Concentricity detection tool for vertical part

By designing a vertical component concentricity detection tool for including magnetic seats, beams, mandrels and measurement meters, the problem of inconvenience measurement of motor frames is solved, and fast and accurate concentricity measurement is achieved.

CN222761550UActive Publication Date: 2025-04-15EBARA GREAT PUMPS
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Patent Information

Application Number
CN202421685739.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-04-15
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

In the prior art, the measurement of concentricity of the motor frame is inconvenient, it is difficult to obtain accurate measurement results, and the measurement process is time-consuming and labor-intensive.

Method used

A vertical component concentricity detection tool is provided, including a magnetic seat, a beam, a mandrel and a measuring table. The magnetic seat can be adsorbed on the target component, and the beam and mandrel are used in combination, which can move and rotate in the plane, driving the measuring table to accurately measure the concentricity.

Benefits of technology

It realizes rapid and accurate measurement of the concentricity of vertical components such as motor frames, and improves measurement efficiency and accuracy.

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Abstract

The utility model belongs to the technical field of vertical pump component detection, and provides a vertical component concentricity detection tool which comprises a magnetic base, a cross beam, a mandrel and a measuring meter. Wherein the magnetic base is provided with an adsorption end face which can be detachably adsorbed on a target component; the cross beam is movably mounted on the magnetic base and can move relative to the magnetic base in a plane parallel to the adsorption end surface; the mandrel is rotationally mounted on the cross beam and can rotate around the central axis of the mandrel relative to the cross beam, and the central axis of the mandrel is perpendicular to the adsorption end face; the measuring meter is detachably connected to the mandrel and used for measuring the relative distance between the mandrel and the surface of a target component.
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Description

Technical Field

[0001] The present application belongs to the technical field of vertical pump component detection, and in particular relates to a vertical component concentricity detection tool. Background Art

[0002] The motor frame is a key component in the production process of vertical pumps. The concentricity of the shaft hole or mounting hole on it directly affects the operating efficiency and stability of the equipment. The traditional measurement methods for measuring the concentricity of the motor frame are either limited by the measurement range and operation difficulty, or require the motor frame to be moved back and forth and adjusted and tested by a medium or large vertical lathe or a three-coordinate measuring machine. Due to the large size and heavy weight of the motor frame of the vertical pump, it is not only difficult to obtain accurate measurement results, but the measurement process is also time-consuming and laborious. Therefore, it is necessary to solve the above technical problems. Summary of the invention

[0003] The purpose of the embodiments of the present application is to provide a vertical component concentricity detection tool to solve the technical problem of inconvenient motor frame concentricity measurement in the prior art.

[0004] In order to achieve the above-mentioned purpose, the technical solution adopted in this application is: to provide a vertical component concentricity detection tool, including:

[0005] A magnetic base having an adsorption end surface capable of being detachably adsorbed on a target component;

[0006] A crossbeam, movably mounted on the magnetic base and capable of moving relative to the magnetic base in a plane parallel to the adsorption end surface;

[0007] A core shaft, rotatably mounted on the crossbeam and capable of rotating relative to the crossbeam around its own central axis, wherein the central axis of the core shaft is perpendicular to the adsorption end surface;

[0008] A measuring table is detachably connected to the mandrel and is used to measure the relative distance between the mandrel and the surface of the target component.

[0009] Optionally, at least two magnetic seats are provided along the extension direction of the crossbeam, and the core shaft is located between adjacent magnetic seats.

[0010] Optionally, a gasket is connected to the magnetic base;

[0011] The crossbeam is slidably connected to the magnetic base through the gasket.

[0012] Optionally, the vertical component concentricity detection tool further includes a transverse adjustment component and a longitudinal adjustment component for adjusting the movement of the crossbeam relative to the magnetic base;

[0013] The transverse adjustment assembly comprises a transverse adjustment block connected to the magnetic seat and a transverse adjustment bolt threadedly connected to the transverse adjustment block and used to abut or separate from the crossbeam;

[0014] The longitudinal adjustment assembly comprises a top block connected to the magnetic seat, a longitudinal adjustment block connected to the crossbeam, and a longitudinal adjustment bolt threadedly connected to the longitudinal adjustment block and used to abut or separate from the top block;

[0015] The transverse adjustment bolt is perpendicular to the longitudinal adjustment bolt.

