Quick-release guide rail structure for vertical tin spraying machine

By designing the quick-disassembly guide rail structure, the problems of cumbersome adjustment of guide rails and low production efficiency in the existing technology are solved, and the rapid disassembly and installation of guide rails are realized, production efficiency and fixing accuracy are improved, and product scrapping rate is reduced.

CN222758301UActive Publication Date: 2025-04-15HUIZHOU KLUHENG INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421496639.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-04-15
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

The guide rail structure of the existing vertical tin injection machine needs to be manually adjusted, resulting in low production efficiency, high product scrapping rate, and cumbersome adjustment process, which affects production time.

Method used

A quick-removal guide rail structure is designed, including guide rail, support rod and support module components. By symmetrically setting up the support rod and guide rail mounting seat, the rapid removal and installation of guide rails are achieved, reducing the need for accuracy adjustment.

Benefits of technology

It improves production efficiency, shortens product production time, improves the fixing accuracy of the guide rail structure, and reduces the product scrap rate due to cylinder drop.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a quick release type guide rail structure for a vertical tin spraying machine, which comprises a module or a screw rod, a guide rail and a support rod component, the support rods are symmetrically arranged at two ends of the tin furnace guide rail component, one end of each support rod is connected with the tin furnace guide rail component, the other end of each support rod is provided with a guide rail mounting seat, and the guide rail mounting seat is provided with a guide rail. And the guide rail is detachably arranged on the guide rail mounting seat. According to the utility model, the quick disassembly and assembly can be realized through a matched structure, and the precision does not need to be adjusted again, so that the production efficiency can be effectively improved, and the production time of products can be shortened. On the basis, the structure of the module, the guide rail and the supporting rod assembly is further designed, the fixing precision of the guide rail structure is improved, and the product rejection rate caused by cylinder falling is reduced.
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Description

Technical Field

[0001] The utility model relates to a tin furnace guide rail structure of a tin spraying machine, in particular to a quick-detachable guide rail structure used for a vertical tin spraying machine. Background Art

[0002] Vertical tin spraying machine refers to the equipment for tin spraying on vertical PCB circuit boards, which is widely used in the surface treatment production process of PCB circuit boards. The purpose of the guide rail structure used in the vertical tin spraying machine is to ensure that the PCB circuit board will not run around when entering the tin furnace, so as to ensure that the PCB board is lifted up and the wind knife blows the board surface in a fixed area after the tin is sprayed. At present, the traditional practice is to manually adjust the guide rail for each PCB circuit board product replacement, and there is no scale or other markings on the installation position of the guide rail; if the guide rail position is not adjusted accurately, it is easy to cause the PCB circuit board to fail to be pulled up when it is lifted, resulting in the product falling off the cylinder and being scrapped. Therefore, in the existing scheme, not only is it necessary to repeatedly and cumbersomely process, such as disassembling and assembling the guide rail by screwing or clamping with pliers; and after cleaning the wind knife, the guide rail is put back to its original position, and the placement of the guide rail needs to be confirmed again, and the accuracy needs to be adjusted, which is very time-consuming. It should be noted that in the actual production process, the cleaning cycle of the wind knife is generally cleaned once every 15 minutes. If the existing guide rail structure is used, it will undoubtedly limit the production efficiency of the product to a great extent. Summary of the invention

[0003] The technical problem to be solved by the utility model is to provide a quick-detachable guide rail structure for a vertical tin spraying machine, aiming to improve production efficiency and shorten product production time through optimized structural design. On this basis, the fixing accuracy of the guide rail structure is further improved to reduce the product scrap rate caused by falling off the cylinder.

[0004] In this regard, the utility model provides a quick-detachable guide rail structure for a vertical tin spraying machine, including: a guide rail, a support rod and a support module assembly, the support rod is symmetrically arranged at both ends of the support module assembly, one end of the support rod is connected to the support module assembly, and the other end of the support rod is provided with a guide rail mounting seat, and the guide rail is detachably arranged on the guide rail mounting seat.

[0005] A further improvement of the utility model is that mounting arms are provided at both ends of the support module assembly, and the support rod is detachably provided on the mounting arms.

[0006] A further improvement of the utility model is that a reinforcing rib is arranged on the installation arm, and the reinforcing rib is arranged on a side of the installation arm away from the support rod.

[0007] A further improvement of the utility model is that a concave mounting groove is provided on the top of the mounting arm, a T-shaped mounting portion matching the concave mounting groove is provided at one end of the support rod, and the T-shaped mounting portion and the concave mounting groove are detachably connected.

