Automatic mold collecting machine
By designing an automatic mold collection machine, using the combined structure of beam frame, walking cart and collection device, the precise automatic mold collection is achieved, solving the problem of low efficiency of traditional manual collection, improving production efficiency and reducing friction damage.
Patent Information
- Application Number
- CN202421421085.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-20
AI Technical Summary
Under the traditional method, mold collection requires manual operation, high labor intensity and low efficiency, and lacks mechanized and automated solutions.
An automatic mold collection machine is designed, using a structure that combines a beam frame, a walking cart and a collection device. The precise positioning of the walking cart is achieved through a limiting device, and a roller is installed inside the collection rack to reduce frictional damage.
The mechanization and automation collection of molds have been realized, labor intensity has been reduced, work efficiency has been improved, the number of workers has been reduced, production efficiency has been improved, and frictional damage to the mold table has been reduced.
Smart Images
Figure CN222757504U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of assembled building equipment, in particular to an automatic mold collection machine. Background Art
[0002] Prefabricated components are short for reinforced concrete prefabricated components. The prefabricated component production line can realize the mass production of residential prefabricated components, so that the traditional cast-in-place decentralized work on the construction site can be transferred to the factory for prefabrication and processing, and then transported to the construction site, which saves manpower and material resources to a great extent, and also makes the construction process more concise and standardized, improving work efficiency. When the prefabricated component is separated from the mold, the mold will be placed on the mold table. The mold needs to be collected on one side of the mold table to facilitate the sweeper to clean the waste remaining on the surface of the mold table. The traditional method uses manual collection, which is labor-intensive and inefficient. How to realize the mechanized and automated collection of molds in the production workshop has become an engineering problem that needs to be solved urgently in this industry. Summary of the invention
[0003] The purpose of the utility model is to provide an automatic mold collection machine. On the one hand, a baffle is arranged on the beam frame and a buffer block is arranged on the walking trolley to form a limiting device, which can realize the precise positioning of the walking trolley and further realize the precise collection of the molds to one side of the mold table; on the other hand, rollers are arranged inside the collection frame to replace sliding friction with rolling friction, thereby reducing friction damage to the mold table and improving work efficiency.
[0004] The utility model achieves the above-mentioned purpose through the following technical solutions:
[0005] The utility model discloses an automatic mould collecting machine, comprising a beam frame, a travelling carriage and a collecting device.
[0006] The beam frame includes longitudinal beams and columns. The longitudinal beams are fixedly connected to the columns; guide rails are arranged above the longitudinal beams and baffles are arranged on both sides. The column array is distributed below the rectangular frame.
[0007] The walking trolley includes a walking beam, a connecting beam, and a first driving device. The walking beam is fixedly connected to the connecting beam; the walking beam moves along the guide rail on the longitudinal beam through the walking wheels; buffer blocks are arranged on both sides of the walking beam, and form a limiting device with the baffle. The limiting device is used to accurately position the walking trolley, thereby realizing the accurate collection of the molds to one side of the mold platform.
[0008] The first driving device includes a first driving motor, a first reducer, a first transmission shaft, a first gear, and a first rack. The output end of the first driving motor is fixedly connected to the input end of the first reducer, and the output end of the first reducer is connected to the first transmission shaft through a universal coupling; the first reducer is connected to the connecting beam through a connecting plate. The end face of the first transmission shaft is fixedly connected to the first gear. The first rack is fixedly connected to the longitudinal beam, and the first gear is connected to the first rack through a gear pair. The first transmission shaft, the first gear, and the first rack are all in two groups; the first reducer is a single-input and dual-output structure, and the first transmission shafts on both sides of the output end drive the walking trolley to move.
