Carding equipment for spinning processing

By using a rubber brush head cleaning mechanism in the spinning processing equipment, the problem of material accumulation on the surface of the carding roller is solved, and a better carding effect and a reduction in material waste are achieved.

CN222758397UActive Publication Date: 2025-04-15ANHUI SHUNYUAN SMART TEXTILE CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421547482.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-04-15
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

During spinning processing, residual materials on the surface of the carding roller will cause materials to accumulate for a long time, affect the carding effect and cause material waste.

Method used

A carding equipment for spinning processing is designed, and a rubber brush head cleaning mechanism is used to adjust the fitting position between the rubber brush head and the top of the carding roller by driving the motor, and the coordination of the limiting spring and the sliding plate is used to ensure that the rubber brush head has a movable space to achieve a strong brushing effect.

Benefits of technology

It effectively reduces the accumulation of materials on the surface of the combing roller, reduces material waste, and improves the combing effect.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222758397U_ABST
    Figure CN222758397U_ABST
Patent Text Reader

Abstract

The utility model provides carding equipment for spinning processing, which relates to the technical field of spinning processing and comprises a mounting frame, a conveying belt is mounted in the mounting frame, a first fixing frame is mounted on one side of the upper surface of the mounting frame, and a compression roller is rotatably mounted in the first fixing frame. Second fixing frames are mounted on the two sides of the upper surface of the mounting frame, a carding roller is rotationally mounted in each second fixing frame, a cleaning mechanism is arranged at the top of each second fixing frame, and a plurality of carding convex thorns are arranged on the surface of each carding roller. The bottom of the rubber brush head is adjusted to the position where the rubber brush head is attached to the top of the carding roller through driving of the driving motor, in the rotating process of the carding roller, the rubber brush head can brush the surface of the carding roller, residual materials on the surface can be cleaned, accumulation of the materials on the surface of the carding roller can be effectively reduced, and the carding efficiency is improved. And waste of materials can be reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of spinning processing, in particular to a carding device for spinning processing. Background Art

[0002] Spinning is a process of using animal or plant fibers to twist them into continuous yarns. During the spinning process, the processed cotton materials are piled together in balls. In order to facilitate subsequent processing, they need to be combed. For example, the patent with application number 201920960730.4 proposes a fiber-combing device based on spinning processing, including a shell, an inspection panel, an operation panel and a feed hole are respectively provided on the front of the shell, tempered glass is provided on the front of the inspection panel, and a rolling roller and a conveyor belt are respectively provided on the inner side of the feed hole, and support frames are provided on both sides of the conveyor belt. A driven roller and an active roller are respectively arranged on the inner side of the conveyor belt, a discharge hole and a storage box are respectively arranged on the back side of the shell, a discharge pipe is arranged on the front side of the storage box, a lock is arranged on the top of the discharge pipe, a pipe cover is arranged on the front side of the discharge pipe, a motor, an arc plate and a guide plate are respectively arranged inside the shell, a power belt is arranged on the outer wall of the active roller, an opening roller is arranged on the inner side of the power belt, a roller is arranged on one side of the opening roller, a needle cloth is arranged on the outer wall of the opening roller, and a drill rod is arranged on the inner side of the opening roller. The above scheme provides a fiber-forming combing device based on spinning processing, which has the advantages of good combing effect and not easy to be blocked inside.

[0003] During the use of the combing device in the above scheme, some materials will remain on the surface of the combing roller during the combing process. After long-term use, a lot of materials will accumulate on the surface of the combing roller, which will not only affect the combing effect but also cause waste of materials. Therefore, we have made improvements on this and proposed a combing equipment for spinning processing. Utility Model Content

[0004] The main purpose of the utility model is to provide a combing device for spinning processing, which can effectively solve the problem that during the use of the combing device, some materials will remain on the surface of the combing roller during the combing process. After long-term use, a lot of materials will accumulate on the surface of the combing roller, which will not only affect the combing effect but also cause waste of materials.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A combing device for spinning processing, comprising a mounting frame, a conveyor belt is installed inside the mounting frame, a first fixed frame is installed on one side of the upper surface of the mounting frame, a pressure roller is rotatably installed inside the first fixed frame, and a first servo motor for driving the pressure roller to rotate is also provided at one end of the first fixed frame, second fixed frames are installed on both sides of the upper surface of the mounting frame, a combing roller is rotatably installed inside each of the second fixed frames, and a second servo motor for driving the combing roller to rotate is also provided at one end of the second fixed frame, a cleaning mechanism is provided on the top of the second fixed frame, and a plurality of combing protrusions are provided on the surface of each of the combing rollers.

[0007] Preferably, the cleaning mechanism includes a connecting rod, which is installed on one side of the top of each second fixing frame, and a mounting plate is installed between two connecting rods on the same side, and a mounting groove is provided on one side surface of each mounting plate.

[0008] Preferably, a driving motor is installed on the top of one of the mounting plates, an adjusting screw is installed on the output end of the driving motor, one end of the adjusting screw is rotatably set on the bottom inner wall of the mounting groove, and a screw sleeve is movably installed on the rod body of the adjusting screw.