[0008] A further improvement of the utility model is that an insertion hole is provided on the guide rail mounting seat, an insertion end matching the insertion hole is provided on the outer side of the guide rail, and the insertion end is detachably connected to the insertion hole.

[0009] A further improvement of the utility model is that a trumpet-shaped introduction port is arranged on the inner top of the guide rail, and the trumpet-shaped introduction port is in a shape of being larger at the top and smaller at the bottom.

[0010] A further improvement of the utility model is that the support module assembly is arranged on the side or above the tin furnace, and the guide rail is inserted into the tin furnace.

[0011] A further improvement of the utility model is that the center point of the guide rail coincides with the center point of the tin furnace.

[0012] A further improvement of the utility model is that the support module assembly includes a servo motor, a base, a sliding seat pad and a mounting seat, the mounting seat is arranged above the base and the sliding seat pad, the support rod is arranged above the mounting seat, and the base is connected to the servo motor.

[0013] A further improvement of the utility model is that the support module assembly also includes an accordion protection cover, and the accordion protection cover is arranged on the base and between the mounting baffles at both ends of the base.

[0014] Compared with the prior art, the beneficial effect of the present invention is that: matching guide rails and support rods are designed, the support rods are symmetrically arranged at the two ends of the support module assembly, one end of the support rod is connected to the support module assembly, and the other end of the support rod is provided with a guide rail mounting seat, the guide rail is detachably arranged on the guide rail mounting seat, and then the matching structure can be used to achieve rapid disassembly and installation, and there is no need to readjust the accuracy, which effectively improves its production efficiency and shortens the production time of the product. On this basis, the present invention further optimizes the structure of the guide rail, support rod and support module assembly, improves the fixing accuracy of the guide rail structure, and reduces the product scrap rate caused by the cylinder falling off. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of an embodiment of the utility model;

[0016] Figure 2It is a structural schematic diagram of an embodiment of the utility model from another viewing angle;

[0017] Figure 3 This is a schematic diagram of the explosion structure of an embodiment of the utility model;

[0018] Figure 4 It is a schematic diagram of the explosion structure of an embodiment of the utility model in another viewing angle;

[0019] Figure 5 It is a structural schematic diagram of an embodiment of the utility model in an application environment;

[0020] Figure 6 It is a schematic structural diagram of an embodiment of the utility model after a partial accordion protective cover is hidden. DETAILED DESCRIPTION

[0021] In the description of the present invention, if there is a description of orientation, for example, the orientation or position relationship indicated by "upper", "lower", "front", "back", "left", "right", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. If a certain technical feature is referred to as "set", "fixed", "connected", or "installed" on another technical feature, it can be directly set, fixed, or connected to the other technical feature, or it can be indirectly set, fixed, connected, or installed on the other technical feature.

[0022] In the description of the present utility model, if "several" is involved, it means more than one; if "multiple" is involved, it means more than two; if "greater than", "less than", or "exceed" is involved, it should be understood as not including the number itself; if "above", "below", or "within" is involved, it should be understood as including the number itself. If "first", "second", etc. are involved, they should be understood as being used only to distinguish the names of the same or similar technical features, and should not be understood as implying / indicating the relative importance of the technical features, the number of the technical features, or the order of the technical features.

[0023] The preferred embodiments of the present invention will be described in further detail below in conjunction with the accompanying drawings.

[0024] like Figures 1 to 6As shown, this embodiment provides a quick-detachable guide rail structure for a vertical tin spraying machine, including: a guide rail 1, a support rod 2 and a support module assembly 3, the support rod 2 is symmetrically arranged at both ends of the support module assembly 3, one end of the support rod 2 is connected to the support module assembly 3, and the other end of the support rod 2 is provided with a guide rail mounting seat 4, and the guide rail 1 is detachably arranged on the guide rail mounting seat 4.

[0025] The guide rail 1 described in this embodiment refers to the guide rail of the PCB circuit board, which is used to ensure that the PCB circuit board will not run around when entering the tin furnace 12. The support rod 2 is symmetrically arranged at the two ends of the tin furnace stirring assembly 3, and the guide rail mounting seat 4 is arranged on the inner bending end of the support rod 2, and the bending end is arranged at the end of the support rod 2 away from the support module assembly 3; the guide rail 1 is detachably arranged at the end of the support rod 2 away from the support module assembly 3 through the guide rail mounting seat 4, so that the guide rails 1 symmetrical at both ends can be quickly assembled, so as to achieve the fixing and installation of the PCB circuit board through the guide rails 1 symmetrically arranged at both ends. In the actual production process, the support module assembly 3 can also be replaced by a screw assembly. This embodiment adopts a matching quick-release structure design, which makes the disassembly and installation process of the guide rail 1 simpler and more efficient, and no longer needs to readjust the accuracy, thereby effectively improving the production efficiency and shortening the production time of the product.

