Movable fiber cutting device
By using a combined structure of insulating plate, electrode column, movable seat, metal slip ring and electric heating wire in the fiber cutting device, continuous cutting of fiber fabric is achieved, solving the problem of equipment shutdown caused by frequent replacement of tool heads in the prior art, and improving production efficiency.
Patent Information
- Application Number
- CN202420503327.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-15
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-03-15
AI Technical Summary
Existing fiber cutting devices require frequent replacement of the tool head during use, resulting in frequent shutdown of the equipment and affecting production efficiency.
The structure includes an insulating plate, electrode column, movable seat, metal slip ring and electric heating wire, and the fiber fabric is cut at high temperature through the electric heating wire to achieve continuous cutting and reduce the frequency of cutting head replacement.
It effectively avoids the problem of frequent equipment shutdown, improves production efficiency, and reduces the frequency of tool head replacement.
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Figure CN222758611U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of fiber cutting, and in particular to a movable fiber cutting device. Background Art
[0002] When warp knitting machines produce fiber fabrics, they are generally produced according to specified specifications. However, when the fabrics are actually used, the specifications of the fiber fabrics are required to be more refined. Therefore, it is usually necessary to cut the wide fiber fabrics produced by the warp knitting machines into narrow fiber fabrics of appropriate width through a cutting device for use.
[0003] The utility model patent with announcement number CN213708932U proposes a fiber cloth cutting device, including a shell, the upper end of which is fixedly connected to a hydraulic cylinder through a fixing frame, the lower end of which is fixedly connected to a hydraulic telescopic rod through a nut, and the lower end of which is fixedly connected to a pressure plate through bolts.
[0004] The above-mentioned cutting device cuts the fiber cloth by installing a cutter head on a cutter holder. When the sharpness of the cutter head decreases after long-term use, the cut fiber cloth is prone to burrs, and the cutter head needs to be replaced frequently, resulting in frequent equipment shutdowns and affecting production efficiency. Utility Model Content
[0005] The utility model aims to solve or at least alleviate the problem that the existing cutting device needs to frequently replace the cutter head during use, resulting in frequent equipment shutdown and affecting production efficiency.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A movable fiber cutting device comprises a base with an unwinding assembly, a cutting assembly, a guiding assembly and a winding assembly mounted on the upper surface, the cutting assembly comprising two cutting frames fixedly connected to the base, a receiving groove being provided on the base below the cutting frame, insulating plates being fixedly mounted between the two cutting frames and in the inner cavity of the receiving groove, electrode columns electrically connected to the positive and negative electrodes of an external power supply being respectively mounted in the inner cavities of the two insulating plates, the two electrode columns being electrically connected to the positive and negative electrodes of the external power supply respectively, movable seats electrically connected to the electrode columns through metal slip rings being slidably connected to adjacent sides of the two insulating plates, and a heating wire being electrically connected between the two movable seats corresponding to the upper and lower parts.
[0008] By adopting the above technical solution, when using it, the user can first pull out the unwinding shaft from the top of the unwinding frame, then put the fiber cloth wound into a roll shape on the unwinding shaft, and re-install the unwinding shaft on the unwinding frame, so that the outer end of the fiber cloth can be pulled out, and a plurality of positioning small openings can be cut out at appropriate positions on the outer end of the fiber cloth by scissors as needed. After cutting, the user selects a suitable number of heating wires according to the number of the cut positioning small openings and the spacing between the positioning small openings, and slides the movable seats at both ends of the heating wires along the length direction of the insulating plate to adjust the multiple heating wires to appropriate positions. The user At this time, the end of the fiber cloth can be pulled so that the heating wire is inserted into the corresponding heating wire, and then the outer end of the fiber cloth is fixed on the winding roller. At this time, the motor is turned on to drive the winding roller to rotate, and the electrode column is connected to an external power supply at the same time, so that the heating wire is energized to generate high temperature to cut the fiber cloth. After cutting, the fiber cloth is rolled up by the winding roller. During the winding process, the winding roller can pull the fiber cloth to continue moving, so as to realize continuous cutting of the fiber cloth, and try to avoid the problem that the existing cutting device needs to frequently replace the blade head during use, resulting in frequent equipment shutdown and affecting production efficiency.
