Electrolytic copper foil pinhole off-line detection device

By designing an offline detection device for electrolytic copper foil pinholes, instant pinhole detection of electrolytic copper foil samples is achieved using clamping components and photosensitive sensors, the problem of inefficient detection in the prior art is solved, the detection efficiency is improved and the clamping stability is enhanced.

CN222762088UActive Publication Date: 2025-04-15LINGBAOBAOXIN ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202420936636.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-04-15
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

In the prior art, for electrolytic copper foil surface pinhole detection, it is impossible to detect instantly in the production workshop, and the samples need to be sent to the laboratory for online testing, resulting in insufficiency of detection.

Method used

An offline detection device for electrolytic copper foil pinhole is designed, including a detection device body, a slide rail, a clamping assembly, an LED lamp source and a photosensitive sensor. The electrolytic copper foil sample is clamped through the clamping assembly, the LED lamp source emits a light source, and the photosensitive sensor captures the light source passing through the pinhole to realize offline pinhole detection.

Benefits of technology

It realizes instant sampling and pinhole testing in the electrolytic copper foil production workshop without sending it to the laboratory, improving the detection efficiency and enhancing clamping stability through anti-slip lines.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an electrolytic copper foil pinhole off-line detection device, which belongs to the technical field of electrolytic copper foil pinhole detection and comprises a detection device body. The number of the sliding rails is two, and the two sliding rails are fixedly connected to the inner walls of the two sides of the detection device body respectively. The number of the clamping assemblies is two, the two clamping assemblies are both arranged in the sliding drawer, and the two clamping assemblies are used for clamping an electrolytic copper foil sample to be detected; the LED lamp source is fixedly connected to the upper inner wall of the detection device main body; by using the device, an electrolytic copper foil sample is immediately sampled in a production workshop of the electrolytic copper foil and does not need to be conveyed into a laboratory for detection, pinhole detection is conveniently carried out on the electrolytic copper foil sample by using the device, wiring is not needed during detection, pinhole detection on the electrolytic copper foil sample is completed in an offline state, and the detection efficiency of the electrolytic copper foil sample is effectively improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of electrolytic copper foil pinhole detection, and in particular relates to an electrolytic copper foil pinhole offline detection device. Background Art

[0002] Electrolytic copper foil is an important material for copper clad laminate (CCL), printed circuit board (PCB), and lithium-ion battery manufacturing. In today's high-speed development of the electronic information industry, electrolytic copper foil is called the "neural network" for signal and power transmission and communication of electronic products. Since 2002, the production value of printed circuit boards in my country has entered the third place in the world, and copper clad laminate, the substrate material of PCB, has also become the third largest producer in the world. As a result, my country's electrolytic copper foil industry has developed by leaps and bounds in recent years. The production process of electrolytic copper foil is simple, and there are three main processes: solution foil production, surface treatment and product slitting. Its production process seems simple, but it integrates electronics, machinery, and electrochemistry, and is a production process that has particularly strict requirements on the production environment. Therefore, the electrolytic copper foil industry does not have a set of standard universal production equipment and technology, and each manufacturer has its own unique skills, which is also an important bottleneck affecting the domestic electrolytic copper foil production capacity and quality improvement. After the electrolytic copper foil is produced, there will be some pinholes on its surface, and the holes will affect the performance of the electrolytic copper foil, and the part of the electrolytic copper foil containing pinholes needs to be removed.

[0003] In the prior art, for the pinhole detection on the surface of electrolytic copper foil, the electrolytic copper foil is usually sampled and then placed in a detection device for online pinhole detection on the surface of the electrolytic copper foil. It is impossible to perform real-time detection in the production workshop of the electrolytic copper foil. Utility Model Content

[0004] The utility model aims to provide an off-line pinhole detection device for electrolytic copper foil, aiming to solve the problem that in the prior art, the pinhole detection on the surface of the electrolytic copper foil is usually performed by sampling the electrolytic copper foil, and then placing the electrolytic copper foil in the detection equipment to perform online pinhole detection on the surface of the electrolytic copper foil, and it is impossible to perform real-time detection in the production workshop of the electrolytic copper foil.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] An off-line detection device for pinholes in electrolytic copper foil, comprising:

[0007] Detection device body;

[0008] Two slide rails are provided, and the two slide rails are respectively fixedly connected to the inner walls on both sides of the detection device body;

[0009] The clamping assembly is provided with two groups, both of which are arranged in the slide drawer, and the two groups of clamping assemblies are used to clamp the electrolytic copper foil samples to be tested;

[0010] An LED light source, the LED light source being fixedly connected to the upper inner wall of the detection device body; and

[0011] A photosensor is fixedly connected to the lower inner wall of the detection device body.

