High-efficiency low-tension washing machine after printing

By using airfloating components in the post-printing washing machine to generate tiny bubbles, the contact area between the fabric and water is reduced, and the problem of the fabric being pulled by the surface tension during the post-printing washing process is solved, efficient and low-tension washing is achieved, and fabric damage is reduced.

CN222758510UActive Publication Date: 2025-04-15NANTONG PAITNEY TEXTILE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421580194.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-04-15
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

During the washing process after printing, the textile fabric will be pulled by water surface tension when it comes out of water, causing the fabric shape to change, shrink or damage.

Method used

A high-efficiency low-tension printing post-washing machine is designed, and a gas-floating component is used to generate tiny bubbles inside the washing box. The control module makes the air-floating component reciprocating, increasing the bubble density, reducing the contact area between fabric and water, thereby reducing the influence of surface tension.

Benefits of technology

By reducing the contact area between fabric and water, it can effectively reduce the impact of water surface tension, reduce damage to textile fabrics, and improve water washing efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-efficiency low-tension washing machine after printing, and belongs to the technical field of washing of printed and dyed cloth. The washing machine comprises a washing tank; the air flotation assembly is arranged in the water washing tank and is used for generating tiny bubbles; the control module is positioned in the water washing tank and can enable the air flotation assembly to reciprocate; and the gas module is arranged outside the water washing tank and can inject gas into the air flotation assembly. According to the high-efficiency low-tension post-printing washing machine, the air flotation assembly can generate tiny bubbles in the washing tank, when textile fabric passes through water, the tiny bubbles rise and are adsorbed on the textile fabric, and the tiny bubbles are attached to the textile fabric, so that the textile fabric partially or completely floats, the contact area with the water is reduced, and the washing efficiency is improved. The surface tension of water mainly acts on a water-air interface, so that the influence of the surface tension can be effectively reduced by reducing the contact area of the fabric and water, and the damage to the fabric is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of water washing of printed and dyed cloths, in particular to a high-efficiency and low-tension post-printing water washing machine. Background Art

[0002] Textile printing is the process of localized dyeing on a predetermined area of ​​fabric. The washing process after textile printing is an important post-processing step, which has several main purposes: Remove floating colors: During the printing process, unfixed dyes and slurries will remain on the fabric. Washing can remove these floating colors to prevent fading during subsequent use and improve color fastness: Washing can help fix colors and improve the color fastness of printed patterns, making the prints more washable and less likely to fall off, and improve the feel and appearance: Washing can remove the slurry on the fabric, making it feel softer and more comfortable and the appearance more natural. Remove chemical residues: Various chemical additives may be used in the printing process. Washing can remove these chemical residues, making the product safer. Uniform color: Some printed products may have uneven color after printing. Washing can help unify the color and improve the appearance quality of the product.

[0003] In order to improve the washing efficiency of fabrics, textile mills usually use continuous washing machines to wash fabrics so that textile fabrics can be washed uninterruptedly. However, during the washing process, the washed textile fabrics need to be drained from the water. When draining from the water, they will leave the water surface, causing the tension of the water surface to pull the fabric. If the tension is too large, it will affect the shape of the print, and may seriously cause the fabric to deform, shrink or be damaged. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a high-efficiency and low-tension post-printing washing machine.

[0005] The technical solution of the utility model is: a high-efficiency and low-tension post-printing washing machine, comprising: a washing box; an air flotation component for generating tiny bubbles arranged inside the washing box; a control module located inside the washing box capable of reciprocating the air flotation component; a gas module arranged outside the washing box capable of injecting gas into the air flotation component; wherein the air flotation component comprises: a plurality of first air pipes arranged at intervals along the length direction of the washing box; a plurality of second air pipes connected to the first air pipes and arranged along the width direction of the washing box; and exhaust holes arranged on the first air pipes and the second air pipes, the exhaust holes enabling the gas inside the first air pipes and the second air pipes to enter the washing box.

[0006] Furthermore, a sliding assembly capable of supporting and slidably connecting the air flotation assembly is provided inside the water washing box, and the sliding assembly includes slideways provided on both sides of the inner wall of the water washing box and along its length direction; and a sliding bar slidably connected to the inside of the sliding assembly and fixedly connected to the air flotation assembly.

[0007] Furthermore, the control module includes a control box; a half gear rotatably arranged inside the control box; a frame located inside the control box, the upper and lower inner walls of the frame being provided with racks meshing with the half gear; and a connecting piece arranged on the frame and passing through the control box and fixed to the air flotation assembly.

[0008] Furthermore, a sliding rod is provided inside the control box and located at the upper and lower sides of the frame; and a sliding sleeve on the sliding rod is provided with a sliding sleeve fixedly connected to the frame.

[0009] Furthermore, a transmission shaft rotatably connected to the control box is provided through the center of the half gear, and a driven wheel is fixedly sleeved on the transmission shaft. A motor box is provided inside the control box, and a driving wheel connected to the driven wheel belt is fixedly connected to the output shaft of the motor box.