[0009] Optionally, the unwinding assembly includes two unwinding racks fixedly connected to one end of the base, and the top ends of the two unwinding racks are penetrated by a same horizontally arranged unwinding shaft, and the unwinding shaft is slidably connected to the unwinding racks.
[0010] By adopting the above technical solution, when in use, the user can first pull out the unwinding shaft from the top of the unwinding frame, then put the fiber cloth rolled into a roll on the unwinding shaft, and reinstall the unwinding shaft on the unwinding frame. When the outer end of the fiber cloth is pulled, the unwinding shaft can be driven to rotate to unwind the roll-shaped fiber cloth.
[0011] Optionally, a sliding hole is provided on adjacent sides of the two insulating plates, and a connecting rod electrically connected to the movable seat extends into the inner cavity of the insulating plate through the sliding hole and is slidably connected to the insulating plate through the sliding hole.
[0012] By adopting the above technical solution, the sliding hole is arranged so that when the movable seat slides along the insulating plate, the metal slip ring can be driven to move synchronously along the electrode column, so that the electrode column can always supply power to the movable seat.
[0013] Optionally, both ends of the electrode column are fixedly connected with connecting rods made of insulating material, the diameter of the connecting rod is equal to the diameter of the electrode column, and one end of the connecting rod away from the electrode column is fixedly connected to the inner wall of the insulating plate.
[0014] By adopting the above technical solution, a connecting rod made of insulating material is provided to put the heating wires that are not needed in an open circuit state. When it is not necessary to use all the heating wires to cut the fiber cloth, the metal slip ring installed on the redundant movable seat can be slid above the connecting rod, thereby putting the heating wires connected to the redundant movable seat in an open circuit state.
[0015] Optionally, the guide assembly includes two guide frames fixedly connected to the upper surface of the base between the unwinding assembly and the cutting assembly, and a guide roller is rotatably connected between middle sections of the two guide frames.
[0016] By adopting the above technical solution, a guide frame is provided to support the guide roller to a suitable height, and a guide roller is provided to guide the transmitted fiber cloth to avoid deviation of the fiber cloth during the cutting process as much as possible.
[0017] Optionally, the winding assembly includes two winding racks fixedly connected to the upper surface of one end of the base away from the unwinding assembly, a winding roller is rotatably connected between the middle sections of the two winding racks, and a motor for driving the winding roller to rotate is fixedly connected to the outer wall of one of the winding racks.
[0018] By adopting the above technical solution, after the user fixes the end of the cut fiber cloth on the winding roller, the motor can be started, and the winding roller can be driven by the motor to rotate to wind up the cut fiber cloth.
[0019] Optionally, a sliding hole is provided at the top of the guide frame and the winding frame, and a pressure roller is rotatably connected above the guide roller and the winding roller. The end of the pressure roller extends into the sliding hole and can slide up and down through the sliding hole.
[0020] By adopting the above technical solution, an adjustment hole is provided so that the user can slide the pressing roller upward along the adjustment hole, thereby increasing the distance between the bottom of the pressing roller and the winding roller and the guide roller, thereby facilitating the user to pass the cloth from under the pressing roller. When the user releases the pressing roller, the pressing roller can be pressed tightly on the upper surface of the fiber cloth under the action of its own gravity, and the fiber cloth is squeezed from above by the provided pressing roller, thereby facilitating the transmission and guiding of the fiber cloth.
