Washer detection device and automatic equipment

By designing a Huasi detection device including a bracket, a mount, a sliding seat, a first drive member, a spring thimble assembly and a sensing assembly, automated detection is realized, and the problem of low manual detection efficiency in the prior art is solved, detection efficiency is improved and cost is reduced.

CN222762288UActive Publication Date: 2025-04-15ZHUHAI GREE XINYUAN ELECTRONICS +1
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Patent Information

Application Number
CN202420696781.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-07
Publication Date
2025-04-15
Estimated Expiration
2034-04-07

AI Technical Summary

Technical Problem

In the prior art, Huasi inspection requires manual inspection, which is inefficient and wastes labor costs.

Method used

A Huasi detection device is designed, including a bracket, a mount, a sliding seat, a first drive member, a spring thimble assembly and an induction assembly. Through the clamping of the upper and lower thimbles and the movement of the induction plate, it is automatically determined whether the product has Huasi and sends a corresponding signal.

Benefits of technology

Automatic inspection is realized, inspection efficiency is improved, the cost of manual inspection is reduced, and the problem of waste of resources on manual inspection on the production line is solved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a washer detection device and automatic equipment. An installation seat and a sliding seat are arranged on a support, an upper ejector pin is arranged on the installation seat, a lower ejector pin corresponding to the upper ejector pin to clamp a product is arranged on the sliding seat, a spring is sleeved outside the lower ejector pin, a connecting block is arranged at the bottom of the ejector pin, and an induction piece is arranged on the connecting block. A proximity sensor is arranged on the sliding seat, when no washer is arranged on a product, after the upper ejector pin and the lower ejector pin are clamped, the induction piece is within the induction range of the proximity sensor, the proximity sensor sends out a washer-free signal, and when the washer is arranged on the product, after the upper ejector pin and the lower ejector pin are clamped, the lower ejector pin drives the induction piece to move downwards. And if the induction sheet is not in the induction range of the proximity sensor, the proximity sensor sends a washer signal.
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Description

Technical Field

[0001] The utility model relates to the technical field of washer detection, in particular to a washer detection device and automation equipment. Background Art

[0002] Washers are the common name for spring washers, which are a type of fastener. Lack of washers during product production may result in unstable installation, vibration and noise, reduced electrical performance, potential safety hazards, and reduced service life.

[0003] Currently, after the manual assembly machine of needle-type products on the market cuts the materials, it is necessary to manually check whether the riveted cover plates have washers one by one to prevent the lack of washers from causing unstable installation, vibration and noise, electrical performance degradation, safety hazards and shortened service life. Each production line needs to be equipped with at least one staff member to conduct a full inspection, which seriously wastes labor costs. Utility Model Content

[0004] In order to solve the technical problem of low efficiency in manual detection of whether there is a washer in the prior art, the utility model provides a washer detection device and automated equipment.

[0005] The technical solution adopted by the utility model is:

[0006] The utility model proposes a washer detection device, comprising:

[0007] Bracket;

[0008] A mounting seat, arranged on the bracket, and provided with upper ejector pins corresponding to the number of washers of the product;

[0009] A sliding seat and a first driving member, wherein the sliding seat is slidably mounted on the bracket, and the first driving member drives the sliding seat to slide towards or away from the mounting seat;

[0010] A spring ejector assembly is mounted on the sliding seat, the spring ejector assembly comprises an ejector end and a sensing end, the ejector end can cooperate with the upper ejector to clamp the position of the washer of the product;

[0011] The sensing component is installed on the sliding seat, and the sensing component sends out a washer signal or a washer-free signal by sensing the position change of the sensing end.

[0012] Furthermore, the spring ejector assembly comprises:

[0013] A lower ejector pin, the lower ejector pin is an ejector pin end, the number of the lower ejector pins is the same as the number of the upper ejector pins, a clamping block for clamping the washer is provided at the top of the lower ejector pin, the bottom of the lower ejector pin passes through the sliding seat, and a spring is sleeved on the outer wall of the lower ejector pin portion between the clamping block and the sliding seat;

[0014] Connecting blocks, the number of which is the same as the number of the lower ejector pins, and the connecting blocks are connected to the bottom ends of the spring ejector pins;

[0015] Induction sheets, the induction sheets are induction ends, the number of the induction sheets is consistent with the number of the connection blocks, and the induction sheets are connected to the connection blocks;

[0016] When a washer is provided on the product, the lower ejector pin is pressed downward, driving the connecting block and the induction sheet to move downward.