[0016] Optionally, the vertical component concentricity detection tool further includes a bearing sleeved on the mandrel, a bearing cover connected to the crossbeam, and a bearing seat connected to the bearing cover;

[0017] The bearing is mounted on the bearing seat and can be supported by the bearing seat.

[0018] Optionally, the vertical component concentricity detection tool further includes a distance ring sleeved on the mandrel and a round nut threadedly connected to the mandrel;

[0019] The bearing is clamped between the round nut and the distance ring.

[0020] Optionally, the vertical component concentricity detection tool further includes an extension shaft detachably connected to the mandrel and coaxially arranged with the mandrel;

[0021] The longitudinal axis is connected to an end of the core shaft away from the crossbeam.

[0022] Optionally, a cavity extending along the axial direction of the extension shaft is formed inside the extension shaft.

[0023] Optionally, the measuring gauge is a dial gauge having a magnetic gauge holder, and the dial gauge is detachably adsorbed on the core shaft through the magnetic gauge holder.

[0024] Optionally, the vertical component concentricity detection tool further includes a stopper detachably connected to the mandrel and used for limiting the movement of the measuring table relative to the mandrel.

[0025] The beneficial effect of the vertical component concentricity detection tool provided by the present application is that: compared with the prior art, in the vertical component concentricity detection tool provided by the present application, the magnetic base can be stably magnetically attracted to the target component such as the motor frame and other structures and the core shaft can be extended into the mounting hole on the target component whose concentricity needs to be measured. Since the adsorption end face of the magnetic base used to adsorb to the target component is parallel to the moving plane of the crossbeam and perpendicular to the core shaft, the crossbeam can drive the core shaft to coincide with the central axis of the reference mounting hole during the movement relative to the magnetic base. In this way, the measuring table detachably connected to the core shaft can measure the concentricity of the motor frame by connecting to different positions of the core shaft and following the rotation of the core shaft. Not only is the detection result more accurate, but the measurement efficiency is also much higher than the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0027] Figure 1 A schematic diagram of the main structure of a vertical component concentricity detection tool provided in an embodiment of the present application;

[0028] Figure 2 A schematic diagram of a top view of the structure of a vertical component concentricity detection tool provided in an embodiment of the present application;

[0029] Figure 3 A schematic diagram of a partial structure of a vertical component concentricity detection tool provided in an embodiment of the present application;

[0030] Figure 4 Schematic diagram of the detection principle of the vertical component concentricity detection tool provided in the embodiment of the present application.

[0031] Among them, the figure marks in the figure are: 101, magnetic seat; 102, adsorption end face; 103, crossbeam; 1031, through groove; 1032, tightening bolt; 104, core shaft; 105, measuring meter; 106, gasket; 107, lateral adjustment block; 108, lateral adjustment bolt; 109, top block; 110, longitudinal adjustment block; 111, longitudinal adjustment bolt; 112, bearing; 113, bearing cover; 114, bearing seat; 115, distance ring; 116, round nut; 117, extension shaft; 118, cavity; 119, stopper; 200, motor frame. DETAILED DESCRIPTION

[0032] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0033] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0034] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0035] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0036] Please also read Figures 1 to 4 Now, a vertical component concentricity detection tool provided in the embodiment of the present application is described. The vertical component concentricity detection tool comprises a magnetic base 101, a beam 103, a core shaft 104 and a measuring table 105. Among them:

[0037] The magnetic base 101 has an adsorption end face 102 that can be detachably adsorbed on the target component. The magnetic base 101 described in this embodiment can be a device commonly used in the art that can generate magnetic force through switch control and magnetically attract the target component such as the motor frame 200 and other structures. The crossbeam 103 is movably mounted on the magnetic base 101 and can be fine-tuned and moved relative to the magnetic base 101 in a plane parallel to the adsorption end face 102. The mandrel 104 is rotatably mounted on the crossbeam 103 and can rotate relative to the crossbeam 103 around its own central axis, and the central axis of the mandrel 104 is perpendicular to the adsorption end face 102. The measuring table 105 is detachably connected to the mandrel 104 and is used to measure the relative distance between the mandrel 104 and the surface of the target component.

