Feeding mechanism of vacuum melting furnace

By using the position adjustment and material feeding mechanism combined with the gear system and the push mechanism in the vacuum smelting furnace, the material drop problem caused by the long distance between the feeding port and the feeding hopper is solved, and the stability of the feeding process and the production efficiency are improved.

CN222761367UActive Publication Date: 2025-04-15SHENYANG TONGDA VACUUM EQUIP CO LTD
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Patent Information

Application Number
CN202421303829.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-04-15
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

In a vacuum smelting furnace, since the feeding port and the feeding hopper are far apart, materials may fall and waste, and the prior art is difficult to ensure the stability of the feeding process.

Method used

The material feeding mechanism is combined with the position adjustment mechanism, and the gear system is driven by the first motor to adjust the position of the feeding hopper, so that it is aligned with the feeding port of the vacuum smelting furnace, and the feeding hopper is moved to the feeding port through the pushing mechanism and the electric push rod to ensure stable feeding of the material.

Benefits of technology

It effectively avoids material drop and waste caused by too long feeding distance, ensures the stability of the feeding process and the convenience of operation, and improves production and processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a charging mechanism of a vacuum melting furnace, which belongs to the technical field of charging of vacuum melting furnaces, and is characterized in that a bottom plate is rotatably connected with a supporting column through a supporting seat, the upper end of the supporting column is provided with a supporting plate through a pushing mechanism, the side of the supporting plate is provided with a feeding mechanism for charging, and the outer side wall of the supporting column is sleeved with a first gear; an output shaft of a first motor drives a second gear on the outer surface to rotate, so that a supporting column drives a feeding hopper to rotate to the direction corresponding to a feeding opening of the vacuum melting furnace through a base on the upper surface, the position adjusting accuracy is guaranteed, the direction is adjusted according to the position of the vacuum melting furnace, and the operation process is more convenient; and then the feeding hopper is moved to the feeding opening of the vacuum melting furnace through the pushing mechanism, then the feeding hopper is driven to rotate through the feeding mechanism, materials are fed into the vacuum melting furnace, the feeding distance is prevented from being too long, and therefore the stability of the feeding process is guaranteed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of vacuum melting furnace fillers, and in particular relates to a feeding mechanism for a vacuum melting furnace. Background Art

[0002] Vacuum melting furnaces are mainly used by colleges and universities, scientific research institutions and production enterprises to melt metal materials (such as stainless steel, nickel-based alloys, copper, alloy steel, nickel-cobalt alloys, rare earth neodymium iron boron, etc.) under vacuum or protective atmosphere conditions. They can also be used for vacuum refining and precision casting of alloy steel. Due to the high temperature of the melting furnace, direct filling may be dangerous;

[0003] A related art (publication number: CN212778617U) discloses a filling device for a vacuum melting furnace, and the disclosed technical solution is as follows: a lifting device is formed by setting a pull ring, a draw hook, a fixed pulley, a movable pulley, a traction rope and a pull rod, so that when the weight of the material is large, it is relatively easy to move the material to the top of the melting furnace for filling operation; a turning mechanism is formed by setting a turntable, a rotating box, a rotating rod, a worm gear and a worm, so that it is more convenient to take and put the material during the filling operation; when the weight of the material is large, it is relatively easy to move the material to the top of the melting furnace for filling operation, and it is more convenient to take and put the material during the filling operation;

[0004] In the above disclosed technical solutions, it is found that the related technologies have the following problems:

[0005] In the process of lifting materials by hook, due to the distance problem, when the feeding port and the feeding hopper are far apart, the materials may fall and cause waste. In this regard, we propose a new auxiliary material filling mechanism for vacuum melting furnace.