[0012] As a preferred solution of the utility model, each group of the clamping components includes a fixed plate, a sliding rod, a spring and a pressure plate. The fixed plates, sliding rods and springs are each provided with two, the two fixed plates are fixedly connected to the inner walls on both sides of the sliding drawer, the two sliding rods are respectively fixedly connected to the lower ends of the two fixed plates, the lower ends of the two sliding rods are fixedly connected to the lower inner wall of the sliding drawer, the pressure plate is slidably connected to the circumferential surfaces of the two sliding rods, the two springs are respectively sleeved on the circumferential surfaces of the two sliding rods, and the two springs are both provided on the upper side of the pressure plate.

[0013] As a preferred solution of the utility model, a baffle is fixedly connected to the inner wall of the detection device body, and the baffle is fixedly connected to the outer surface of the photosensor.

[0014] As a preferred solution of the utility model, a processing module is provided in the detection device body, and the processing module is connected to the photosensor signal. A display screen and buttons are provided on the outer surface of the detection device body, and the buttons and the display screen are both connected to the processing module signal.

[0015] As a preferred solution of the utility model, a second handle is fixedly connected to the outer surface of the sliding drawer, and the upper ends of the two pressing plates are fixedly connected to the first handle.

[0016] As a preferred solution of the utility model, four corners of the lower end of the main body of the detection device are fixedly connected with supporting feet.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. In this scheme, by using this device, electrolytic copper foil samples can be sampled immediately in the production workshop of electrolytic copper foil without sending them to the laboratory for testing. The use of this device is convenient for pinhole detection of electrolytic copper foil samples. The detection does not require wiring, and the pinhole detection of electrolytic copper foil samples can be completed offline, effectively improving the detection efficiency of electrolytic copper foil samples.

[0019] 2. In this solution, the pressing plate is slidably connected to the circumferential surface of the slide rod, and the lower part of the pressing plate is provided with anti-slip texture. When it is pressed on the surface of the electrolytic copper foil, the texture increases the friction with the surface of the electrolytic copper foil, thereby improving the stability of the electrolytic copper foil clamping. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0021] Figure 1 It is the first stereogram of the utility model;

[0022] Figure 2 It is a second stereoscopic view of the utility model;

[0023] Figure 3 For this utility model Figure 2 A partial enlarged view of the middle A;

[0024] Figure 4 It is a cross-sectional view of the utility model.

[0025] In the figure: 1. detection device body; 2. LED light source; 3. slide rail; 4. baffle; 5. photosensitive sensor; 6. slide drawer; 601. fixing plate; 602. slide bar; 603. spring; 604. pressure plate; 605. first handle; 606. second handle; 7. display screen; 8. button; 9. limit plate; 10. support foot. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] Example

[0028] See also Figure 1-Figure 4 , the utility model provides the following technical solutions:

[0029] An off-line detection device for pinholes in electrolytic copper foil, comprising:

[0030] Detection device body 1;

[0031] Two slide rails 3 are provided, and the two slide rails 3 are respectively fixedly connected to the inner walls of the detection device body 1 on both sides;

[0032] The clamping assembly is provided with two groups, both of which are arranged in the slide drawer 6, and the two groups of clamping assemblies are used to clamp the electrolytic copper foil sample to be tested;

[0033] An LED light source 2, the LED light source 2 is fixedly connected to the upper inner wall of the detection device body 1; and

[0034] The photosensor 5 is fixedly connected to the lower inner wall of the detection device body 1 .