[0021] In summary, the beneficial effects of this application are as follows:
[0022] The present application coordinates the structures such as insulating plates, electrode columns, movable seats, metal slip rings and heating wires. The electrode columns installed in the inner cavities of the two insulating plates are electrically connected to the positive and negative electrodes of an external power supply respectively. When cutting, the user can select a suitable number of heating wires and slide the movable seats at both ends of the electrode columns, adjust the spacing between the heating wires, and then drive the fiber cloth to move by winding up the winding assembly. At this time, the high-temperature heating wires that are energized can continuously cut the fiber cloth, thereby avoiding the problem that the existing cutting device needs to frequently replace the blade head during use, resulting in frequent equipment shutdowns and affecting production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall cross-sectional structure of this application;
[0024] Figure 2 It is a schematic diagram of the connection structure of the winding frame, winding roller and motor of the present application;
[0025] Figure 3 It is a schematic diagram of the connection structure of the insulating plate, electrode column, movable seat and heating wire of the present application.
[0026] Explanation of the accompanying reference numerals: 1. base; 2. unwinding rack; 3. unwinding shaft; 4. cutting rack; 5. receiving groove; 6. insulating plate; 7. electrode column; 8. connecting rod; 9. movable seat; 10. metal slip ring; 11. heating wire; 12. guide rack; 13. guide roller; 14. winding rack; 15. winding roller; 16. motor; 17. adjustment hole; 18. pressure roller. DETAILED DESCRIPTION
[0027] The following is combined with Figure 1-3 This application is described in further detail.
[0028] See also Figure 1-3 A movable fiber cutting device includes a base 1 for supporting, and a reeling assembly is installed at one end of the upper surface of the base 1. During use, the user can put a wider fiber cloth roll on the reeling assembly for reeling, which is convenient for subsequent continuous cutting of the longer fiber cloth roll.
[0029] A cutting assembly for cutting fibers is installed in the middle section of the base 1, and a guide assembly is installed on the base 1 on the side of the cutting assembly close to the unwinding assembly. The guide assembly is used to guide the unwound fiber cloth to avoid deviation of the fiber cloth during the cutting process, which would cause the size of the cut fiber cloth to not meet the standard.
[0030] A winding assembly is installed on one side of the cutting assembly away from the unwinding assembly. When the fiber cloth is being cut, the cut fiber cloth can be rolled up by the winding assembly.
[0031] The cutting assembly includes two cutting frames 4 fixedly connected to the base 1 , a receiving groove 5 penetrating the base 1 is provided below the cutting frames 4 along the width direction of the base 1 , and an insulating plate 6 is fixedly installed between the two cutting frames 4 and in the inner cavity of the receiving groove 5 .
[0032] Electrode columns 7 electrically connected to the positive and negative electrodes of an external power supply are respectively installed in the inner cavities of the two insulating plates 6. A plurality of movable seats 9 are slidably connected to adjacent sides of the two insulating plates 6. The movable seats 9 are electrically connected to the electrode columns 7 via metal slip rings 10 sleeved on the electrode columns 7. The corresponding movable seats 9 installed on the two insulating plates 6 are electrically connected with heating wires 11 that cut fiber cloth at high temperature.
[0033] When in use, a plurality of movable seats 9 are provided to form a plurality of vertically arranged electric heating wires 11. The user can adjust the distance between two adjacent groups of movable seats 9, thereby adjusting the distance between adjacent electric heating wires 11 and controlling the cutting width of the fiber cloth.
[0034] Reference Figure 1 The unwinding assembly includes two unwinding frames 2 fixedly connected to one end of a base 1, and a same horizontally arranged unwinding shaft 3 is passed through the top of the two unwinding frames 2, and the unwinding shaft 3 is slidably connected to the unwinding frames 2. When in use, the user can first pull out the unwinding shaft 3 from the top of the unwinding frame 2, and then put the fiber cloth wound into a roll on the unwinding shaft 3, and reinstall the unwinding shaft 3 on the unwinding frame 2. When the outer end of the fiber cloth is pulled, the unwinding shaft 3 can be driven to rotate to unwind the roll-shaped fiber cloth.
