Non-ferrous metal smelting furnace with built-in adjusting device

By designing a built-in adjustment device in a non-ferrous metal smelting furnace, including cylinders, lift plates, stirring shafts and gear transmission systems, the problem of low smelting efficiency in the prior art is solved, and a more efficient smelting and discharge process is achieved.

CN222761362UActive Publication Date: 2025-04-15ZHENJIANG JINXIN NONFERROUS ALLOY CO LTD
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Patent Information

Application Number
CN202323330353.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-07
Publication Date
2025-04-15
Estimated Expiration
2033-12-07

AI Technical Summary

Technical Problem

During the heating process of existing non-ferrous metal smelting furnaces, the non-ferrous metal smelting efficiency in the crucible is low, resulting in uneven heating and affecting the smelting effect of the metal.

Method used

A non-ferrous metal smelting furnace with built-in adjustment device is designed. It adopts a cylinder, lifting plate, agitating shaft and gear transmission system. The non-ferrous metal in the crucible is stirred through the agitating shaft and agitating rod to increase the melting speed, and drive the crucible to rotate through the motor, so that the crucible opening is located above the discharge channel, so that the melted metal is completely discharged.

Benefits of technology

Through the combined measures of stirring and crucible rotation, the melting speed and efficiency of non-ferrous metals are significantly improved, the residue of metal residue is avoided, and the stability and discharge efficiency of the smelting furnace are improved.

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Abstract

The utility model relates to the technical field of non-ferrous metal processing, and discloses a non-ferrous metal smelting furnace with a built-in adjusting device, which solves the problem of low smelting efficiency of the non-ferrous metal at present, and comprises a furnace body, a feeding pipe is fixedly arranged at the top of the furnace body, the bottom end of the feeding pipe extends into the furnace body, and the adjusting device is arranged at the bottom end of the feeding pipe. An exhaust pipe is fixedly mounted on the outer side of the furnace body, an adjusting mechanism and a driving mechanism are mounted in the furnace body, and a discharging channel is fixedly mounted on the furnace body; according to the utility model, through the cooperation among the cylinder, the lifting plate and the stand column, the lifting plate can move downwards to enable the square block to be inserted into the square groove, through the cooperation among the motor II, the transmission shaft, the square block and the square groove, the driving shaft can rotate, and through the cooperation among the driving gear, the driven gear and the stirring shaft, the stirring effect is improved. And the stirring rod can rotate conveniently to stir the non-ferrous metal, so that the smelting speed of the non-ferrous metal is increased.
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Description

Technical Field

[0001] The utility model belongs to the technical field of nonferrous metal processing, in particular to a nonferrous metal smelting furnace with a built-in regulating device. Background Art

[0002] Nonferrous metals generally refer to metals other than iron and iron alloys, such as copper and other metal materials. In the process of nonferrous metal processing, a smelting furnace is required for heating and melting. According to the patent document entitled "A Nonferrous Metal Smelting Furnace" with the authorization announcement number CN210292797U, the crucible is hinged on the inner wall of the smelting chamber, and a cam driving mechanism is arranged in the smelting chamber. The operating shaft of the cam driving mechanism extends to the outside of the smelting chamber. By operating the operating shaft, the cam can drive the crucible to flip around its hinge axis toward the discharge channel to pour out the molten metal in the crucible. This avoids setting a closing structure on the crucible, avoids blockage, and improves the stability of the smelting furnace. At the same time, due to the use of the cam driving mechanism, there is no need to set other transmission mechanisms on the crucible, so that the structure of the smelting furnace is simplified and the stability is enhanced. However, the following defects still exist:

[0003] When nonferrous metals are placed in a crucible for smelting, the heating coil can only melt the nonferrous metals on the side of the inner cavity of the crucible first, and then melt the nonferrous metals in the middle, thereby affecting the smelting efficiency of the nonferrous metals. Utility Model Content

[0004] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a non-ferrous metal smelting furnace with a built-in regulating device, which effectively solves the problem of low smelting efficiency of non-ferrous metals.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a non-ferrous metal smelting furnace with a built-in regulating device, comprising a furnace body, a feed pipe is fixedly installed on the top of the furnace body, the bottom end of the feed pipe extends to the inside of the furnace body, an exhaust pipe is fixedly installed on the outside of the furnace body, an regulating mechanism and a driving mechanism are installed inside the furnace body, a discharge channel is fixedly installed on the furnace body, the outlet of the discharge channel extends to the outside of the furnace body, and a baffle plate is installed on the discharge channel;

