spiral scale body. Three pressure sensors are provided, and the specific model of the three pressure sensors is R10C.
3. The spiral scale for kiln bagged ash according to claim 1, characterized in that: The spiral scale body also includes a rotating shaft arranged on the side of the rotating frame. The side of the supporting frame is provided with a rotating groove, and the rotating shaft is embedded in the rotating groove and is rotatably connected thereto.
4. The spiral scale for kiln bagged ash according to claim 1, characterized in that: The adjustment part also includes a motor arranged on the side of the connecting frame, and the output end of the motor is connected to the active bevel gear.
5. The spiral scale for bagged ash entering a kiln according to claim 1, characterized in that: The adjusting part also includes a driven bevel gear arranged at the bottom of the transmission shaft, and the driven bevel gear is meshedly connected with the driving bevel gear.
6. A spiral scale for bagged ash entering a kiln according to claim 5, characterized in that: A thread groove is provided inside the transmission shaft, the screw rod passes through the thread groove and is threadedly connected with the transmission shaft, and the top of the screw rod is hemispherical.
7. The spiral scale for kiln bagged ash according to claim 1, characterized in that: The inclinometer is connected to the motor through a wire, and the inclinometer and the rotating frame are directly parallel to each other. The specific model of the inclinometer is DA01-NB.