[0035] Reference Figure 3 , two adjacent sides of the two insulating plates 6 are provided with sliding holes, and the metal slip ring 10 electrically connected to the movable seat 9 extends through the sliding holes into the inner cavity of the insulating plate 6 and is slidably connected to the insulating plate 6 through the sliding holes. When in use, when the movable seat 9 slides along the insulating plate 6 through the provided sliding holes, the metal slip ring 10 can be driven to move synchronously along the electrode column 7, so that the electrode column 7 can always supply power to the movable seat 9.
[0036] Reference Figure 3 Both ends of the electrode column 7 are fixedly connected with a connecting rod 8 made of an insulating material. The diameter of the connecting rod 8 is equal to the diameter of the electrode column 7. The end of the connecting rod 8 away from the electrode column 7 is fixedly connected to the inner wall of the insulating plate 6. When in use, the connecting rod 8 made of an insulating material is used to make the unnecessary heating wire 11 in an open circuit state. When it is not necessary to use all the heating wires 11 to cut the fiber cloth, the metal slip ring 10 installed on the redundant movable seat 9 can be slid above the connecting rod 8, so that the heating wire 11 connected to the redundant movable seat 9 is in an open circuit state.
[0037] Reference Figure 1The guide assembly includes two guide frames 12 fixedly connected to the upper surface of the base 1 between the unwinding assembly and the cutting assembly, and a guide roller 13 is rotatably connected between the middle sections of the two guide frames 12. When in use, the guide frames 12 are used to support the guide roller 13 to a suitable height, and the guide roller 13 is used to guide the transmitted fiber cloth to avoid the fiber cloth from being offset during the cutting process.
[0038] Reference Figure 2 The winding assembly includes two winding frames 14 fixedly connected to the upper surface of one end of the base 1 away from the unwinding assembly, and a winding roller 15 is rotatably connected between the middle sections of the two winding frames 14. A motor 16 for driving the winding roller 15 to rotate is fixedly connected to the outer wall of one of the winding frames 14. When in use, after the user fixes the end of the cut fiber cloth on the winding roller 15, the motor 16 can be started, and the winding roller 15 can be driven by the motor 16 to rotate, so as to wind up the cut fiber cloth.
[0039] Reference Figure 1 and Figure 2 , the top of the guide frame 12 and the winding frame 14 are both provided with an adjustment hole 17, and a pressure roller 18 is rotatably connected to the top of the guide roller 13 and the winding roller 15, and the end of the pressure roller 18 extends into the inside of the adjustment hole 17 and can slide up and down through the adjustment hole 17. The adjustment hole 17 is provided so that the user can slide the pressure roller 18 upward along the adjustment hole 17, increase the distance between the bottom of the pressure roller 18 and the winding roller 15 and the guide roller 13, so that it is convenient for the user to pass the cloth from under the pressure roller 18. When the user releases the pressure roller 18, the pressure roller 18 can be pressed tightly on the upper surface of the fiber cloth under the action of its own gravity, and the fiber cloth is squeezed from above by the provided pressure roller 18, so as to facilitate the transmission and guidance of the fiber cloth.