[0006] The adjusting mechanism includes a crucible located inside the furnace body, a feed pipe located above the crucible, a heating coil is provided on the outside of the crucible, a stirring shaft is rotatably connected to the inner bottom wall of the crucible, a stirring rod is fixedly installed on the outside of the stirring shaft at equal distances, an L-shaped plate is fixedly installed on the top of the crucible, the stirring shaft passes through the L-shaped plate and is rotatably connected to the L-shaped plate, a driven gear located above the L-shaped plate is fixedly installed on the outside of the stirring shaft, a driving shaft is rotatably connected to the top of the L-shaped plate, a driving gear is fixedly installed on the outside of the driving shaft, the driving gear is meshed with the driven gear, a transmission shaft is provided on the top of the driving shaft, a block is fixedly installed on the bottom end of the transmission shaft, a square groove is provided on the top of the driving shaft, the block is located inside the square groove, a motor 2 is fixedly installed on the top of the transmission shaft, a lifting plate is fixedly installed on the top of the motor 2, and a cylinder is fixedly installed between the top of the lifting plate and the inner top wall of the furnace body.

[0007] Preferably, an abutment plate is fixedly mounted on the inner side wall of the furnace body, a column is fixedly mounted between the top of the abutment plate and the inner top wall of the furnace body, and the lifting plate is movably sleeved on the outer side of the column.

[0008] Preferably, a rotating shaft is provided inside the furnace body, one end of the rotating shaft is rotatably connected to the inner wall of the furnace body, the other end of the rotating shaft extends to the outside of the furnace body and is fixedly installed with a motor 1, a support seat is fixedly installed on the motor 1, the support seat is fixed to the outside of the furnace body, a fixed plate located inside the furnace body is fixedly sleeved on the outside of the rotating shaft, and the crucible is fixed on the fixed plate.

[0009] Preferably, two fixing rods are symmetrically fixedly connected to the top of the crucible, fixing blocks are fixedly installed on the top of the two fixing rods, the outer sides of the two fixing rods are movably sleeved with the same movable plate, springs are fixedly connected between the two fixing blocks and the movable plate, the two springs are respectively sleeved on the outer sides of the two fixing rods, two connecting rods are symmetrically fixedly connected to one side of the movable plate close to the crucible, a scraping ring is fixedly connected between the ends of the two connecting rods away from the movable plate, and the scraping ring is in contact with the inner bottom wall of the crucible.

[0010] Preferably, the driving mechanism includes a screw located inside the furnace body, one end of the screw is rotatably connected to the inner wall of the furnace body, the other end of the screw is fixedly installed with a motor three, the motor three is fixed on the inner wall of the furnace body, the outer thread of the screw is sleeved with a screw sleeve, a support wheel is fixedly installed on the bottom of the screw sleeve, the support wheel is located on the inner bottom wall of the furnace body, and a push plate is fixedly installed on the top of the screw sleeve.

[0011] Preferably, the outer side of the screw is fixedly sleeved with a limiting ring, and the side of the screw sleeve away from the motor three is in contact with the limiting ring.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] (1) The utility model facilitates the downward movement of the lifting plate to insert the block into the square groove through the cooperation between the cylinder, the lifting plate and the column, and enables the driving shaft to rotate through the cooperation between the motor 2 and the transmission shaft and the block and the square groove, and facilitates the rotation of the stirring rod to stir the non-ferrous metal through the cooperation between the driving gear, the driven gear and the stirring shaft, thereby improving the smelting speed of the non-ferrous metal;

[0014] (2) The new type facilitates the rotation of the crucible through the cooperation between the motor 1, the rotating shaft and the fixed plate, so that the opening of the crucible can be located above the discharge channel, and the movable plate can be located on the top of the screw sleeve. The cooperation between the motor 3 and the screw rod and the screw sleeve and the supporting wheel facilitates the movement of the screw sleeve, so that the push plate can push the movable plate. The cooperation between the movable plate and the fixed rod and the spring and the connecting rod can move the scraper ring to scrape the smelted non-ferrous metal in the crucible, thereby facilitating the complete discharge of the smelted non-ferrous metal. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.