[0006] It should be noted that the information disclosed in the above background technology section is only used to enhance the understanding of the background technology section of this application, and therefore may include prior art information that does not constitute known to ordinary technicians in the field. Utility Model Content

[0007] The utility model aims to solve at least one of the technical problems existing in the prior art or related technology. In order to solve the problem of stable filler in the above-mentioned prior art, the utility model provides a feeding mechanism for a vacuum melting furnace, which adopts a material feeding mechanism combined with a position adjustment mechanism to achieve a stable feeding effect. The specific technical solution is:

[0008] A feeding mechanism for a vacuum melting furnace comprises a bottom plate, the bottom plate is rotatably connected to a support column via a support seat, the upper end of the support column is provided with a support plate via a pushing mechanism, a feeding mechanism for feeding is provided on the side of the support plate, a first gear is sleeved on the outer side wall of the support column, a first motor is fixedly mounted on the side wall of the support seat, a second gear is sleeved on the outside of the output shaft of the first motor, and the second gear is meshed with the first gear.

[0009] In addition, the charging mechanism of a vacuum melting furnace in the above technical solution provided by the utility model may also have the following additional technical features:

[0010] In the above technical solution, the feeding mechanism includes a fixed seat, the side wall of the fixed seat is fixedly installed with a mounting plate through a symmetrical fixing rod, the inner cavities of the two mounting plates are rotatably connected with movable shafts, the opposite ends of the two movable shafts are symmetrically fixedly installed on the two side walls of the feeding hopper through the fixing plates, the outer side wall of one of the movable shafts is sleeved with a third gear, the side wall of one of the mounting plates is fixedly installed with a second motor, the outer side wall of the output shaft of the second motor is sleeved with a fourth gear, and the fourth gear is meshed with the third gear.

[0011] The pushing mechanism comprises a base, an electric push rod is fixedly mounted on the side wall of the base, and a movable end of the electric push rod is fixedly mounted on the side wall of the support plate.

[0012] The two side walls of the base are symmetrically fixed with sliding rods through connecting plates, the outside of the sliding rods is slidably connected with sliders, and the two sliders are symmetrically fixed on the side walls of the support plate.

[0013] The support column is sleeved with a movable plate on its exterior, and spherical blocks are symmetrically fixedly mounted on the side walls of the movable plate. A guide groove is circumferentially provided on the side walls of the support seat, and two spherical blocks are symmetrically slidably connected to the inner walls of the guide groove.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] 1. When charging the vacuum melting furnace, the output shaft of the first motor drives the second gear on the outer surface to rotate, so that the support column drives the feeding hopper to rotate to the direction corresponding to the charging port of the vacuum melting furnace through the base on the upper surface, thereby ensuring the accuracy of position adjustment. The direction is adjusted according to the position of the vacuum melting furnace, making the operation process more convenient, and then the feeding hopper is moved to the charging port of the vacuum melting furnace through the pushing mechanism, and then the feeding hopper is driven to rotate by the feeding mechanism to feed the material into the vacuum melting furnace, thereby avoiding the charging distance being too far, thereby ensuring the stability of the charging process.

[0016] 2. Move the feeding hopper to a suitable feeding position through the pushing mechanism, and then the output shaft of the second motor drives the corresponding fourth gear to rotate, so that the third gear drives the corresponding movable shaft to rotate. By turning the feeding hopper over, the raw materials inside the feeding hopper are tilted and fed into the furnace, making the operation process more convenient. By adjusting the feeding at a stable position, the stability of the filling operation process is ensured, thereby improving the efficiency of the production and processing process.

[0017] 3. The supporting plate drives the feeding hopper to move to the charging port of the vacuum melting furnace by stretching the movable end of the electric push rod, and then the feeding hopper is rotated to add materials, which reduces the distance between the feeding port and the vacuum melting furnace to avoid falling outside.

[0018] 4. When the position of the feed hopper is adjusted by the movable end of the electric push rod, the support plate simultaneously drives the slider to slide on the outer surface of the slide rod. The sliding cooperation between the slider and the slide rod ensures the stability of the moving direction of the feed hopper, avoids position deviation, and thus ensures the accuracy of position movement.