[0038] The method of using the vertical component concentricity detection tool in this embodiment is as follows: first, the magnetic base 101 is adsorbed at the approximate position on the target component and the mandrel 104 is connected to the extension shaft 117 and extended into the hole to be measured on the target component, the mandrel 104 is rotated and the measuring gauge 105 is used to detect the inner wall of a hole close to the end face of the target component, and the position of the crossbeam 103 is adjusted according to the measured value so that the center of rotation of the mandrel 104 is concentric with the hole, so that the position of the crossbeam 103 can be adjusted relative to the magnetic base 101 so that the central axis of the mandrel 104 and the reference installation hole coincide, and the hole can be used as the reference hole. After the position of the crossbeam 103 is fixed, the concentricity or coaxiality of other holes of the target component relative to the reference hole can be measured by changing the axial position of the measuring gauge 105 on the mandrel 104 and rotating the mandrel 104 relative to the crossbeam 103, and the verticality of the measured hole and the end face can also be measured by moving the measuring gauge 105 axially on the extension shaft 117.

[0039] According to the above structure provided in this embodiment, in the vertical component concentricity detection tooling provided in this embodiment, the magnetic base 101 can be stably magnetically attracted to the reference end surface of the target component such as the motor frame 200 and the like, and the mandrel 104 and the extension shaft 117 can be extended into the inner hole of the target component whose concentricity needs to be measured. Since the adsorption end surface 102 of the magnetic base 101 used to adsorb to the target component is parallel to the moving plane of the beam 103 and perpendicular to the mandrel 104, the beam 103 can drive the mandrel 104 to coincide with the central axis of the reference inner hole during the movement relative to the magnetic base 101. In this way, the measuring gauge 105 detachably connected to the spindle 104 can measure the concentricity of the inner holes at different positions on the same axis of the motor frame 200 by being connected to different positions of the spindle 104 and following the rotation of the spindle 104. Not only is the detection result more accurate, but the measurement efficiency is much higher than the prior art. Usually, in order to keep the position of the crossbeam 103 stable after the position is adjusted, a tightening bolt 1032 is provided that passes through the crossbeam 103 and is threadedly connected to the corresponding magnetic seat 101. That is, when the spindle 104 is adjusted to its position by moving the crossbeam 103, the tightening bolt 1032 can be tightened to achieve a firm connection between the crossbeam 103 and the magnetic seat 101. In order to avoid the crossbeam 103 from being in a stable position, the tightening bolt 1032 is provided. During the fine-tuning process of the position, interference occurs between the tensioning bolt 1032 and the crossbeam 103. A through slot 1031 is formed on the crossbeam 103 for the rod of the tensioning bolt 1031 to pass through, and there is a gap between the inner wall of the through slot 1031 and the tensioning bolt 1032, and the gap is adapted to the fine-tunable distance of the crossbeam 103. It can be understood that in the production of this vertical component concentricity detection tooling, its own accuracy should be guaranteed, such as the verticality between the core shaft 104 and the crossbeam 103 and the adsorption surface 102 of the magnetic base 101, and the runout value of the core shaft 104 and the extension shaft 117 when they rotate should be kept within the design requirements and calibrated before use, and the calibration method adopts the calibration technology of existing measuring instruments.

[0040] In another embodiment of the present application, please refer to Figures 1 to 4 At least two magnetic seats 101 are provided along the extension direction of the crossbeam 103, and the core shaft 104 is located between adjacent magnetic seats 101. According to the above structure provided in this embodiment, the crossbeam 103 can be supported more stably and have an initial overhead position by at least two magnetic seats 101, which is conducive to further improving the convenience of concentricity measurement of the vertical component concentricity detection tool in this embodiment.

[0041] In another embodiment of the present application, please refer to Figures 1 to 4, a gasket 106 is connected to the magnetic base 101, and the crossbeam 103 is slidably connected to the magnetic base 101 through the gasket 106. According to the above structure provided in this embodiment, the gasket 106 arranged between the crossbeam 103 and the magnetic base 101 can effectively improve the adjustment stability of the crossbeam 103, which is conducive to further improving the convenience of concentricity measurement of the vertical component concentricity detection tool in this embodiment.

[0042] In another embodiment of the present application, please refer to Figures 1 to 4 The vertical component concentricity detection tooling also includes a transverse adjustment component and a longitudinal adjustment component for adjusting the movement of the beam 103 relative to the magnetic base 101; the transverse adjustment component includes a transverse adjustment block 107 connected to the magnetic base 101 and a transverse adjustment bolt 108 threadedly connected to the transverse adjustment block 107 and used to abut or separate from the beam 103. For the convenience of adjustment, the transverse adjustment component is provided with two groups located on opposite sides of the beam 103; the longitudinal adjustment component includes a top block 109 connected to the magnetic base 101, a longitudinal adjustment block 110 connected to the beam 103, and a longitudinal adjustment bolt 111 threadedly connected to the longitudinal adjustment block 110 and used to abut or separate from the top block 109; the transverse adjustment bolt 108 is perpendicular to the longitudinal adjustment bolt 111. Similarly, for the convenience of adjustment, the longitudinal adjustment component is also provided with two groups located at both ends of the beam 103.

