Air suction mechanism for gilling machine

By designing an automatic air suction cleaning mechanism for needle combing machines, the time-consuming and labor-intensive problem of manual cleaning of short fibers in the prior art is solved, and a more efficient cleaning process is achieved, and the production efficiency of needle combing machines is improved.

CN222758411UActive Publication Date: 2025-04-15ZHOUSHAN JIUYIDA MACHINERY
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Patent Information

Application Number
CN202421645884.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-04-15
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

The existing needle combing machine cleansing short fibers requires manual operation, which is time-consuming and labor-intensive, and reduces production efficiency.

Method used

A suction mechanism for a needle comb is designed, including a suction head No. 1 and a suction head No. 2, and the function of automatically cleaning the short fibers through the connecting tube and the power element is realized.

Benefits of technology

Through the automated air suction mechanism, the working efficiency of the needle comb is effectively improved, the time and labor of manual cleaning is reduced, and the machine downtime caused by the accumulation of staple fibers is avoided.

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Abstract

The utility model provides an air suction mechanism for a gilling machine. The air suction mechanism solves the problems that time and labor are wasted and production efficiency is low when short fibers are cleaned manually. The suction head seat is used for being connected with a connecting pipe; the first suction head is arranged at the front end of the suction head seat and located below the comb box, the first suction head is matched with the suction head seat in the circumferential direction, and the first suction head is provided with a first power element; one end of the air suction pipe is arranged on the suction head seat, and the other end is positioned above the comb box; the second suction head is arranged on the top face of the suction head base and located below the rear roller. The first power element is an air cylinder, during normal work, the air cylinder drives the first suction head to move upwards to be attached to the bottom of the comb box and the position above the comb box through an air suction opening of the air suction pipe so as to clean short fibers on the comb box, meanwhile, the second suction head cleans short fibers on a rear roller, and work efficiency can be effectively improved. When the equipment needs to be cleaned integrally, the air cylinder drives the first suction head to move downwards, and a space is vacated so that workers can clean the interior of the machine conveniently.
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Description

Technical Field

[0001] The utility model relates to the technical field of gilling machines, in particular to an air suction mechanism used for gilling machines. Background Art

[0002] The needle combing machine consists of three parts: feeding, drafting and output. The drafting part is mainly composed of the front roller, comb box and rear roller. There is a slowly moving needle row in the comb box between the front and rear rollers, forming a longer intermediate control area, which can reliably control the length and large discrete fiber strips and reduce the irregular movement of short fibers. The function of the needle combing machine is to improve the loosening and straightening state of the fiber and the uniformity of the fiber strip structure, including uniform strip dryness, uniform weight and uniform mixing. During the operation of the needle combing machine, short fibers will be left on the comb box and the rear roller, so it is necessary to regularly clean the short fibers remaining on the comb box and the rear roller to prevent the accumulation of short fibers and the problem of machine winding and thus causing downtime. The current existing cleaning method is to open the needle combing machine for manual cleaning after it has been used for a period of time. This cleaning method is not only time-consuming and labor-intensive, but also reduces the production efficiency of the needle combing machine. Utility Model Content

[0003] In order to overcome the shortcomings of the background technology, the utility model provides an air suction mechanism for a gill combing machine, which solves the problem that manual cleaning of short fibers is not only time-consuming and labor-intensive but also has low production efficiency.

[0004] The technical solution adopted by the utility model is as follows:

[0005] A suction mechanism for a gilling machine, comprising a connecting pipe, and also comprising:

[0006] A suction head seat, used for connecting with the connecting pipe;

[0007] A number one suction head is arranged at the front end of the suction head seat and is located below the combing box. The number one suction head is circumferentially matched with the suction head seat. The number one suction head is equipped with a number one power element for driving the number one suction head to rotate;

[0008] A suction pipe, one end of which is arranged on the suction head seat, and the other end is located above the combing box;

[0009] The second suction head is arranged on the top surface of the suction head seat and is located below the rear roller.

[0010] Mounting plates are provided on both sides of the suction head seat, the mounting plates are provided with inclined notches, the ends of the notches are provided with U-shaped grooves, and the No. 1 suction head is provided with a rotating shaft for cooperating with the U-shaped grooves.

[0011] The front end of the suction head seat is also provided with an air suction port, and the air suction port is close to the matching position of the rotating shaft and the mounting plate.

[0012] The suction force of the No. 1 suction head is adjustable.

[0013] A through hole is provided at the bottom of the No. 1 suction head, a baffle is hinged at the bottom of the No. 1 suction head, an adjustment plate is installed on one side of the baffle, a plurality of connection holes are provided on the adjustment plate, and a connection column for cooperating with the connection hole is provided on one side of the No. 1 suction head.

[0014] The connecting pipe includes a No. 1 pipe and a No. 2 pipe, the No. 1 pipe is connected to the suction head seat, a partition mechanism is provided between the No. 1 pipe and the No. 2 pipe, the partition mechanism has a No. 1 position connecting the No. 1 pipe and the No. 2 pipe and a No. 2 position separating the No. 1 pipe and the No. 2 pipe, and a ventilation pipe is provided on the No. 2 pipe.