[0019] 5. In the process of the support column driving the base to rotate, the support column drives the two spherical blocks on the surface of the movable plate to slide on the inner wall of the guide groove at the same time. The sliding cooperation between the spherical blocks and the guide groove ensures the stability of the support column rotation adjustment process, thereby ensuring the stability of the feed hopper adjustment position. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of a feeding mechanism of a vacuum melting furnace of the utility model;

[0021] Figure 2 This is a structural cross-sectional view of a charging mechanism of a vacuum melting furnace of the utility model;

[0022] in, Figure 1 and Figure 2 The correspondence between the figure marks and the component names is: 1-bottom plate, 2-support seat, 3-support column, 4-base, 5-electric push rod, 6-movable plate, 7-support plate, 8-feeding hopper, 9-mounting plate, 10-second motor, 11-movable shaft, 12-fourth gear, 13-third gear, 15-fixed rod, 16-fixed seat, 17-slide rod, 18-slider, 19-first gear, 20-first motor, 21-second gear, 22-guide groove, 23-spherical block, 24-connecting plate, 25-fixed plate. DETAILED DESCRIPTION

[0023] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0024] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited to the specific embodiments disclosed below.

[0025] The following is a combination of specific implementation cases and attached Figure 1-2 The present invention is further described below, but the present invention is not limited to these embodiments.

[0026] Example 1

[0027] A charging mechanism for a vacuum melting furnace, such as Figure 1 and Figure 2As shown, it includes a bottom plate 1, which is rotatably connected to a support column 3 through a support seat 2, and the support seat 2 is vertically fixed on the upper surface of the bottom plate 1. A groove cavity is provided on the upper surface of the support seat 2, and the groove width of the groove cavity corresponds to the specification of the support column 3. The lower end of the support seat 3 is embedded in the groove cavity on the upper surface of the support seat 2 and rotates in accordance with its inner wall. The upper end of the support column 3 is provided with a support plate 7 through a pushing mechanism, and a feeding mechanism for feeding is provided on the side of the support plate 7. The support plate 7 drives the feeding mechanism to move to the Corresponding to the feeding position, to prevent waste caused by a large distance, the outer wall of the support column 3 is sleeved with a first gear 19, and the side wall of the support seat 2 is fixedly installed with a first motor 20. The outer side of the output shaft of the first motor 20 is sleeved with a second gear 21, and the second gear 21 is meshed with the first gear 19. The number of teeth of the first gear 19 is more than the second gear 21, thereby reducing the speed of the support column 3 during rotation, avoiding excessive speed and difficulty in control during circumferential adjustment, and the first gear 19 is fixedly sleeved on the support column through the central mounting hole. 3, the first motor 20 is fixed on the outer surface of the support seat 2 and at a position corresponding to the first gear 19 through a motor seat, the first motor 20 is electrically connected to the external power supply through a wire, and the second gear 21 is fixedly sleeved on the outer surface of the output shaft of the first motor 20 through the central mounting hole. When the vacuum melting furnace is charged, the first motor 20 is connected to the power supply, so that the output shaft of the first motor 20 drives the second gear 21 on the outer surface to rotate, so that the first gear 19 meshing with the second gear 21 drives the support column 3 to rotate, so that the support column 3 drives the feeding hopper 8 to rotate to the direction corresponding to the feeding port of the vacuum melting furnace through the base 4 on the upper surface, ensuring the accuracy of position adjustment, adjusting the direction according to the position of the vacuum melting furnace, making the operation process more convenient, and then the feeding hopper 8 is moved to the feeding port of the vacuum melting furnace by the pushing mechanism, and then the feeding hopper 8 is driven to rotate by the feeding mechanism to feed the material into the vacuum melting furnace, avoiding the feeding distance being too far, thereby ensuring the stability of the feeding process.