[0026] Preferably, Figures 1 to 6 As shown, mounting arms 5 are provided at both ends of the support module assembly 3 in this embodiment, and the support rod 2 is detachably provided on the mounting arms 5. That is to say, in this embodiment, not only the guide rail 1 is detachably designed, but also the support rod 2 for mounting the guide rail 1 is detachably designed, thereby better meeting the production requirements of different tin furnaces 12 or different PCB circuit boards.

[0027] like Figure 1 As shown, in this embodiment, the mounting arm 5 is provided with a reinforcing rib 6, and the reinforcing rib 6 is arranged on a side of the mounting arm 5 away from the supporting rod 2, so as to ensure that sufficient supporting force is provided.

[0028] More specifically, Figures 1 to 4 As shown, a concave mounting groove 7 is arranged at the top of the mounting arm 5 of the present embodiment, and a T-shaped mounting portion 8 matching the concave mounting groove 7 is arranged at one end of the support rod 2, and the T-shaped mounting portion 8 and the concave mounting groove 7 are detachably connected, so that the support rod 2 can be quickly installed and removed by snap-in.

[0029] As shown in the figure Figure 4As shown, since the guide rail 1 needs to be inserted into the tin furnace 12, the size requirement is higher. Therefore, unlike the detachable structure of the support rod 2, the guide rail mounting seat 4 of this embodiment is provided with an insertion hole 9, and the outer side of the guide rail 1 is provided with an insertion end 10 matching the insertion hole 9. The insertion end 10 is detachably connected to the insertion hole 9, so that the outer side of the guide rail 1 can be inserted and quickly installed and removed between the support rod 2. After taking out the guide rail 1 each time, when installing the guide rail 1 again, it is only necessary to align the guide rail 1 with the insertion hole 9 and insert it into place, and there is no need to readjust the accuracy. Therefore, the fixing accuracy of the quick-detachable guide rail structure can be improved through the optimized design of the structure, which provides a better basis for reducing the product scrap rate caused by falling off the cylinder.

[0030] It is worth noting that if Figure 1 and Figure 3 As shown, the inner top of the guide rail 1 of this embodiment is provided with a trumpet-shaped introduction port 11, which is large at the top and small at the bottom, so as to facilitate the rapid insertion and removal of the PCB circuit board; at the same time, it can also better improve the fixing accuracy of the guide rail structure to reduce the product scrap rate caused by falling out of the cylinder. Preferably, the trumpet-shaped introduction port 11 also includes a recessed mounting hole 19, which refers to a reserved recessed hole position structure, which is not a necessary structural feature. The reserved recessed hole position structure can facilitate the matching of screws or limiters and other structures according to actual application requirements to achieve the function of fixing and limiting.

[0031] In practical applications, the tin furnace stirring assembly 3 of this embodiment is arranged on the side or above the tin furnace 12, such as Figure 5 As shown, the support module assembly 3 is arranged on the side of the tin furnace 12, and the guide rail 1 is inserted into the tin furnace 12 from the top of the tin furnace 12 through the support rod 2, so as to ensure that the PCB circuit board will not move around when entering the tin furnace 12.

[0032] Preferably, the center point of the guide rail 1 in this embodiment coincides with the center point of the tin furnace 12. That is, the center axis between the guide rails 1 at both ends of the molding or screw assembly 3 coincides with the center axis of the tin furnace 12. With such a design, regardless of the size of the PCB product, it can be fixed in the middle position of the tin furnace 12 as the guide rail 1 is raised or lowered, and because the center point of the guide rail 1 coincides with the center point of the tin furnace 12, it is ensured that the center point of PCB products of different sizes does not change during the left and right movement of the guide rail 1, thereby better ensuring its tin spraying effect.

[0033] like Figure 1 and Figure 6As shown, the support module assembly 3 described in this embodiment includes a servo motor 13, a base 14, a sliding seat 15 and a mounting seat 16, wherein the mounting seat 16 is arranged above the base 14 and the sliding seat 15, and the sliding seat 15 is arranged between the base 14 and the mounting seat 16, and the support rod 2 is arranged above the mounting seat 16, that is, the support rod 2 is connected to the mounting seat 16 through the mounting arm 5, and the base 14 is connected to the servo motor 13, so that under the action of the servo motor 13, the base 14 and the mounting seat 16 can achieve relative movement in the left and right directions, and the track 1 is driven to move left and right through the mounting arm 5 and the support rod 2.