[0035] In a specific embodiment of the utility model, two slide rails 3 arranged in the main body 1 of the detection device are used to improve the sliding stability of the slide drawer 6. Two groups of clamping components arranged in the slide drawer 6 are used to detect the electrolytic copper foil samples to be detected. The electrolytic copper foil samples are sampled immediately in the production workshop of the electrolytic copper foil without being sent to the laboratory for detection. The use of this device is convenient for pinhole detection of the electrolytic copper foil samples. The detection does not require wiring. The pinhole detection of the electrolytic copper foil samples is completed in an offline state, which effectively improves the detection efficiency of the electrolytic copper foil samples. The LED light source 2 is used to emit a light source. After the clamping component clamps the electrolytic copper foil, the slide drawer 6 is pushed into the slide rail 3. The light source is irradiated on the surface of the electrolytic copper foil. If there are pinholes on the surface of the electrolytic copper foil, the light source passes through the pinholes and irradiates downward, and the light source is captured by the photosensitive sensor 5. If the photosensitive sensor 5 captures the light source, it is judged that there are pinholes on the surface of the electrolytic copper foil, and the electrolytic copper foil is in an unqualified state.

[0036] For details, please refer to Figure 1-Figure 4 Each group of clamping components includes a fixed plate 601, a sliding rod 602, a spring 603 and a pressure plate 604. There are two fixed plates 601, two sliding rods 602 and two springs 603. The two fixed plates 601 are fixedly connected to the inner walls on both sides of the sliding drawer 6. The two sliding rods 602 are respectively fixedly connected to the lower ends of the two fixed plates 601. The lower ends of the two sliding rods 602 are fixedly connected to the lower inner wall of the sliding drawer 6. The pressure plate 604 is slidably connected to the circumferential surfaces of the two sliding rods 602. The two springs 603 are respectively sleeved on the circumferential surfaces of the two sliding rods 602. The two springs 603 are both arranged on the upper side of the pressure plate 604.

[0037] In this embodiment: the fixed plate 601 in the clamping assembly is installed at the four corners of the inner wall of the sliding drawer 6, a sliding rod 602 is fixed between the lower end of the sliding drawer 6 and the lower inner wall of the sliding drawer 6, and the pressing plate 604 is slidably connected to the circumferential surface of the sliding rod 602. The lower part of the pressing plate 604 is provided with anti-slip texture. When it is pressed on the surface of the electrolytic copper foil, the texture increases the friction with the surface of the electrolytic copper foil, improves the stability of the electrolytic copper foil clamping, and through the elastic force of the spring 603, the pressing plate 604 is always in a downward pressed state.

[0038] For details, please refer to Figure 1-Figure 4 The inner wall of the detection device body 1 is fixedly connected with a baffle 4 , and the baffle 4 is fixedly connected to the outer surface of the photosensitive sensor 5 .

[0039] In this embodiment: the surface of the baffle 4 is used to reflect the light source, so that the light sensor 5 can capture the light source.

[0040] For details, please refer to Figure 1-Figure 4A processing module is provided in the detection device body 1, and the processing module is connected to the light sensor 5 by signal. A display screen 7 and a button 8 are provided on the outer surface of the detection device body 1, and both the button 8 and the display screen 7 are connected to the processing module by signal.

[0041] In this embodiment: after receiving the light information, the photosensor 5 transmits the information to the processing module, and after the processing module processes the information, the information is displayed on the display screen 7 for people to view, and the button 8 is used to control the operating state of the processing module.

[0042] For details, please refer to Figure 1-Figure 4 A second handle 606 is fixedly connected to the outer surface of the slide 6, and a first handle 605 is fixedly connected to the upper ends of the two pressing plates 604.

[0043] In this embodiment: the second handle 606 is convenient for pulling the slide tray 6 out of the detection device body 1 or pushing it into the detection device body 1, and the first handle 605 is convenient for lifting the pressure plate 604, overcoming the elastic force of the spring 603 to pull up the pressure plate 604, so that the electrolytic copper foil to be tested is placed in the slide tray 6.

[0044] For details, please refer to Figure 1-Figure 4 The four corners of the lower end of the detection device body 1 are fixedly connected with supporting feet 10.

[0045] In this embodiment, the supporting legs 10 play a role in supporting the main body 1 of the detection device.

[0046] Preferably, a limiting plate 9 is fixed on the surface of the sliding drawer 6, and the limiting plate 9 plays a limiting role.