[0010] Furthermore, a notch for placing the water washing box is provided on the surface of the water washing box; and a sealing plate capable of closing the notch is provided at the rear end of the water washing box.

[0011] Furthermore, the gas module includes an air pump disposed outside the water washing box; an output end of the air pump is connected to a hose connected to the air flotation component.

[0012] Furthermore, the washing box is provided with guide rollers for textile fabrics.

[0013] The beneficial technical effect of the utility model is that the air flotation component can generate tiny bubbles inside the washing box. When the textile fabric passes through the water, the tiny bubbles will rise and adsorb on the textile fabric. The tiny bubbles adhere to the fabric, causing the fabric to partially or completely float, reducing the contact area with water. Since the surface tension of water mainly acts on the water-air interface, reducing the contact area between the fabric and water can effectively reduce the influence of the surface tension, thereby reducing fabric damage. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of a front cross-section of the structure of the utility model;

[0015] Figure 2 It is a schematic top view of the structure of the air flotation assembly of the utility model;

[0016] Figure 3 It is a schematic diagram of the structure of the control module of the utility model;

[0017] Figure 4 This utility model Figure 1 A schematic diagram of the enlarged structure at point A in the middle.

[0018] The numbers and letters in the figure represent the corresponding component names:

[0019] 1. Washing box; 2. First air pipe; 21. Second air pipe; 22. Exhaust hole; 23. Slideway; 24. Slide bar; 3. Control box; 31. Half gear; 32. Frame; 33. Rack; 34. Connector; 35. Slide bar; 36. Slide sleeve; 37. Driven wheel; 38. Motor box; 39. Driving wheel; 4. Notch; 41. Sealing plate; 5. Air pump; 51. Hose; 6. Guide roller. DETAILED DESCRIPTION

[0020] In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the specific implementation methods of the utility model are further described in detail below in conjunction with the drawings and embodiments. The following embodiments are used to illustrate the utility model but are not used to limit the scope of the utility model.

[0021] See attached Figure 1-4 As shown, the high-efficiency and low-tension post-printing washing machine of the first embodiment includes: a washing box 1; an air flotation component for generating tiny bubbles arranged inside the washing box 1; and a control module located inside the washing box 1 that enables the air flotation component to reciprocate.

[0022] The flotation component can generate tiny bubbles inside the washing box 1. When the textile fabric passes through the water, the tiny bubbles will rise and adsorb on the textile fabric. The tiny bubbles adhere to the fabric, causing the fabric to partially or completely float, reducing the contact area with water. Since the surface tension of water mainly acts on the water-air interface, reducing the contact area between the fabric and water can effectively reduce the impact of surface tension, thereby reducing fabric damage.

[0023] The air flotation device can be made to reciprocate inside the washing box 1 by controlling the module. The reciprocating air flotation device can increase the density of tiny bubbles, making the bubble distribution in the water more dense, so that more bubbles can adhere to the fabric, further reducing the influence of water surface tension on the fabric.

[0024] A gas module is provided outside the water washing box 1 and is capable of injecting gas into the air flotation component; wherein the air flotation component comprises: a plurality of first air pipes 2 spaced apart along the length direction of the water washing box 1; a plurality of second air pipes 21 connected to the first air pipes 2 and arranged along the width direction of the water washing box 1; and exhaust holes 22 provided on the first air pipes 2 and the second air pipes 21, the exhaust holes 22 enabling the gas inside the first air pipes 2 and the second air pipes 21 to enter the water washing box 1.

[0025] The gas module can inject gas into the first air pipe 2 or the second air pipe 21. The injected gas will fill the first air pipe 2 and the second air pipe 21, and finally be discharged through the exhaust hole 22. The discharged gas will form tiny bubbles in the water.

[0026] Furthermore, a sliding assembly capable of supporting and slidably connecting the air flotation assembly is provided inside the washing box 1. The sliding assembly includes slideways 23 provided on both sides of the inner wall of the washing box 1 and along its length direction; and a slide bar 24 slidably connected to the inside of the slide and fixedly connected to the air flotation assembly.

[0027] The slide bar 24 can move in the slideway 23 , and the slide bar 24 can be fixed on the first air pipe 2 , so that the slideway 23 can be used to support and limit the air floating component.

[0028] Furthermore, the control module includes a control box 3; a half gear 31 rotatably arranged inside the control box 3; a frame 32 located inside the control box 3, and the upper and lower inner walls of the frame 32 are provided with a rack 33 meshing with the half gear 31; and a connecting piece 34 arranged on the frame 32 and passing through the control box 3 and fixed to the air flotation assembly.

[0029] The frame 32 is sleeved outside the half gear 31. When the half gear 31 rotates, when the teeth of the half gear 31 are engaged with the lower rack 33 of the frame 32, it can move to the left. When the teeth of the half gear 31 are engaged with the upper rack 33 of the frame 32, it can move to the right, thereby achieving a reciprocating motion. The connecting piece 34 is used to connect the air flotation component so that the reciprocating frame 32 can drive the air flotation component to move.