[0009] Preferably, a limit rod is installed inside the installation groove away from the adjusting screw rod, a sliding sleeve is slidably installed on the rod body of the limit rod, and a connecting frame is installed at one end of the sliding sleeve and the screw rod sleeve.

[0010] Preferably, a top plate is installed between the two connecting frames and above each combing roller, and a groove is formed on the lower surface of each top plate.

[0011] Preferably, limit springs are installed on both sides of the top inner wall of the groove, and a sliding plate is installed at one end of the limit spring.

[0012] Preferably, the top of the sliding plate is slidably arranged inside the groove, and a base plate is installed at the bottom of the sliding plate.

[0013] Preferably, a plurality of rubber brush heads are evenly distributed and installed on the lower surface of the bottom plate.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] By driving the driving motor, the bottom of the rubber brush head is adjusted to a position that fits with the top of the combing roller. When the combing roller is rotating, the rubber brush head can brush the surface of the combing roller to clean the material remaining on the surface, which can effectively reduce the accumulation of material on the surface of the combing roller and the waste of material. The rubber brush head at the bottom is movably installed through the limit spring and the sliding plate, so that the rubber brush head still has a certain distance of movable space after contacting the surface of the combing roller. When there is more material on the surface of the combing roller, the rubber brush head will be squeezed upward, and under the elastic action of the spring, the rubber brush head will rebound downward, thereby having a stronger brushing effect and a better cleaning effect on the material. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0017] Figure 2 It is a front view of the utility model;

[0018] Figure 3 For the utility model Figure 2 Schematic diagram of the three-dimensional structure of the cross section at AA in the middle;

[0019] Figure 4 For the utility model Figure 2 Schematic diagram of the three-dimensional structure of the cross section at BB in the middle.

[0020] In the figure: 1, mounting frame; 2, conveyor belt; 3, first fixed frame; 4, pressure roller; 5, first servo motor; 6, second fixed frame; 7, combing roller; 701, combing ridges; 8, second servo motor; 9, cleaning mechanism; 901, connecting rod; 902, mounting plate; 9021, mounting groove; 903, driving motor; 904, adjusting screw rod; 905, screw rod sleeve; 906, limiting rod; 907, sliding sleeve; 908, connecting frame; 909, top plate; 910, groove; 911, limiting spring; 912, sliding plate; 913, bottom plate; 914, rubber brush head. DETAILED DESCRIPTION

[0021] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] like Figure 1As shown, a combing device for spinning processing includes a mounting frame 1, a conveyor belt 2 is installed inside the mounting frame 1, a first fixed frame 3 is installed on one side of the upper surface of the mounting frame 1, a pressure roller 4 is rotatably installed inside the first fixed frame 3, and a first servo motor 5 for driving the pressure roller 4 to rotate is also provided at one end of the first fixed frame 3, second fixed frames 6 are installed on both sides of the upper surface of the mounting frame 1, a combing roller 7 is rotatably installed inside each second fixed frame 6, and a second servo motor 8 for driving the combing roller 7 to rotate is also provided at one end of the second fixed frame 6, a cleaning mechanism 9 is provided on the top of the second fixed frame 6, and a plurality of combing ridges 701 are provided on the surface of each combing roller 7.

[0023] like Figure 2 , Figure 3 , Figure 4 As shown, the cleaning mechanism 9 includes a connecting rod 901, which is installed on one side of the top of each second fixing frame 6, and a mounting plate 902 is installed between the two connecting rods 901 on the same side. A mounting groove 9021 is opened on the surface of one side of each mounting plate 902, and a driving motor 903 is installed on the top of one of the mounting plates 902, and an adjusting screw rod 904 is installed on the output end of the driving motor 903. One end of the adjusting screw rod 904 is rotatably set on the bottom inner wall of the mounting groove 9021, and a screw rod sleeve 905 is movably installed on the rod body of the adjusting screw rod 904. A limiting rod 906 is installed inside the mounting groove 9021 away from the adjusting screw rod 904, and a sliding sleeve 907 is slidably installed on the rod body of the limiting rod 906. A connecting frame 908 is installed on one end of the sliding sleeve 907 and the screw rod sleeve 905.

[0024] By adjusting the meshing transmission between the screw rod 904 and the screw rod sleeve 905, under the drive of the driving motor 903, the distance between the bottom of the rubber brush head 914 and the top of the combing roller 7 can be adjusted, and can be adjusted according to the amount of residual material on the surface of the combing roller 7, which is more convenient during use. Through the sliding cooperation between the sliding sleeve 907 and the limiting rod 906, the moving trajectory of the top plate 909 can be limited, making it more stable during movement.

[0025] like Figure 4 As shown, a top plate 909 is installed between the two connecting frames 908 and above each combing roller 7, a groove 910 is opened on the lower surface of each top plate 909, and limiting springs 911 are installed on both sides of the top inner wall of the groove 910, a sliding plate 912 is installed at one end of the limiting spring 911, the top of the sliding plate 912 is slidably set inside the groove 910, a bottom plate 913 is installed at the bottom of the sliding plate 912, and a plurality of rubber brush heads 914 are evenly distributed on the lower surface of the bottom plate 913.