[0015] The partition mechanism includes a No. 1 connecting plate arranged at the end of the No. 1 pipe and a No. 2 connecting plate arranged at the front end of the No. 2 pipe. A partition is arranged between the No. 1 connecting plate and the No. 2 connecting plate. The partition is circumferentially matched with the No. 1 connecting plate. The partition is connected to a No. 2 power element for driving the partition to swing.

[0016] The beneficial effects of the utility model are:

[0017] The other end of the connecting pipe is connected to a fan, and the No. 1 power element is a cylinder. When working normally, the cylinder drives the No. 1 suction head to move upward and fit the bottom of the comb box. The suction port of the suction pipe is above the comb box to clean the short fibers on the comb box. At the same time, the No. 2 suction head cleans the short fibers on the rear roller, which can effectively improve work efficiency. When the equipment needs to be cleaned as a whole, the cylinder drives the No. 1 suction head to move downward, freeing up space for workers to clean the inside of the machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the utility model.

[0019] Figure 2 It is a schematic diagram of the baffle in the No. 1 suction head of the utility model being opened.

[0020] Figure 3 It is a schematic diagram of No. 1 suction head of the utility model.

[0021] Figure 4 It is a schematic diagram of the suction head holder of the utility model.

[0022] Figure 5 It is a schematic diagram of the cooperation between the first pipe and the second pipe of the utility model.

[0023] Suction head seat 1, suction head No. 1 2, power element No. 1 3, suction pipe 4, suction head No. 2 5, mounting plate 6, notch 7, U-shaped groove 8, rotating shaft 9, suction port 10, through hole 11, baffle 12, adjustment plate 13, connecting hole 14, connecting column 15, pipe No. 1 16, pipe No. 2 17, ventilation pipe 18, connecting plate No. 1 19, connecting plate No. 2 20, partition 21, power element No. 2 22. DETAILED DESCRIPTION

[0024] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0025] In the embodiment, Figure 1 , Figure 2 , Figure 3 , Figure 4 As shown, the suction mechanism for the gill combing machine includes a connecting pipe and further includes:

[0026] A suction head holder 1, used for connecting with a connecting pipe;

[0027] A number one suction head 2 is arranged at the front end of the suction head seat 1 and is located below the combing box. The number one suction head 2 is circumferentially matched with the suction head seat 1. The number one suction head 2 is equipped with a number one power element 3 for driving the number one suction head 2 to rotate;

[0028] A suction pipe 4, one end of which is arranged on the suction head seat 1, and the other end is located above the combing box;

[0029] The second suction head 5 is arranged on the top surface of the suction head holder 1 and is located below the rear roller.

[0030] The other end of the connecting pipe is connected to a fan, and the No. 1 power element 3 is a cylinder. When working normally, the cylinder drives the No. 1 suction head 2 to move upward and fit the bottom of the combing box. The suction port of the suction pipe 4 is above the combing box to clean the short fibers on the combing box. At the same time, the No. 2 suction head 5 cleans the short fibers on the rear roller, which can effectively improve work efficiency. When the equipment needs to be cleaned as a whole, the cylinder drives the No. 1 suction head 2 to move downward, freeing up space for workers to clean the inside of the machine.

[0031] In the embodiment, Figure 1 , Figure 3 , Figure 4 As shown, mounting plates 6 are provided on both sides of the suction head seat 1, and the mounting plates 6 are provided with inclined notches 7, and the ends of the notches 7 are provided with U-shaped grooves 8, and the first suction head 2 is provided with a rotating shaft 9 for cooperating with the U-shaped grooves 8. The rotating shaft 9 is directly placed into the U-shaped grooves 8 along the notches 7, and then the first suction head 2 can be driven to swing through the cylinder, so the first suction head 2 is easy to install.

[0032] In the embodiment, Figure 1 , Figure 2As shown, the front end of the suction head seat 1 is also provided with a suction port 10, which is close to the matching position of the rotating shaft 9 and the mounting plate 6. It is used to suck away the hair and dust accumulated in the dead corner between the suction head seat 1 and the first suction head 2 to prevent the rotating shaft 9 from getting stuck.

[0033] In the embodiment, Figure 2 As shown, the suction force of the first suction head 2 is adjustable to prevent the suction force from being too large, which may cause the fiber strips to be sucked in.

[0034] In the embodiment, Figure 2 As shown, a through hole 11 is provided at the bottom of the suction head 2, a baffle 12 is hinged at the bottom of the suction head 2, an adjustment plate 13 is installed on one side of the baffle 12, a plurality of connection holes 14 are provided on the adjustment plate 13, and a connection column 15 for cooperating with the connection hole 14 is provided on one side of the suction head 2. The plurality of connection holes 14 are arranged in an arc shape, and the adjustment plate 13 is connected to the baffle 12 by bolts. By loosening the bolts and cooperating with the connection holes 14 at different positions through the connection holes 14, the distance between the bottom of the suction head 2 and the baffle 23 can be adjusted, so that part of the wind can enter from the through hole, thereby adjusting the suction force of the suction head 2.