[0047] It should be noted that the specific types of processing modules, display screens 7, buttons 8, LED light sources 2 and photosensors 5 to be used are selected by relevant technical personnel familiar with the field, and the above-mentioned processing modules, display screens 7, buttons 8, LED light sources 2 and photosensors 5 are all existing technologies and will not be elaborated in this solution.

[0048] The working principle and use process of the utility model are as follows: when the device is in use, the slide drawer 6 is first pulled out from the main body 1 of the detection device, and then the produced electrolytic copper foil is cut, sampled and placed in the slide drawer 6, and the first handle 605 is pulled to overcome the elastic force of the spring 603, and the electrolytic copper foil is pressed on the lower surface of the pressing plate 604. After the clamping is completed, the slide drawer 6 is pushed into the main body 1 of the detection device, and the LED light source 2 is controlled to operate, and the LED light source 2 emits a light source, and the light source irradiates the surface of the electrolytic copper foil to be detected. If there is a pinhole on the surface of the electrolytic copper foil, the light source passes through the pinhole and irradiates downward, and the light source is captured by the photosensitive sensor 5. When the photosensitive sensor 5 captures the light source, it is determined that there are pinholes on the surface of the electrolytic copper foil, and the electrolytic copper foil is in an unqualified state. After receiving the light information, the photosensitive sensor 5 transmits the information to the processing module. After the processing module processes the information, the information is displayed on the display screen 7 for people to view. By using the device, the electrolytic copper foil samples can be sampled immediately in the production workshop of the electrolytic copper foil without sending them to the laboratory for testing. The use of the device is convenient for pinhole detection of the electrolytic copper foil samples. The detection does not require wiring, and the pinhole detection of the electrolytic copper foil samples can be completed in an offline state, effectively improving the detection efficiency of the electrolytic copper foil samples.

[0049] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. An off-line pinhole detection device for electrolytic copper foil, characterized in that: include: Detection device body (1); Two slide rails (3) are provided, and the two slide rails (3) are respectively fixedly connected to the inner walls on both sides of the detection device body (1); A clamping assembly, which is provided with two groups, both of which are arranged in the slide drawer (6), and the two groups of clamping assemblies are used to clamp the electrolytic copper foil sample to be tested; An LED light source (2), the LED light source (2) being fixedly connected to the upper inner wall of the detection device body (1); as well as A photosensor (5), wherein the photosensor (5) is fixedly connected to the lower inner wall of the detection device body (1).

2. The off-line pinhole detection device for electrolytic copper foil according to claim 1, characterized in that: Each group of the clamping components includes a fixed plate (601), a sliding rod (602), a spring (603) and a pressure plate (604). The fixed plates (601), the sliding rod (602) and the spring (603) are each provided with two. The two fixed plates (601) are fixedly connected to the inner walls on both sides of the sliding drawer (6). The two sliding rods (602) are respectively fixedly connected to the lower ends of the two fixed plates (601). The lower ends of the two sliding rods (602) are fixedly connected to the lower inner wall of the sliding drawer (6). The pressure plate (604) is slidably connected to the circumferential surfaces of the two sliding rods (602). The two springs (603) are respectively sleeved on the circumferential surfaces of the two sliding rods (602). The two springs (603) are both provided on the upper side of the pressure plate (604).

3. The off-line pinhole detection device for electrolytic copper foil according to claim 2, characterized in that: A baffle (4) is fixedly connected to the inner wall of the detection device body (1), and the baffle (4) is fixedly connected to the outer surface of the photosensitive sensor (5).

4. The off-line pinhole detection device for electrolytic copper foil according to claim 3, characterized in that: A processing module is provided inside the detection device body (1), and the processing module is signal-connected to the photosensor (5). A display screen (7) and a button (8) are provided on the outer surface of the detection device body (1), and the button (8) and the display screen (7) are both signal-connected to the processing module.

5. The off-line pinhole detection device for electrolytic copper foil according to claim 4, characterized in that: A second handle (606) is fixedly connected to the outer surface of the sliding drawer (6), and the upper ends of the two pressing plates (604) are fixedly connected to the first handle (605).

6. The off-line pinhole detection device for electrolytic copper foil according to claim 5, characterized in that: Support legs (10) are fixedly connected at the four corners of the lower end of the detection device body (1).