[0016] In the attached picture:

[0017] Figure 1 This is a schematic diagram of the structure of a nonferrous metal smelting furnace with a built-in regulating device according to the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the adjustment mechanism of the utility model;

[0019] Figure 3 This is a schematic diagram of the cross-sectional structure of the crucible of the utility model;

[0020] Figure 4 This is a schematic diagram of the disassembled structure of the drive shaft and the transmission shaft of the utility model;

[0021] Figure 5 This is a schematic diagram of the structure of the driving mechanism of the utility model;

[0022] In the figure: 1, furnace body; 2, adjustment mechanism; 201, crucible; 202, movable plate; 203, cylinder; 204, lifting plate; 205, column; 206, abutment plate; 207, rotating shaft; 208, motor 1; 209, support seat; 2010, fixed plate; 2011, heating coil; 2012, stirring shaft; 2013, driving gear; 2014, L-shaped plate; 2015, driving shaft; 2016, transmission shaft; 2017, fixing rod ; 2018, motor two; 2019, fixed block; 2020, spring; 2021, driven gear; 2022, stirring rod; 2023, connecting rod; 2024, scraper ring; 2025, block; 2026, square groove; 3, driving mechanism; 301, screw; 302, supporting wheel; 303, limiting ring; 304, push plate; 305, screw sleeve; 306, motor three; 4, baffle plate; 5, discharge channel; 6, exhaust pipe; 7, feed pipe. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0024] Embodiment 1, by Figure 1 The utility model includes a furnace body 1, a feed pipe 7 is fixedly installed on the top of the furnace body 1, the bottom end of the feed pipe 7 extends to the inside of the furnace body 1, an exhaust pipe 6 is fixedly installed on the outside of the furnace body 1, an adjusting mechanism 2 and a driving mechanism 3 are installed inside the furnace body 1, a discharge channel 5 is fixedly installed on the furnace body 1, the outlet of the discharge channel 5 extends to the outside of the furnace body 1, and a baffle plate 4 is installed on the discharge channel 5.

[0025] Specifically, by Figure 2-4The adjusting mechanism 2 includes a crucible 201 located inside the furnace body 1, a feed pipe 7 located above the crucible 201, a heating coil 2011 is provided on the outside of the crucible 201, a stirring shaft 2012 is rotatably connected to the inner bottom wall of the crucible 201, a stirring rod 2022 is fixedly installed at an equal distance on the outside of the stirring shaft 2012, an L-shaped plate 2014 is fixedly installed on the top of the crucible 201, the stirring shaft 2012 penetrates the L-shaped plate 2014 and is rotatably connected to the L-shaped plate 2014, a driven gear 2021 located above the L-shaped plate 2014 is fixedly installed on the outside of the stirring shaft 2012, a driving shaft 2015 is rotatably connected to the top of the L-shaped plate 2014, a driving gear 2013 is fixedly installed on the outside of the driving shaft 2015, and a driving gear 2021 is fixedly installed on the outside of the driving shaft 2015. The gear 2013 is meshed and connected with the driven gear 2021. The top of the driving shaft 2015 is provided with a transmission shaft 2016. The bottom of the transmission shaft 2016 is fixedly installed with a block 2025. The top of the driving shaft 2015 is provided with a square groove 2026. The block 2025 is located inside the square groove 2026. The top of the transmission shaft 2016 is fixedly installed with a motor 2018. The top of the motor 2018 is fixedly installed with a lifting plate 204. The cylinder 203 is fixedly installed between the top of the lifting plate 204 and the inner top wall of the furnace body 1. The inner side wall of the furnace body 1 is fixedly installed with an abutment plate 206. The top of the abutment plate 206 and the inner top wall of the furnace body 1 are fixedly installed with a column 205. The lifting plate 204 is movably sleeved on the outer side of the column 205.