[0028] The feeding mechanism includes a fixed seat 16, and the side wall of the fixed seat 16 is fixedly installed with a mounting plate 9 through a symmetrical fixing rod 15. One end of two mutually parallel fixing rods 15 is vertically fixed to the surface of the fixed seat 16, and the other ends of the two fixing rods 15 are vertically fixed to the surface of the support plate 7. The inner cavities of the two mounting plates 9 are rotatably connected with movable shafts 11. The opposite ends of the two movable shafts 11 are symmetrically fixed to the two side walls of the feeding hopper 8 through the fixing plates 25. The inner cavities of the two mounting plates 9 are embedded with mounting bearings, and the two movable shafts 11 are respectively embedded in The inside of the two bearings makes the two movable shafts 11 rotate inside the bearings inside the two mounting plates 9 respectively, and the two ends of the movable shaft 11 extend out of the outside respectively, and the opposite ends of the two movable shafts 11 are symmetrically fixed on the back surfaces of the two fixed plates 25 respectively, and the two fixed plates 25 are fixed on the two side surfaces of the feed hopper 8 respectively. The outer wall of one movable shaft 11 is sleeved with a third gear 31, and the third gear 31 is fixedly sleeved on the outer surface of the movable shaft 11 through the mounting hole opened in the inner cavity, so that the third gear 31 rotates with the corresponding movable shaft 11. The second motor 10 is fixedly mounted on the side wall of the mounting plate 9, and the outer side wall of the output shaft of the second motor 10 is sleeved with a fourth gear 12, which meshes with the third gear 31. The fourth gear 12 is fixedly sleeved on the outer surface of the output shaft of the second motor 10 through a mounting hole opened in the inner cavity. The second motor 10 is electrically connected to an external power supply through a wire. The fixed position of the second motor 10 ensures that the fourth gear 12 meshes with the third gear 31. The feeding hopper 8 is moved to a suitable feeding position by a pushing mechanism, and then the second motor 10 is connected to a power supply so that the second motor 10 is electrically connected to an external power supply through a wire. The output shaft of the machine 10 drives the corresponding fourth gear 12 to rotate, so that the rotating fourth gear 12 drives the meshing third gear 31 to rotate, and the third gear 31 drives the corresponding movable shaft 11 to rotate, so that the feeding hopper 8 rotates between the two mounting plates 9 along with the two movable shafts 11 through the two fixed plates 25. By turning the feeding hopper 8 over, the raw materials inside the feeding hopper 8 are tilted and fed into the furnace, making the operation process more convenient. By adjusting the feeding by a stable position, the stability of the filling operation process is ensured, thereby improving the efficiency of the production and processing process.

[0029] It is worth mentioning that the pushing mechanism includes a base 4, and an electric push rod 5 is fixedly installed on the side wall of the base 4. The electric push rod 5 is vertically fixed on the surface of the plate body, and the plate body is vertically fixed on the upper surface of the base 4 near the edge. The electric push rod 5 is electrically connected to the external power supply through a wire, and the movable end of the electric push rod 5 is fixedly installed on the side wall of the support plate 7. The movable end of the electric push rod 5 is stretched so that the support plate 7 drives the feeding hopper 8 to move to the charging port of the vacuum melting furnace, and then the feeding hopper 8 is rotated to add materials, thereby reducing the distance between the feeding port of the vacuum melting furnace and avoiding falling outside.

[0030] In addition, the two side walls of the base 4 are symmetrically fixed with slide bars 17 through connecting plates 24. The two groups of connecting plates 24 are vertically fixed on the two side surfaces of the base 4 in parallel with each other. The two ends of the two slide bars 17 are vertically fixed between the two groups of connecting plates 24. The outer side of the slide bar 17 is slidably connected with a slider 18. The two sliders 18 are symmetrically fixed on the side walls of the support plate 7. When the position of the feed hopper 8 is adjusted by the movable end of the electric push rod 5, the support plate 7 simultaneously drives the slider 18 to slide on the outer surface of the slider 17. The sliding cooperation between the slider 18 and the slide bar 17 ensures the stability of the moving direction of the feed hopper 8, avoids position deviation, and thus ensures the accuracy of position movement.

[0031] In addition, a movable plate 6 is sleeved on the outside of the support column 3, and spherical blocks 23 are symmetrically fixedly installed on the side walls of the movable plate 6. A guide groove 22 is circumferentially opened on the side walls of the support seat 2, and two spherical blocks 23 are symmetrically slidably connected to the inner wall of the guide groove 22. A guide groove 22 with a circular cross-section is circumferentially opened on the upper surface of the support seat 2. The spherical blocks 23 are embedded in the guide groove 22 and rotate circumferentially in accordance with the inner wall thereof. In the process of the support column 3 driving the base 4 to rotate, the support column 3 drives the two spherical blocks 23 on the surface of the movable plate 6 to slide in accordance with the inner wall of the guide groove 22 at the same time. The sliding cooperation between the spherical blocks 23 and the guide groove 22 ensures the stability of the rotation adjustment process of the support column 3, thereby ensuring the stability of the adjustment position of the feed hopper 8.