[0043] According to the above structure provided in the present embodiment, by rotating the lateral adjustment bolt 108 relative to the lateral adjustment block 107, the lateral adjustment bolt 108 can be brought into contact with the lateral side and the crossbeam 103 can be moved laterally relative to the magnetic base 101; by rotating the longitudinal adjustment bolt 111 relative to the longitudinal adjustment block 110, the longitudinal adjustment bolt 111 can be brought into contact with the top block 109 and the crossbeam 103 can be moved longitudinally relative to the magnetic base 101. In this way, the crossbeam 103 can be flexibly adjusted relative to the magnetic base 101 and the self-locking effect of the crossbeam 103 can be achieved, which is conducive to further improving the convenience of concentricity measurement of the vertical component concentricity detection tooling in the present embodiment.

[0044] In another embodiment of the present application, please refer to Figures 1 to 4 The vertical component concentricity detection tool further includes a bearing 112 mounted on the mandrel 104, a bearing cover 113 connected to the crossbeam 103, and a bearing seat 114 connected to the bearing cover 113. The bearing 112 is mounted on the bearing seat 114 and can be supported by the bearing seat 114. According to the above structure provided in this embodiment, the bearing 112 can be supported by the bearing seat 114 and the bearing cover 113 so that the mandrel 104 can rotate more stably relative to the crossbeam 103, which is conducive to further improving the convenience of concentricity measurement of the vertical component concentricity detection tool in this embodiment.

[0045] In another embodiment of the present application, please refer to Figures 1 to 4 The vertical component concentricity detection tool further includes a distance ring 115 mounted on the mandrel 104 and a round nut 116 threadedly connected to the mandrel 104, and the bearing 112 is clamped between the round nut 116 and the distance ring 115. According to the above structure provided in this embodiment, the round nut 116 and the distance ring 115 can make the bearing 112 more stably installed on the bearing seat 114, so that the mandrel 104 can also be more stably rotated relative to the crossbeam 103, which is conducive to further improving the convenience of concentricity measurement of the vertical component concentricity detection tool in this embodiment.

[0046] In another embodiment of the present application, please refer to Figures 1 to 4 The vertical component concentricity detection tool also includes an extension shaft 117 that is detachably connected to the mandrel 104 and coaxially arranged with the mandrel 104, and is connected to the end of the mandrel 104 away from the crossbeam 103 along the long axis. According to the above structure provided in this embodiment, the vertical component concentricity detection tool provided in this embodiment can be used to detect longer vertical workpieces through the extension shaft 117 that is detachably connected to the mandrel 104 and coaxially arranged with the mandrel 104. In addition, it can be understood that by replacing a longer crossbeam 103, the vertical component concentricity detection tool provided in this embodiment can be used to detect the concentricity of vertical workpieces with larger inner diameters.

[0047] In another embodiment of the present application, please refer to Figures 1 to 4 A cavity 118 extending along the axial direction of the extension shaft 117 is formed inside the extension shaft 117. According to the above structure provided in this embodiment, the cavity 118 provided inside the extension shaft 117 can significantly reduce the weight of the extension shaft 117, which is conducive to further improving the convenience of concentricity measurement of the vertical component concentricity detection tool in this embodiment.

[0048] In another embodiment of the present application, please refer to Figures 1 to 4 , the measuring gauge 105 is a dial gauge with a magnetic gauge holder, and the dial gauge is detachably adsorbed on the mandrel 104 through the magnetic gauge holder. According to the above structure provided in this embodiment, the dial gauge that can be magnetically adsorbed on the mandrel 104 can not only make the detection convenience of the vertical component concentricity detection tooling in this embodiment better, but also significantly improve the detection accuracy of the vertical component concentricity detection tooling in this embodiment. It can be understood that the dial gauge can be replaced by a micrometer gauge according to different measurement accuracy requirements.