[0009] The collection device includes a lifting device and a collection frame. The lifting device includes a lifting frame and a second driving device. The lifting frame includes a first column, a second column, and a push rod beam, and the lifting frame is welded and assembled by the first column, the second column, and the push rod beam. A first guide rail slider device is arranged between the first column and the connecting beam, and the first guide rail slider device includes a slider and a slide rail. The slider is connected to the connecting beam through a vertical plate, the slide rail is fixedly connected to the first column, and the slider is connected to the slide rail through a moving pair; there are two groups of the first guide rail slider devices. A second guide rail slider device is arranged between the second column and the connecting beam, and the connection method between the second guide rail slider device, the second column, and the connecting beam is the same as the connection method between the first guide rail slider device, the first column, and the connecting beam; there are two groups of the second guide rail slider devices.
[0010] The second driving device includes a second driving motor, a second reducer, a second transmission shaft, a second gear, and a second rack. The output end of the second driving motor is fixedly connected to the input end of the second reducer, and the output end of the second reducer is connected to the second transmission shaft through a universal coupling; the second reducer is connected to the connecting beam. The other end of the second transmission shaft is fixedly connected to the second gear. The second rack is fixedly connected to the first column, and the second gear is connected to the second rack through a gear pair. There are two groups of the second transmission shaft, the second gear, and the second rack; the second reducer is a single-input and dual-output structure, and the lifting frame is driven to rise and fall through the second transmission shafts on both sides of the output end.
[0011] The collection frame includes a wheel pusher frame, a connecting rod, and a collection fixing frame. The wheel pusher frame is welded by side plates and baffles, a roller is arranged at the bottom of the wheel pusher frame, and the wheel pusher frame is fixedly connected to the bottom of the connecting rod; the collection frame is connected to the push rod beam through the collection fixing frame, and the collection frame has multiple groups, which are arrayed on the collection fixing frame.
[0012] The utility model provides an automatic mold collection machine, which has the following beneficial effects:
[0013] 1. The utility model is an automatic mold collection machine, which realizes mechanized and automated mold collection, reduces labor intensity, improves work efficiency, reduces the number of workers, and improves the production efficiency of the enterprise.
[0014] 2. A roller is arranged inside the collection frame of the automatic mold collection machine of the utility model. The roller contacts the mold table, and the sliding friction is replaced by rolling friction, thereby reducing the friction damage of the mold table. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is one of the structural schematic diagrams of a movable automatic sweeper of the utility model.
[0016] Figure 2 This is the second structural schematic diagram of a movable automatic sweeper of the utility model.
[0017] Figure 3 This is the third structural schematic diagram of a movable automatic sweeper of the utility model.
[0018] Figure 4 This is the fourth structural schematic diagram of a movable automatic sweeper of the utility model.
[0019] Figure 5 This is the fifth structural schematic diagram of a movable automatic sweeper of the utility model. DETAILED DESCRIPTION
[0020] Through the following attachment Figures 1 to 5 The technical solution of the utility model is further illustrated with embodiments.
[0021] Comparison Figure 1 The automatic mold collection machine includes a beam frame 1, a traveling trolley 2, and a collection device 3.
[0022] Comparison Figure 1 The beam frame 1 includes a longitudinal beam 4 and a column 5. The longitudinal beam 4 is fixedly connected to the column 5; a guide rail 6 is arranged above the longitudinal beam 4, and baffles 7 are arranged on both sides. The columns 5 are distributed in an array below a rectangular frame 8.
[0023] Comparison Figure 1 , Figure 3 , Figure 5 The walking trolley 2 includes a walking beam 9, a connecting beam 10, and a first driving device 11. The walking beam 9 is fixedly connected to the connecting beam 10; the walking beam 9 moves along the guide rail 6 on the longitudinal beam 4 through the walking wheel 12; buffer blocks 13 are arranged on both sides of the walking beam 9, and the buffer plates 7 form a limiting device 14. The limiting device 14 is used to accurately position the walking trolley 2, thereby realizing the accurate collection of the molds to one side of the mold platform 15.