[0034] More preferably, the support module assembly 3 described in this embodiment also includes an accordion protection cover 17, and the accordion protection cover 17 is arranged on the base 14 and between the mounting baffles 18 at both ends of the base 14, so as to play a protective role when relative movement in the left and right directions is realized between the base 14 and the mounting seat 16.

[0035] In summary, the present embodiment provides a guide rail 1 and a support rod 2 of matching design, wherein the support rod 2 is symmetrically arranged at both ends of the tin furnace stirring assembly 3, one end of the support rod 2 is connected to the support module assembly 3, and the other end of the support rod 2 is provided with a guide rail mounting seat 4, and the guide rail 1 is detachably arranged on the guide rail mounting seat 4, so that it can be quickly disassembled and installed through a matching structure, and there is no need to readjust the accuracy, which effectively improves production efficiency and shortens product production time. On this basis, the present embodiment further optimizes the structure of the guide rail 1, the support rod 2 and the support module assembly 3, improves the fixing accuracy of the guide rail structure, and reduces the product scrap rate due to falling out of the cylinder.

[0036] The specific implementation methods described above are preferred implementation methods of the present utility model, and are not intended to limit the specific implementation scope of the present utility model. The scope of the present utility model includes but is not limited to the specific implementation methods. All equivalent changes made in accordance with the shape and structure of the present utility model are within the protection scope of the present utility model.

Claims

1. A quick-release guide rail structure for a vertical tin spraying machine, characterized in that: include: A guide rail (1), a support rod (2) and a support module assembly (3), wherein the support rod (2) is symmetrically arranged at both ends of the support module assembly (3), one end of the support rod (2) is connected to the support module assembly (3), and the other end of the support rod (2) is provided with a guide rail mounting seat (4), and the guide rail (1) is detachably arranged on the guide rail mounting seat (4).

2. The quick-detachable guide rail structure for a vertical tin spraying machine according to claim 1, characterized in that: Mounting arms (5) are provided at both ends of the support module assembly (3), and the support rod (2) is detachably mounted on the mounting arms (5).

3. The quick-detachable guide rail structure for a vertical tin spraying machine according to claim 2, characterized in that: The mounting arm (5) is provided with a reinforcing rib (6), and the reinforcing rib (6) is arranged on a side of the mounting arm (5) away from the support rod (2).

4. The quick-detachable guide rail structure for a vertical tin spraying machine according to claim 2, characterized in that: A concave mounting groove (7) is provided at the top of the mounting arm (5), and a T-shaped mounting portion (8) matching the concave mounting groove (7) is provided at one end of the support rod (2), wherein the T-shaped mounting portion (8) and the concave mounting groove (7) are detachably connected.

5. The quick-detachable guide rail structure for a vertical tin spraying machine according to any one of claims 1 to 4, characterized in that: An insertion hole (9) is provided on the guide rail mounting seat (4), and an insertion end (10) matching the insertion hole (9) is provided on the outer side of the guide rail (1), and the insertion end (10) is detachably connected to the insertion hole (9).

6. The quick-detachable guide rail structure for a vertical tin spraying machine according to claim 5, characterized in that: A trumpet-shaped introduction port (11) is provided at the inner top of the guide rail (1), and the trumpet-shaped introduction port (11) is in a shape of being larger at the top and smaller at the bottom.

7. The quick-detachable guide rail structure for a vertical tin spraying machine according to any one of claims 1 to 4, characterized in that: The support module assembly (3) is arranged on the side or above the tin furnace (12), and the guide rail (1) is inserted into the tin furnace (12).

8. The quick-detachable guide rail structure for a vertical tin spraying machine according to claim 7, characterized in that: The center point of the guide rail (1) coincides with the center point of the tin furnace (12).

9. The quick-detachable guide rail structure for a vertical tin spraying machine according to any one of claims 1 to 4, characterized in that: The support module assembly (3) comprises a servo motor (13), a base (14), a sliding seat pad (15) and a mounting seat (16); the mounting seat (16) is arranged above the base (14) and the sliding seat pad (15); the support rod (2) is arranged above the mounting seat (16); and the base (14) is connected to the servo motor (13).

10. The quick-detachable guide rail structure for a vertical tin spraying machine according to claim 9, characterized in that: The support module assembly (3) further comprises an accordion protection cover (17), wherein the accordion protection cover (17) is arranged on the base (14) and between the mounting baffles (18) at both ends of the base (14).