[0026] The rubber brush head 914 at the bottom is movably installed through the limit spring 911 and the sliding plate 912, so that the rubber brush head 914 still has a certain distance of movable space after contacting the surface of the combing roller 7. When there is a lot of material on the surface of the combing roller 7, the rubber brush head 914 will be squeezed upward, and under the elastic action of the spring, the rubber brush head 914 will rebound downward, thereby having a stronger brushing effect and a better cleaning effect on the material.

[0027] The working principle of this kind of carding equipment for spinning processing:

[0028] When in use, the material is placed on the conveyor belt 2 for transportation, and the pressure roller 4 and the combing roller 7 are driven to rotate by the first servo motor 5 and the second servo motor 8. When the material passes under the pressure roller 4, the rotating pressure roller 4 can press the material to facilitate subsequent combing work. When the material passes through the combing roller 7, the rotating combing ridges 701 on the surface of the combing roller 7 can disperse and comb more materials. The combing ridges 701 on the surface of the combing roller 7 at the rear are more densely distributed. When the material passes under the front combing roller 7, it will be preliminarily combed, and then the rear combing roller 7 will perform secondary combing, and the combing effect is very good. Better yet, the adjusting screw 904 is driven to rotate by the driving motor 903. Under the meshing action between the adjusting screw 904 and the screw sleeve 905, the screw sleeve 905 can drive the top plate 909 to move up and down, so that the height position of the rubber brush head 914 can be adjusted, and the bottom of the rubber brush head 914 is adjusted to a position that fits with the top of the combing roller 7. During the rotation of the combing roller 7, the rubber brush head 914 can brush the surface of the combing roller 7, and can clean the material remaining on the surface, which can effectively reduce the accumulation of materials on the surface of the combing roller 7 and also reduce the waste of materials.

[0029] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not limitations on the implementation methods of the present invention. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is impossible to list all the implementation methods here. All obvious changes or modifications derived from the technical solution of the present invention are still within the protection scope of the present invention.

Claims

1. A carding device for spinning processing, comprising a mounting frame (1), characterized in that: A conveyor belt (2) is installed inside the mounting frame (1); a first fixed frame (3) is installed on one side of the upper surface of the mounting frame (1); a pressure roller (4) is rotatably installed inside the first fixed frame (3); a first servo motor (5) for driving the pressure roller (4) to rotate is also provided at one end of the first fixed frame (3); second fixed frames (6) are installed on both sides of the upper surface of the mounting frame (1); a combing roller (7) is rotatably installed inside each of the second fixed frames (6); a second servo motor (8) for driving the combing roller (7) to rotate is also provided at one end of the second fixed frame (6); a cleaning mechanism (9) is provided on the top of the second fixed frame (6); and a plurality of combing protrusions (701) are provided on the surface of each of the combing rollers (7).

2. A carding device for spinning processing according to claim 1, characterized in that: The cleaning mechanism (9) comprises a connecting rod (901), wherein the connecting rod (901) is mounted on one side of the top of each second fixing frame (6), and a mounting plate (902) is mounted between two connecting rods (901) located on the same side, and a mounting groove (9021) is provided on one side surface of each mounting plate (902).

3. A carding device for spinning processing according to claim 2, characterized in that: A driving motor (903) is installed on the top of one of the mounting plates (902), an adjusting screw rod (904) is installed on the output end of the driving motor (903), one end of the adjusting screw rod (904) is rotatably arranged on the bottom inner wall of the mounting groove (9021), and a screw rod sleeve (905) is movably installed on the rod body of the adjusting screw rod (904).

4. A carding device for spinning processing according to claim 3, characterized in that: A limit rod (906) is installed inside the installation groove (9021) away from the adjusting screw rod (904), a sliding sleeve (907) is slidably installed on the rod body of the limit rod (906), and a connecting frame (908) is installed on one end of the sliding sleeve (907) and the screw rod sleeve (905).

5. A carding device for spinning processing according to claim 4, characterized in that: A top plate (909) is installed between the two connecting frames (908) and above each combing roller (7), and a groove (910) is provided on the lower surface of each top plate (909).

6. A carding device for spinning processing according to claim 5, characterized in that: Limiting springs (911) are installed on both sides of the top inner wall of the groove (910), and a sliding plate (912) is installed on one end of the limiting spring (911).

7. A carding device for spinning processing according to claim 6, characterized in that: The top of the sliding plate (912) is slidably disposed inside the groove (910), and a bottom plate (913) is installed at the bottom of the sliding plate (912).

8. A carding device for spinning processing according to claim 7, characterized in that: A plurality of rubber brush heads (914) are evenly distributed and installed on the lower surface of the bottom plate (913).

Citation Information

Patent Citations

  • Fiber forming carding device based on spinning processing

    CN210560927U