[0026] When in use, first start the cylinder 203 to drive the lifting plate 204 to move downward along the column 205, and drive the transmission shaft 2016 to move downward through the motor 2018 until the bottom end of the transmission shaft 2016 fits with the top end of the drive shaft 2015. At this time, the block 2025 is inserted into the square groove 2026, and then start the motor 2018 to drive the transmission shaft 2016 to rotate, and drive the drive shaft 2015 to rotate. Since the driving gear 2013 is meshed with the driven gear 2021, the stirring shaft 2012 is driven to rotate. At this time, the stirring rod 2022 rotates to fully stir the non-ferrous metals in the crucible 201, and finally the smelting speed of the non-ferrous metals is increased.

[0027] Specifically, by Figure 5It is given that a rotating shaft 207 is provided inside the furnace body 1, one end of the rotating shaft 207 is rotatably connected to the inner wall of the furnace body 1, the other end of the rotating shaft 207 extends to the outside of the furnace body 1 and is fixedly installed with a motor 208, a support seat 209 is fixedly installed on the motor 208, the support seat 209 is fixed to the outside of the furnace body 1, the outside of the rotating shaft 207 is fixedly sleeved with a fixed plate 2010 located inside the furnace body 1, the crucible 201 is fixed on the fixed plate 2010, the top of the crucible 201 is symmetrically fixedly connected with two fixed rods 2017, the tops of the two fixed rods 2017 are fixedly installed with fixed blocks 2019, the outer sides of the two fixed rods 2017 are movably sleeved with the same movable plate 202, the two fixed blocks 2019 and the movable plate 202 are fixedly connected with springs 2020, the two springs 2020 are respectively sleeved on the outer sides of the two fixed rods 2017, and the movable plate 202 is movably sleeved with the two fixed rods 2017. Two connecting rods 2023 are symmetrically fixedly connected to one side of the movable plate 202 close to the crucible 201, and a scraper ring 2024 is fixedly connected between the ends of the two connecting rods 2023 away from the movable plate 202, and the scraper ring 2024 is fitted with the inner bottom wall of the crucible 201. The driving mechanism 3 includes a screw 301 located inside the furnace body 1, one end of the screw 301 is rotatably connected to the inner side wall of the furnace body 1, and the other end of the screw 301 is fixedly installed with a motor three 306, and the motor three 306 is fixed on the inner side wall of the furnace body 1. The outer side of the screw 301 is threadedly sleeved with a screw sleeve 305, and a supporting wheel 302 is fixedly installed at the bottom of the screw sleeve 305, and the supporting wheel 302 is located on the inner bottom wall of the furnace body 1, and a push plate 304 is fixedly installed on the top of the screw sleeve 305, and a limiting ring 303 is fixedly sleeved on the outer side of the screw 301, and the side of the screw sleeve 305 away from the motor three 306 is fitted with the limiting ring 303;

[0028] When in use, first start the motor 1 208 to drive the rotation of the rotating shaft 207, and at the same time, the fixed plate 2010 drives the crucible 201 to rotate until the movable plate 202 fits with the top of the screw sleeve 305. At this time, the opening of the crucible 201 is located above the discharge channel 5, and at the same time, the non-ferrous metals smelted in the crucible 201 enter the inside of the discharge channel 5, and then start the motor 306 to drive the screw 301 to rotate, and drive the screw sleeve 305 to move horizontally under the limiting action of the support wheel 302, and at the same time, the push plate 304 pushes the movable plate 202, and drives the movement of the scraper ring 2024 through the two connecting rods 2023 to scrape the non-ferrous metals in the crucible 201, and finally the non-ferrous metals in the crucible 201 are completely discharged.

