Intelligent control system for emulsion explosive production

Abstract

The utility model belongs to the technical field of emulsion explosive production control, and particularly relates to an intelligent control system for emulsion explosive production. Comprising a water-phase material preparation module, an oil-phase material preparation module, an emulsifier, a cooler and a sensitization module, the output ends of the water-phase material preparation module and the oil-phase material preparation module are connected to the emulsifier, and the output end of the emulsifier is connected to the emulsifier; the output end of the emulsifier is connected to the cooler, the output end of the cooler is connected to the sensitization module, and the output end of the sensitization module conveys prepared semi-finished emulsion explosives out. Through the efficient automatic process, accurate control over the whole emulsion explosive production process is achieved, the production efficiency can be greatly improved, complexity and errors of manual operation are reduced, it can be guaranteed that all parameters in the production process are accurately controlled within the optimal range, and therefore the product quality and stability are improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of emulsion explosive production control, and specifically relates to an intelligent control system for emulsion explosive production. Background Art

[0002] Emulsion explosives, as an efficient explosive energy transfer medium, are widely used in mining, tunneling, road construction and other engineering fields. With the advancement of science and technology and the continuous development of engineering technology, emulsion explosives have made significant progress in production process, raw material formulation and performance. In recent years, with the development of the global economy and the continuous advancement of infrastructure construction, the demand for emulsion explosives has been growing. At the same time, the continuous improvement of safety production and environmental protection requirements has also put forward higher requirements for the production process and quality control of emulsion explosives.

[0003] The production process of emulsion explosives involves multiple links, including raw material preparation, emulsifier preparation, emulsification process, cooling and sensitization, etc. Mistakes in any link may lead to product quality problems or even safety accidents. Therefore, whether it is possible to provide an emulsion explosive production control system that can strictly monitor and intelligently control the production process is a technical problem to be solved by the utility model. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides an intelligent control system for emulsion explosive production, which can improve production efficiency and accuracy, ensure production safety, and reduce energy consumption and costs.

[0005] The utility model discloses an intelligent control system for emulsion explosive production, comprising a water phase material preparation module, an oil phase material preparation module, an emulsifier, a cooler and a sensitizing module; the output ends of the water phase material preparation module and the oil phase material preparation module are connected to the emulsifier, and the output end of the emulsifier is connected to the emulsifier; the output end of the emulsifier is connected to the cooler, and the output end of the cooler is connected to the sensitizing module, and the output end of the sensitizing module conveys the prepared semi-finished emulsion explosive.

[0006] The water phase material preparation module includes a first water phase preparation tank and a second water phase preparation tank, the output ends of the first water phase preparation tank and the second water phase preparation tank are connected to the water phase storage tank via a first water phase delivery pump, and the output end of the water phase storage tank is connected to the emulsifier via a second water phase delivery pump.

[0007] Optimally, the input ends of the first water phase preparation tank and the second water phase preparation tank are connected to the crusher through a conveying screw and a dividing screw.

[0008] Further optimized, the oil phase material preparation module includes a melting tank, an oil phase preparation tank, a first oil phase delivery pump, an oil phase storage tank, and a second oil phase delivery pump connected in sequence, and the output end of the second oil phase delivery pump is connected to the emulsifier.

[0009] Further optimized, the sensitizer module includes a first sensitizer preparation tank, a first sensitizer storage tank, and a first sensitizer delivery pump connected in sequence; the sensitizer module also includes a second sensitizer preparation tank, a second sensitizer storage tank, and a second sensitizer delivery pump connected in sequence, and the output ends of the first sensitizer delivery pump and the second sensitizer delivery pump are connected to the sensitizer.

[0010] The beneficial effects of the utility model are:

[0011] Through efficient automated processes, precise control of the entire emulsion explosive production process can be achieved, which can not only greatly improve production efficiency and reduce the tediousness and errors of manual operations, but also ensure that various parameters in the production process are accurately controlled within the optimal range, thereby improving product quality and stability.

[0012] The production of emulsion explosives involves flammable and explosive substances, so production safety is of vital importance. By real-time monitoring of various devices in the production process, safety accidents can be effectively prevented. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is an overall schematic diagram of the utility model.

[0014] The attached drawings indicate: 1: first water phase preparation tank, 2: second water phase preparation tank, 3: first water phase delivery pump, 4: water phase storage tank, 5: second water phase delivery pump, 6: emulsifier, 7: delivery screw, 8: material distribution screw, 9: crusher, 10: melting tank, 11: oil phase preparation tank, 12: first oil phase delivery pump, 13: oil phase storage tank, 14: second oil phase delivery pump, 15: first sensitizer preparation tank, 16: first sensitizer storage tank, 17: first sensitizer delivery pump, 18: second sensitizer preparation tank, 19: second sensitizer storage tank, 20: second sensitizer delivery pump, 21: sensitizer, 22: cooler. DETAILED DESCRIPTION

[0015] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined purpose, the specific implementation method, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.

[0016] It should be noted that the terms "first", "second", etc. in the specification and claims of this application are used to distinguish similar objects, rather than to describe a specific order or sequence. It should be understood that the terms used in this way can be interchangeable under appropriate circumstances.