[0024] Comparison Figure 1 , Figure 2 , Figure 4 , the first driving device 11 includes a first driving motor 16, a first reducer 17, a first transmission shaft 18, a first gear 19, and a first rack 20. The output end of the first driving motor 16 is fixedly connected to the input end of the first reducer 17, and the output end of the first reducer 17 is connected to the first transmission shaft 18 through a universal coupling; the first reducer 17 is connected to the connecting beam 10 through a connecting plate 21. The end face of the first transmission shaft 18 is fixedly connected to the first gear 19. The first rack 20 is fixedly connected to the longitudinal beam 4, and the first gear 19 is connected to the first rack 20 through a first gear pair 44. The first transmission shaft 18, the first gear 19, and the first rack 20 are all in two groups; the first reducer 17 is a single-input and dual-output structure, and the first transmission shafts 18 on both sides of the output end drive the walking trolley 2 to move.
[0025] Comparison Figure 1 , Figure 3 , Figure 4 , the collection device 3 includes a lifting device 22 and a collection frame 23. The lifting device 22 includes a lifting frame 24 and a second driving device 25. The lifting frame 24 includes a first column 26, a second column 27, and a push rod beam 28, and the lifting frame 24 is welded and assembled by the first column 26, the second column 27, and the push rod beam 28. A first guide rail slider device 29 is arranged between the first column 26 and the connecting beam 10, and the first guide rail slider device 29 includes a slider 30 and a slide rail 31. The slider 30 is connected to the connecting beam 10 through a vertical plate 32, and the slide rail 31 is fixedly connected to the first column 26, and the slider 30 is connected to the slide rail 31 through a first moving pair 45; there are two groups of the first guide rail slider devices 29. A second guide rail slider device 33 is provided between the second column 27 and the connecting beam 10. The connection mode between the second guide rail slider device 33, the second column 27 and the connecting beam 10 is the same as the connection mode between the first guide rail slider device 29, the first column 26 and the connecting beam 10. There are two sets of the second guide rail slider devices 33. The first guide rail slider device 29 and the second guide rail slider device 33 can make the lifting device 22 stably lift and lower.
[0026] Comparison Figure 1 , Figure 3 , Figure 4The second driving device 25 includes a second driving motor 34, a second reducer 35, a second transmission shaft 36, a second gear 37, and a second rack 38. The output end of the second driving motor 34 is fixedly connected to the input end of the second reducer 35, and the output end of the second reducer 35 is connected to the second transmission shaft 36 through a universal coupling; the second reducer 35 is connected to the connecting beam 10. The other end of the second transmission shaft 36 is fixedly connected to the second gear 37. The second rack 38 is fixedly connected to the first column 26, and the second gear 37 is connected to the second rack 38 through a second gear pair 46. There are two groups of the second transmission shaft 36, the second gear 37, and the second rack 38; the second reducer 35 is a single-input dual-output structure, and the lifting frame 24 is driven to rise and fall through the second transmission shafts 36 on both sides of the output end.
[0027] Comparison Figure 3 , Figure 4 , Figure 5 The collection frame 23 includes a wheel pusher frame 39, a connecting rod 40, and a collection fixing frame 41. The wheel pusher frame 39 is welded by a side plate 42 and a baffle 7. A roller 43 is arranged at the bottom of the wheel pusher frame 39. The wheel pusher frame 39 is fixedly connected to the bottom of the connecting rod 40. The collection frame 23 is connected to the push rod beam 28 through the collection fixing frame 41. There are multiple groups of the collection frame 23, which are arrayed on the collection fixing frame 41. The roller 43 is in direct contact with the mold platform 15 to reduce friction damage to the mold platform 15.
[0028] Comparison Figure 1 , Figure 3 , Figure 5 In the specific operation, the actual working conditions of this type of automatic mold collection machine are as follows:
[0029] The prefabricated components are separated from the molds, and the molds are scattered on the mold table 15. The mold table carries the molds and moves to the bottom of the mold automatic collection machine. The second drive device 25 in the lifting device drives the collection frame 23 to fall, and the collection frame 23 stops falling when the rollers are in contact with the surface of the mold table. The first drive device 11 drives the walking trolley 2 to move along the guide rail 6 on the longitudinal beam 4, and drives the collection frame 23 to move at the same time. During the movement of the collection frame 23, the scattered molds are collected to one side of the mold table 15. After the mold collection is completed, the mold automatic collection frame 23 returns to its initial position.