Claims

1. A non-ferrous metal smelting furnace with a built-in regulating device, comprising a furnace body (1), characterized in that: A feed pipe (7) is fixedly mounted on the top of the furnace body (1), the bottom end of the feed pipe (7) extends to the inside of the furnace body (1), an exhaust pipe (6) is fixedly mounted on the outside of the furnace body (1), an adjustment mechanism (2) and a drive mechanism (3) are mounted inside the furnace body (1), a discharge channel (5) is fixedly mounted on the furnace body (1), the outlet of the discharge channel (5) extends to the outside of the furnace body (1), and a baffle plate (4) is mounted on the discharge channel (5); The regulating mechanism (2) comprises a crucible (201) located inside the furnace body (1); a feed pipe (7) located above the crucible (201); a heating coil (2011) is arranged on the outside of the crucible (201); a stirring shaft (2012) is rotatably connected to the inner bottom wall of the crucible (201); stirring rods (2022) are fixedly installed at equal distances on the outside of the stirring shaft (2012); an L-shaped plate (2014) is fixedly installed on the top of the crucible (201); the stirring shaft (2012) passes through the L-shaped plate (2014) and is rotatably connected to the L-shaped plate (2014); a driven gear (2021) located above the L-shaped plate (2014) is fixedly installed on the outside of the stirring shaft (2012); and a driving gear (2022) is rotatably connected to the top of the L-shaped plate (2014). A driving shaft (2015) is provided, a driving gear (2013) is fixedly installed on the outer side of the driving shaft (2015), the driving gear (2013) is meshedly connected with a driven gear (2021), a transmission shaft (2016) is provided at the top end of the driving shaft (2015), a block (2025) is fixedly installed at the bottom end of the transmission shaft (2016), a square groove (2026) is provided at the top end of the driving shaft (2015), the block (2025) is located inside the square groove (2026), a motor 2 (2018) is fixedly installed at the top end of the transmission shaft (2016), a lifting plate (204) is fixedly installed at the top of the motor 2 (2018), and a cylinder (203) is fixedly installed between the top of the lifting plate (204) and the inner top wall of the furnace body (1).

2. A non-ferrous metal smelting furnace with a built-in regulating device according to claim 1, characterized in that: An abutment plate (206) is fixedly mounted on the inner side wall of the furnace body (1), a column (205) is fixedly mounted between the top of the abutment plate (206) and the inner top wall of the furnace body (1), and the lifting plate (204) is movably sleeved on the outer side of the column (205).

3. The non-ferrous metal smelting furnace with a built-in regulating device according to claim 1, characterized in that: A rotating shaft (207) is provided inside the furnace body (1), one end of the rotating shaft (207) is rotatably connected to the inner wall of the furnace body (1), the other end of the rotating shaft (207) extends to the outside of the furnace body (1) and is fixedly mounted with a motor 1 (208), a support seat (209) is fixedly mounted on the motor 1 (208), the support seat (209) is fixed to the outside of the furnace body (1), a fixed plate (2010) located inside the furnace body (1) is fixedly sleeved on the outside of the rotating shaft (207), and the crucible (201) is fixed on the fixed plate (2010).

4. The non-ferrous metal smelting furnace with a built-in regulating device according to claim 1, characterized in that: The top of the crucible (201) is symmetrically fixedly connected to two fixing rods (2017), the tops of the two fixing rods (2017) are fixedly mounted with fixing blocks (2019), the outer sides of the two fixing rods (2017) are movably sleeved with a same movable plate (202), springs (2020) are fixedly connected between the two fixing blocks (2019) and the movable plate (202), the two springs (2020) are sleeved on the outer sides of the two fixing rods (2017), one side of the movable plate (202) close to the crucible (201) is symmetrically fixedly connected to two connecting rods (2023), and a scraping ring (2024) is fixedly connected between the ends of the two connecting rods (2023) away from the movable plate (202), and the scraping ring (2024) is in contact with the inner bottom wall of the crucible (201).

5. The non-ferrous metal smelting furnace with a built-in regulating device according to claim 1, characterized in that: The driving mechanism (3) comprises a screw (301) located inside the furnace body (1), one end of the screw (301) being rotatably connected to the inner wall of the furnace body (1), the other end of the screw (301) being fixedly mounted with a motor three (306), the motor three (306) being fixed on the inner wall of the furnace body (1), the outer side of the screw (301) being threadedly sleeved with a screw sleeve (305), the bottom of the screw sleeve (305) being fixedly mounted with a support wheel (302), the support wheel (302) being located on the inner bottom wall of the furnace body (1), and the top of the screw sleeve (305) being fixedly mounted with a push plate (304).

6. The non-ferrous metal smelting furnace with a built-in regulating device according to claim 5, characterized in that: The outer side of the screw rod (301) is fixedly sleeved with a limiting ring (303), and the side of the screw sleeve (305) away from the motor three (306) is in contact with the limiting ring (303).

Citation Information

Patent Citations

  • Non-ferrous metal smelting furnace

    CN210292797U