[0017] It should be noted that in the present application, unless otherwise specified, the directional words used, such as "up, down, top, bottom", usually refer to the directions shown in the drawings, or to the components themselves in the vertical, perpendicular or gravity directions; similarly, for ease of understanding and description, "inside and outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directional words are not used to limit the present invention.

[0018] like Figure 1 As shown, an intelligent control system for emulsion explosive production includes a water phase material preparation module, an oil phase material preparation module, an emulsifier 6, a cooler 22, and a sensitizing module. The output ends of the water phase material preparation module and the oil phase material preparation module are connected to the emulsifier 6, the output end of the emulsifier 6 is connected to the emulsifier 6, the output end of the emulsifier 6 is connected to the cooler 22, the output end of the cooler 22 is connected to the sensitizing module, and the output end of the sensitizing module transports the prepared semi-finished emulsion explosive.

[0019] The water phase material preparation module includes a first water phase preparation tank 1 and a second water phase preparation tank 2. The output ends of the first water phase preparation tank 1 and the second water phase preparation tank 2 are connected to a water phase storage tank 4 through a first water phase delivery pump 3. The output end of the water phase storage tank 4 is connected to the emulsifier 6 through a second water phase delivery pump 5.

[0020] The input ends of the first water phase preparation tank 1 and the second water phase preparation tank 2 are connected to the crusher 9 through a conveying screw 7 and a dividing screw 8 .

[0021] The oil phase material preparation module includes a melting tank 10, an oil phase preparation tank 11, a first oil phase delivery pump 12, an oil phase storage tank 13, and a second oil phase delivery pump 14 which are connected in sequence, and the output end of the second oil phase delivery pump 14 is connected to the emulsifier 6.

[0022] The sensitization module includes a first sensitizer preparation tank 15, a first sensitizer storage tank 16, and a first sensitizer delivery pump 17 connected in sequence; the sensitization module also includes a second sensitizer preparation tank 18, a second sensitizer storage tank 19, and a second sensitizer delivery pump 20 connected in sequence, and the output ends of the first sensitizer delivery pump 17 and the second sensitizer delivery pump 20 are connected to the sensitizer 21.

[0023] The operating steps and principles of an intelligent control system for expanded explosive production described in the utility model are as follows.

[0024] First, prepare the water phase material and the oil phase material.

[0025] The preparation method of the aqueous phase material is: after the sodium nitrate and solid ammonium nitrate are crushed in the crusher 9, the aqueous phase material is prepared in the first aqueous phase preparation tank 1 and the second aqueous phase preparation tank 2, and then transmitted to the aqueous phase storage tank 4 through a pipeline for temporary storage, waiting to enter the emulsifier 6 for emulsification.

[0026] The method for preparing the oil phase material is as follows: the oil phase material is placed in a melting tank 10 for melting, and then sequentially passes through an oil phase preparation tank 11 and an oil phase storage tank 13 for preparation and temporary storage of the oil phase material.

[0027] The prepared water phase material and oil phase material enter the emulsifier 6 for mixing and emulsification, are cooled in the cooler 22 after emulsification, and enter the sensitization module for sensitization operation after cooling. After sensitization, a semi-finished emulsion explosive can be formed.

[0028] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. An intelligent control system for emulsion explosive production, characterized in that: It includes a water phase material preparation module, an oil phase material preparation module, an emulsifier, a cooler, and a sensitizing module; the output ends of the water phase material preparation module and the oil phase material preparation module are connected to the emulsifier, and the output end of the emulsifier is connected to the emulsifier; the output end of the emulsifier is connected to the cooler, and the output end of the cooler is connected to the sensitizing module, and the output end of the sensitizing module transports the prepared semi-finished emulsion explosive.

2. An intelligent control system for emulsion explosive production according to claim 1, characterized in that: The water phase material preparation module includes a first water phase preparation tank and a second water phase preparation tank, the output ends of the first water phase preparation tank and the second water phase preparation tank are connected to the water phase storage tank via a first water phase delivery pump, and the output end of the water phase storage tank is connected to the emulsifier via a second water phase delivery pump.

3. An intelligent control system for emulsion explosive production according to claim 2, characterized in that: The input ends of the first water phase preparation tank and the second water phase preparation tank are connected to the crusher through a conveying screw and a dividing screw.

4. An intelligent control system for emulsion explosive production according to claim 3, characterized in that: The oil phase material preparation module comprises a melting tank, an oil phase preparation tank, a first oil phase delivery pump, an oil phase storage tank, and a second oil phase delivery pump which are connected in sequence, and the output end of the second oil phase delivery pump is connected to the emulsifier.

5. An intelligent control system for emulsion explosive production according to claim 4, characterized in that: The sensitization module comprises a first sensitizer preparation tank, a first sensitizer storage tank, and a first sensitizer delivery pump which are connected in sequence; the sensitization module also comprises a second sensitizer preparation tank, a second sensitizer storage tank, and a second sensitizer delivery pump which are connected in sequence, and the output ends of the first sensitizer delivery pump and the second sensitizer delivery pump are connected to the sensitizer.

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