[0032] The present embodiment provides a feeding mechanism for a vacuum melting furnace, and its working principle is as follows: when feeding the vacuum melting furnace, the first motor 20 is connected to a power source, so that the output shaft of the first motor 20 drives the second gear 21 on the outer surface to rotate, so that the first gear 19 meshing with the second gear 21 drives the support column 3 to rotate, so that the support column 3 drives the feeding hopper 8 to rotate to a direction corresponding to the feeding port of the vacuum melting furnace through the base 4 on the upper surface, and then the supporting plate 7 drives the feeding hopper 8 to move to the feeding port of the vacuum melting furnace by stretching the movable end of the electric push rod 5, and then the second motor 10 is connected to a power source, so that the output shaft of the second motor 10 drives the corresponding fourth gear 12 to rotate, so that the rotating fourth gear 12 drives the meshing third gear 31 to rotate, so that the third gear 31 drives the corresponding movable shaft 11 to rotate, so that the feeding hopper 8 rotates between the two mounting plates 9 along with the two movable shafts 11 through the two fixed plates 25, and by flipping the feeding hopper 8, the raw materials inside the feeding hopper 8 are tilted and fed into the furnace.

[0033] In the description of the present invention, the term "plurality" refers to two or more than two. Unless otherwise clearly defined, the orientation or positional relationship indicated by the terms "upper" and "lower" is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the present invention. The terms "connection", "installation", "fixation", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0034] In the description of the present invention, the terms "one embodiment", "some embodiments", "specific embodiments", etc. mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In the present invention, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0035] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A feeding mechanism for a vacuum melting furnace, comprising a bottom plate (1), characterized in that: The bottom plate (1) is rotatably connected to a support column (3) via a support seat (2); a support plate (7) is arranged at the upper end of the support column (3) via a pushing mechanism; a feeding mechanism for feeding materials is arranged on the side of the support plate (7); a first gear (19) is sleeved on the outer wall of the support column (3); a first motor (20) is fixedly mounted on the side wall of the support seat (2); a second gear (21) is sleeved on the outer side of an output shaft of the first motor (20); and the second gear (21) is meshed with the first gear (19).

2. A feeding mechanism for a vacuum melting furnace according to claim 1, characterized in that: The feeding mechanism comprises a fixed seat (16), a mounting plate (9) is fixedly mounted on the side wall of the fixed seat (16) via a symmetrical fixing rod (15), the inner cavities of the two mounting plates (9) are rotatably connected with movable shafts (11), the opposite ends of the two movable shafts (11) are symmetrically fixedly mounted on the two side walls of the feeding hopper (8) via fixing plates (25), the outer side wall of one movable shaft (11) is sleeved with a third gear (31), the side wall of one mounting plate (9) is fixedly mounted with a second motor (10), the outer side wall of the output shaft of the second motor (10) is sleeved with a fourth gear (12), and the fourth gear (12) is meshed with the third gear (31).

3. The feeding mechanism of a vacuum melting furnace according to claim 1, characterized in that: The pushing mechanism comprises a base (4), a side wall of the base (4) is fixedly mounted with an electric push rod (5), and a movable end of the electric push rod (5) is fixedly mounted on the side wall of the support plate (7).

4. A feeding mechanism for a vacuum melting furnace according to claim 3, characterized in that: The two side walls of the base (4) are symmetrically fixedly mounted with sliding rods (17) through connecting plates (24), the outside of the sliding rods (17) is slidably connected with sliders (18), and the two sliders (18) are symmetrically fixedly mounted on the side walls of the support plate (7).

5. The feeding mechanism of a vacuum melting furnace according to claim 3, characterized in that: The support column (3) is sleeved with a movable plate (6) on its exterior, and the side wall of the movable plate (6) is symmetrically fixed with a spherical block (23). The side wall of the support seat (2) is circumferentially provided with a guide groove (22), and the two spherical blocks (23) are symmetrically slidably connected to the inner wall of the guide groove (22).

Citation Information

Patent Citations

  • Filling device for vacuum smelting furnace

    CN212778617U