[0030] Except for the technical features described in the specification, all other technical features are known technologies to the professionals in this field.
Claims
1. An automatic mold collection machine, comprising a beam frame, a traveling trolley, and a collection device, characterized in that: The beam frame includes longitudinal beams and columns; the longitudinal beams are fixedly connected to the columns; guide rails are arranged above the longitudinal beams and baffles are arranged on both sides; the column array is distributed below the rectangular frame.
2. The automatic mold collection machine according to claim 1, characterized in that: The walking trolley includes a walking beam, a connecting beam, and a first driving device; the walking beam is fixedly connected to the connecting beam; the walking beam moves along the guide rail on the longitudinal beam through the walking wheels; buffer blocks are arranged on both sides of the walking beam, forming a limiting device with the baffle; the limiting device is used to accurately position the walking trolley, thereby realizing the accurate collection of the mold to one side of the mold platform.
3. The automatic mold collection machine according to claim 2, characterized in that: The first driving device includes a first driving motor, a first reducer, a first transmission shaft, a first gear, and a first rack; the output end of the first driving motor is fixedly connected to the input end of the first reducer; the output end of the first reducer is connected to the first transmission shaft through a universal joint; the first reducer is connected to the connecting beam through a connecting plate; the end face of the first transmission shaft is fixedly connected to the first gear; the first rack is fixedly connected to the longitudinal beam; the first gear is connected to the first rack through a gear pair; the first transmission shaft, the first gear, and the first rack are all in two groups; the first reducer is a single-input and dual-output structure, and the first transmission shafts on both sides of the output end are used to drive the traveling trolley to move.
4. The automatic mold collection machine according to claim 1, characterized in that: The collecting device includes a lifting device and a collecting frame; the lifting device includes a lifting frame and a second driving device; the lifting frame includes a first column, a second column, and a push rod beam; the lifting frame is formed by welding the first column, the second column, and the push rod beam together; a first guide rail slider device is provided between the first column and the connecting beam; the first guide rail slider device includes a slider and a slide rail; the slider is connected to the connecting beam through a vertical plate; the slide rail is fixedly connected to the first column; the slider is connected to the slide rail through a moving pair; there are two groups of the first guide rail slider devices; a second guide rail slider device is provided between the second column and the connecting beam; the connection method between the second guide rail slider device, the second column, and the connecting beam is the same as the connection method between the first guide rail slider device, the first column, and the connecting beam; there are two groups of the second guide rail slider devices; The second driving device includes a second driving motor, a second reducer, a second transmission shaft, a second gear, and a second rack; the output end of the second driving motor is fixedly connected to the input end of the second reducer; the output end of the second reducer is connected to the second transmission shaft through a universal coupling; the second reducer is connected to the connecting beam; the other end of the second transmission shaft is fixedly connected to the second gear; the second rack is fixedly connected to the first column; the second gear is connected to the second rack through a gear pair; there are two groups of the second transmission shaft, the second gear, and the second rack; the second reducer is a single-input and dual-output structure, and the lifting frame is driven to rise and fall through the second transmission shafts on both sides of the output end.
5. The automatic mold collection machine according to claim 4, characterized in that: The collecting frame includes a push wheel frame, a connecting rod, and a collecting fixed frame; the push wheel frame is composed of side plates and baffles welded together; a roller is arranged at the bottom of the push wheel frame; the push wheel frame is fixedly connected to the bottom of the connecting rod; the collecting frame is connected to the push rod beam through the collecting fixed frame; the collecting frame has multiple groups, and the array is distributed on the collecting fixed frame.