[0049] In another embodiment of the present application, please refer to Figures 1 to 4The vertical component concentricity detection tool also includes a stopper 119 which is detachably connected to the mandrel 104 and is used to limit the movement of the measuring gauge 105 relative to the mandrel 104. In this embodiment, the stopper 119 is a set of ring structures, which is sleeved on the mandrel 104 or the extension shaft 117 when in use, and is locked on the mandrel 104 or the extension shaft 117 with a fastener. According to the above structure provided in this embodiment, when performing the concentricity detection, the magnetic table seat of the measuring gauge 105 is firmly attached to the mandrel 104 or the extension shaft 117 and is located on the upper end surface of the stopper 119. In this way, the stopper 119 can well limit the movement of the measuring gauge 105 relative to the mandrel 104 along the axial direction of the mandrel 104, which is conducive to further improving the detection accuracy of the vertical component concentricity detection tool in this embodiment.

[0050] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application should be included in the protection scope of the present application.

Claims

1. A vertical component concentricity detection tool, characterized in that: include: A magnetic base (101) having an adsorption end surface (102) capable of being detachably adsorbed on a target component; A crossbeam (103) movably mounted on the magnetic base (101) and capable of moving relative to the magnetic base (101) in a plane parallel to the adsorption end surface (102); A core shaft (104) is rotatably mounted on the crossbeam (103) and is capable of rotating relative to the crossbeam (103) around its own central axis, wherein the central axis of the core shaft (104) is perpendicular to the adsorption end surface (102); A measuring table (105) is detachably connected to the mandrel (104) and is used to measure the relative distance between the mandrel (104) and the surface of the target component.

2. The vertical component concentricity detection tool as claimed in claim 1, characterized in that: At least two magnetic seats (101) are provided along the extension direction of the crossbeam (103), and the core shaft (104) is located between adjacent magnetic seats (101).

3. The vertical component concentricity detection tool as claimed in claim 1, characterized in that: A gasket (106) is connected to the magnetic base (101); The crossbeam (103) is slidably connected to the magnetic base (101) via the gasket (106).

4. The vertical component concentricity detection tool as claimed in any one of claims 1 to 3, characterized in that: The vertical component concentricity detection tool further comprises a transverse adjustment component and a longitudinal adjustment component for adjusting the movement of the crossbeam (103) relative to the magnetic base (101); The transverse adjustment assembly comprises a transverse adjustment block (107) connected to the magnetic seat (101) and a transverse adjustment bolt (108) threadedly connected to the transverse adjustment block (107) and used to abut against or separate from the crossbeam (103); The longitudinal adjustment assembly comprises a top block (109) connected to the magnetic seat (101), a longitudinal adjustment block (110) connected to the crossbeam (103), and a longitudinal adjustment bolt (111) threadedly connected to the longitudinal adjustment block (110) and used to abut or separate from the top block (109); The transverse adjustment bolt (108) is perpendicular to the longitudinal adjustment bolt (111).

5. The vertical component concentricity detection tool as claimed in claim 1, characterized in that: The vertical component concentricity detection tool further comprises a bearing (112) sleeved on the core shaft (104), a bearing cover (113) connected to the crossbeam (103), and a bearing seat (114) connected to the bearing cover (113); The bearing (112) is mounted on the bearing seat (114) and can be supported by the bearing seat (114).

6. The vertical component concentricity detection tool as claimed in claim 5, characterized in that: The vertical component concentricity detection tool further comprises a distance ring (115) sleeved on the core shaft (104) and a round nut (116) threadedly connected to the core shaft (104); The bearing (112) is clamped between the round nut (116) and the distance ring (115).

7. The vertical component concentricity detection tool as claimed in claim 1, characterized in that: The vertical component concentricity detection tool further comprises an extension shaft (117) detachably connected to the core shaft (104) and coaxially arranged with the core shaft (104); The extension shaft is connected to an end of the core shaft (104) away from the crossbeam (103).

8. The vertical component concentricity detection tool as claimed in claim 7, characterized in that: A cavity (118) extending along the axial direction of the extended shaft (117) is formed inside the extended shaft (117).

9. The vertical component concentricity detection tool as claimed in claim 1, characterized in that: The measuring gauge (105) is a dial gauge having a magnetic gauge base, and the dial gauge is detachably adsorbed on the core shaft (104) via the magnetic gauge base.

10. The vertical component concentricity detection tool as claimed in claim 9, characterized in that: The vertical component concentricity detection tool further comprises a stopper (119) detachably connected to the core shaft (104) and used to limit the movement of the measuring table (105) relative to the core shaft (104).