[0040] The implementation principle of the present application is as follows: when in use, the user can first pull out the unwinding shaft 3 from the top of the unwinding frame 2, and at this time, the fiber cloth wound into a roll shape is sleeved on the unwinding shaft 3, and the unwinding shaft 3 is reinstalled on the unwinding frame 2, so that the outer end of the fiber cloth can be pulled out, and a plurality of positioning small openings can be cut out at appropriate positions on the outer end of the fiber cloth by scissors as needed. After cutting, the user selects a suitable number of heating wires 11 according to the number of the cut positioning small openings and the spacing between the positioning small openings, and slides the movable seats 9 at both ends of the heating wires 11 along the length direction of the insulating plate 6 to adjust the plurality of heating wires 11 to appropriate positions. At this time, the user can pull the end of the fiber cloth to insert the positioning small opening cut out at the end of the fiber cloth into the corresponding heating wire 11. Then the outer end of the fiber cloth is fixed on the winding roller 15, and the motor 16 is turned on to drive the winding roller 15 to rotate. At the same time, the electrode column 7 is connected to the external power supply, so that the electric heating wire 11 is energized to generate high temperature to cut the fiber cloth along the length of the fiber cloth. After the cutting, the fiber cloth is rolled up by the winding roller 15. During the winding process, the winding roller 15 can pull the fiber cloth to continue to move, so as to realize the continuous cutting of the fiber cloth. When a roll of fiber cloth is cut, the user re-sets the fiber cloth sleeve to be cut on the unwinding shaft 3, and repeats the above steps to cut the fiber cloth sleeve, thereby avoiding the problem that the existing cutting device needs to frequently replace the cutter head during use, resulting in frequent equipment shutdown and affecting production efficiency.
[0041] The above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A movable fiber cutting device, comprising a base (1) on which an unwinding assembly, a cutting assembly, a guiding assembly and a winding assembly are mounted, characterized in that: The cutting assembly comprises two cutting frames (4) fixedly connected to the base (1); a receiving groove (5) is provided on the base below the cutting frames (4); an insulating plate (6) is fixedly installed between the two cutting frames (4) and in the inner cavity of the receiving groove (5); electrode columns (7) electrically connected to the positive and negative electrodes of an external power supply are respectively installed in the inner cavities of the two insulating plates (6); the two electrode columns (7) are electrically connected to the positive and negative electrodes of the external power supply respectively; adjacent sides of the two insulating plates (6) are slidably connected to movable seats (9) electrically connected to the electrode columns (7) via metal slip rings (10); and a heating wire (11) is electrically connected between the two movable seats (9) corresponding to each other.
2. A movable fiber cutting device according to claim 1, characterized in that: The unwinding assembly comprises two unwinding frames (2) fixedly connected to one end of the base (1), the top ends of the two unwinding frames (2) being provided with a same horizontally arranged unwinding shaft (3), and the unwinding shaft (3) being slidably connected to the unwinding frames (2).
3. The movable fiber cutting device according to claim 1, characterized in that: A sliding hole is provided on adjacent sides of the two insulating plates (6), and a metal slip ring (10) electrically connected to the movable seat (9) extends through the sliding hole into the inner cavity of the insulating plate (6) and is slidably connected to the insulating plate (6) through the sliding hole.
4. The movable fiber cutting device according to claim 1, characterized in that: Both ends of the electrode column (7) are fixedly connected to connecting rods (8) made of insulating material, the diameter of the connecting rod (8) is equal to the diameter of the electrode column (7), and one end of the connecting rod (8) away from the electrode column (7) is fixedly connected to the inner wall of the insulating plate (6).
5. The movable fiber cutting device according to claim 1, characterized in that: The guide assembly comprises two guide frames (12) fixedly connected to the base (1) between the unwinding assembly and the cutting assembly, and a guide roller (13) is rotatably connected between middle sections of the two guide frames (12).
6. The movable fiber cutting device according to claim 5, characterized in that: The winding assembly comprises two winding frames (14) fixedly connected to the upper surface of one end of the base (1) away from the unwinding assembly, a winding roller (15) being rotatably connected between the middle sections of the two winding frames (14), and a motor (16) for driving the winding roller (15) to rotate is fixedly connected to the outer wall of one of the winding frames (14).
7. The movable fiber cutting device according to claim 6, characterized in that: The top of the guide frame (12) and the winding frame (14) are both provided with an adjustment hole (17), and the top of the guide roller (13) and the winding roller (15) are both rotatably connected to a pressure roller (18), and the end of the pressure roller (18) extends into the inside of the adjustment hole (17) and can slide up and down through the adjustment hole (17).
Citation Information
Patent Citations
Fiber cloth cutting device
CN213708932U