[0035] In the embodiment, Figure 5 As shown, the connecting pipe includes a No. 1 pipe 16 and a No. 2 pipe 17, the No. 1 pipe 16 is connected to the suction head seat 1, and a partition mechanism is provided between the No. 1 pipe 16 and the No. 2 pipe 17, the partition mechanism has a No. 1 position connecting the No. 1 pipe 16 and the No. 2 pipe 17 and a No. 2 position separating the No. 1 pipe 16 and the No. 2 pipe 17, and a vent pipe 18 is provided on the No. 2 pipe 17. When it is necessary to clean the short fibers on the combing box and the back roller, the No. 1 pipe 16 is connected to the No. 2 pipe 17, and the vent pipe 18 is blocked; when it is necessary to fully clean the needle combing machine, the No. 1 pipe 16 and the No. 2 pipe 17 are separated, the vent pipe 18 is opened and a hose is connected to clean the entire machine.

[0036] In the embodiment, Figure 5 As shown, the partition mechanism includes a No. 1 connecting plate 19 arranged at the end of the No. 1 pipe 16 and a No. 2 connecting plate 20 arranged at the front end of the No. 2 pipe 17, and a partition 21 is arranged between the No. 1 connecting plate 19 and the No. 2 connecting plate 20, and the partition 21 is circumferentially matched with the No. 1 connecting plate 19, and the partition 21 is connected to a No. 2 power element 22 for driving the partition 21 to swing. The No. 2 power element 22 is a cylinder, and the partition 21 is driven to swing by the movement of the telescopic rod of the cylinder, and is used to seal or open the connection between the No. 1 pipe 16 and the No. 2 pipe 17, and the structure is simple.

[0037] Obviously, the above embodiments of the present invention are merely examples for illustrating the present invention, and are not intended to limit the implementation methods of the present invention. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to provide all the implementation methods here. However, these obvious changes or modifications derived from the essential spirit of the present invention still fall within the scope of protection of the present invention.

Claims

1. A suction mechanism for a gill combing machine, comprising a connecting pipe, characterized in that: Also includes: A suction head seat (1), used for connecting to a connecting pipe; A number one suction head (2) is arranged at the front end of the suction head seat (1) and is located below the combing box. The number one suction head (2) and the suction head seat (1) are circumferentially matched. The number one suction head (2) is equipped with a number one power element (3) for driving the number one suction head (2) to rotate. A suction pipe (4), one end of which is arranged on the suction head seat (1) and the other end of which is located above the combing box; The second suction head (5) is arranged on the top surface of the suction head seat (1) and is located below the rear roller.

2. The air suction mechanism for a gill combing machine according to claim 1, characterized in that: Mounting plates (6) are provided on both sides of the suction head seat (1), the mounting plates (6) are provided with inclined notches (7), the ends of the notches (7) are provided with U-shaped grooves (8), and the first suction head (2) is provided with a rotating shaft (9) for cooperating with the U-shaped grooves (8).

3. The air suction mechanism for a gilling machine according to claim 1, characterized in that: The front end of the suction head seat (1) is also provided with an air suction port (10), and the air suction port (10) is close to the matching position of the rotating shaft (9) and the mounting plate (6).

4. The air suction mechanism for a gill combing machine according to claim 1, characterized in that: The suction force of the No. 1 suction head (2) is adjustable.

5. The air suction mechanism for a gilling machine according to claim 4, characterized in that: A through hole (11) is provided at the bottom of the No. 1 suction head (2), a baffle (12) is hingedly connected to the bottom of the No. 1 suction head (2), an adjustment plate (13) is installed on one side of the baffle (12), a plurality of connection holes (14) are provided on the adjustment plate (13), and a connection column (15) for cooperating with the connection hole (14) is provided on one side of the No. 1 suction head (2).

6. The air suction mechanism for a gill combing machine according to claim 1, characterized in that: The connecting pipe comprises a No. 1 pipe (16) and a No. 2 pipe (17); the No. 1 pipe (16) is connected to the suction head holder (1); a partition mechanism is provided between the No. 1 pipe (16) and the No. 2 pipe (17); the partition mechanism has a No. 1 position connecting the No. 1 pipe (16) and the No. 2 pipe (17) and a No. 2 position separating the No. 1 pipe (16) and the No. 2 pipe (17); and a vent pipe (18) is provided on the No. 2 pipe (17).

7. The air suction mechanism for a gill combing machine according to claim 6, characterized in that: The partition mechanism comprises a No. 1 connecting plate (19) arranged at the end of the No. 1 pipe (16) and a No. 2 connecting plate (20) arranged at the front end of the No. 2 pipe (17); a partition (21) is arranged between the No. 1 connecting plate (19) and the No. 2 connecting plate (20); the partition (21) is circumferentially matched with the No. 1 connecting plate (19); and the partition (21) is connected to a No. 2 power element (22) for driving the partition (21) to swing.