[0030] Furthermore, a slide bar 35 is provided inside the control box 3 and located at the upper and lower sides of the frame 32 ; and a slide sleeve 36 fixedly connected to the frame 32 is provided on the slide bar 35 .

[0031] The sliding sleeve 36 can move on the sliding rod 35 to support and limit the frame 32 .

[0032] Furthermore, a transmission shaft rotatably connected to the control box 3 is provided at the center of the half gear 31, and a driven wheel 37 is fixedly sleeved on the transmission shaft. A motor box 38 is provided inside the control box 3, and a driving wheel 39 connected to the driven wheel 37 by a belt is fixedly connected to the output shaft of the motor box 38.

[0033] The motor box 38 can drive the driving wheel 39 to rotate, and when the driving wheel 39 rotates, it can drive the driven wheel 37 to rotate through the belt, so that the half gear 31 can be rotated by the transmission shaft to achieve reciprocating motion.

[0034] Furthermore, a notch 4 for placing the water washing box 1 is provided on the surface of the water washing box 1 ; and a sealing plate 41 capable of closing the notch 4 is provided at the rear end of the water washing box 1 .

[0035] The control box 3 can be placed inside the water washing box 1 through the slot 4, and then the slot 4 can be sealed by the sealing plate 41 to prevent water from flowing out.

[0036] Furthermore, the gas module includes an air pump 5 disposed outside the water washing box 1; the output end of the air pump 5 is connected to a hose 51 connected to the air flotation component.

[0037] The air pump 5 can inject air into the air flotation assembly through the hose 51 .

[0038] Furthermore, the washing box 1 is provided with guide rollers 6 for textile fabrics.

[0039] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. It should be pointed out that a person skilled in the art can make several improvements and modifications without departing from the technical principle of the present invention, and these improvements and modifications should also be regarded as within the protection scope of the present invention.

Claims

1. A high-efficiency, low-tension post-printing washing machine, characterized in that: include: Washing box (1); An air flotation component for generating tiny bubbles and arranged inside the water washing box (1); A control module located inside the water washing box (1) and capable of causing the air flotation component to reciprocate; A gas module arranged outside the water washing box (1) and capable of injecting gas into the air flotation component; The air flotation assembly comprises: a plurality of first air pipes (2) arranged at intervals along the length direction of the water washing box (1); a plurality of second air pipes (21) connected to the first air pipes (2) and arranged along the width direction of the water washing box (1); and exhaust holes (22) provided on the first air pipes (2) and the second air pipes (21), wherein the exhaust holes (22) enable the gas inside the first air pipes (2) and the second air pipes (21) to enter the water washing box (1).

2. The high-efficiency and low-tension post-printing washing machine according to claim 1 is characterized in that: The interior of the water washing box (1) is provided with a sliding assembly capable of supporting the air flotation assembly and being slidably connected thereto, the sliding assembly comprising slideways (23) arranged on both sides of the inner wall of the water washing box (1) and arranged along its length direction; and a sliding bar (24) slidably connected to the interior of the sliding assembly and fixedly connected to the air flotation assembly.

3. The high-efficiency and low-tension post-printing washing machine according to claim 1 is characterized in that: The control module comprises a control box (3); a half gear (31) rotatably arranged inside the control box (3); a frame (32) located inside the control box (3), the upper and lower inner walls of the frame (32) being provided with a rack (33) meshing with the half gear (31); and a connecting piece (34) arranged on the frame (32) and penetrating the control box (3) and fixed to the air flotation assembly.

4. The high-efficiency and low-tension post-printing washing machine according to claim 3 is characterized in that: A sliding rod (35) is provided inside the control box (3) and located at the upper and lower sides of the frame (32); and a sliding sleeve (36) fixedly connected to the frame (32) is provided on the sliding rod (35).

5. The high-efficiency and low-tension post-printing washing machine according to claim 3 is characterized in that: A transmission shaft rotatably connected to the control box (3) is provided through the center of the half gear (31), and a driven wheel (37) is fixedly sleeved on the transmission shaft. A motor box (38) is provided inside the control box (3), and a driving wheel (39) connected to the driven wheel (37) by a belt is fixedly connected to the output shaft of the motor box (38).

6. The high-efficiency and low-tension post-printing washing machine according to claim 1, characterized in that: The surface of the water washing box (1) is provided with a slot (4) for placing the water washing box (1); and the rear end of the water washing box (1) is provided with a sealing plate (41) capable of closing the slot (4).

7. The high-efficiency and low-tension post-printing washing machine according to claim 1, characterized in that: The gas module comprises an air pump (5) arranged outside the water washing box (1); the output end of the air pump (5) is connected to a hose (51) connected to the air flotation component.

8. The high-efficiency and low-tension post-printing washing machine according to claim 1, characterized in that: The washing box (1) is provided with a guide roller (6) for textile fabrics.