[0017] Furthermore, the sensing component comprises:

[0018] A mounting plate connected to the sliding seat;

[0019] Proximity sensor, the number of the proximity sensors is consistent with the number of the sensing sheets, the proximity sensor is limited by the mounting sheet, when the product has no washers, the sensing end of the proximity sensor corresponds to the position of the sensing sheet, the proximity sensor sends a proximity signal indicating that there are no washers, otherwise, it sends a non-proximity signal indicating that there are washers.

[0020] Furthermore, a slide groove and a first sliding block which can slide along the slide groove are vertically provided on the bracket, and the sliding seat is connected to the first sliding block.

[0021] Furthermore, the sliding seat comprises:

[0022] a first slider connecting plate, wherein the back side of the first slider connecting plate is connected to the first slider, and the front side of the first slider connecting plate is connected to the first driving member via a first connecting bearing;

[0023] A first positioning plate is fixed to the first slider connecting plate, and the lower ejector pin is arranged on the first positioning plate.

[0024] Furthermore, the slide groove is also provided with a second slider which is slidably connected along the slide groove, the second slider is located above the first slider, and the mounting seat is connected to the second slider.

[0025] Furthermore, the washer detection device further includes a second driving member, and the second driving member drives the mounting seat to move closer to or away from the sliding seat.

[0026] Furthermore, the mounting seat comprises:

[0027] a second slider connecting plate, the second slider connecting plate being connected to the second slider, and the second driving member being connected to the second slider connecting plate via a second connecting bearing;

[0028] A second positioning plate, wherein the second positioning plate is connected to the second slider connecting plate, and the upper ejector pin is connected to the second positioning plate.

[0029] Furthermore, the washer detection device also includes an upper base fixed to the mounting seat and a lower base fixed to the sliding seat, and when the upper ejector pin and the ejector pin end of the spring ejector pin assembly clamp the washer of the product, the upper base and the lower base assist in clamping the product.

[0030] Furthermore, the spring detection assembly also includes a guide rod, and the guide rod movably passes through the sliding seat and is fixed to the connecting block.

[0031] The utility model also provides an automated device, comprising the washer detection device.

[0032] Compared with the prior art, the utility model provides a mounting seat and a sliding seat on the bracket, the mounting seat is provided with an upper ejector, the sliding seat is provided with a lower ejector corresponding to the upper ejector for clamping the product, the lower ejector outer sleeve is provided with a spring and a connecting block is provided at the bottom of the ejector, and the connecting block is provided with a sensing sheet; a proximity sensor is provided on the sliding seat, when there is no washer on the product, the sensing sheet is within the sensing range of the proximity sensor after the upper ejector and the lower ejector are clamped, and the proximity sensor sends a washer-free signal; when there is a washer on the product, after the upper ejector and the lower ejector are clamped, the lower ejector drives the sensing sheet to move downward, the sensing sheet is not within the sensing range of the proximity sensor, and the proximity sensor sends a washer-present signal. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0034] Figure 1 It is a three-dimensional structural schematic diagram of an embodiment of the utility model;

[0035] Figure 2 An exploded view of an embodiment of the utility model;

[0036] Figure 3 This is a schematic diagram of a washer product according to an embodiment of the utility model;

[0037] Figure 4 This is a schematic diagram of the upper ejector and the lower ejector clamping the product washer when the mounting seat and the sliding seat are close to each other;

[0038] Figure 5 This is an exploded view of the mounting seat and the sliding seat of the embodiment of the utility model;

[0039] 1. Bracket;

[0040] 2. First driving member; 21. First positioning plate; 22. First slider connecting plate; 23. Lower ejector pin; 24. First slider; 25. First connecting bearing; 26. Spring; 27. Lower base; 28. Connecting block;

[0041] 3. Second driving member; 31. Second positioning plate; 32. Second slider connecting plate; 33. Upper ejector pin; 34. Second slider; 35. Second connecting bearing; 37. Upper base;

[0042] 4. Slide rail; 5. Mounting plate; 6. Proximity sensor; 7. Induction plate; 8. Product; 9. Washer; 10. Guide rod; 11. Block; 12. Induction part; 13. Foil guide strip; 14. Capacitor cover. DETAILED DESCRIPTION

[0043] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0044] The principle and structure of the present utility model are described in detail below with reference to the accompanying drawings and embodiments.

[0045] Washers are the common name for spring washers, which are a type of fastener. Lack of washers during product production may result in unstable installation, vibration and noise, reduced electrical performance, potential safety hazards, and reduced service life.

[0046] Currently, after the manual assembly machine of needle-type products on the market cuts the materials, it is necessary to manually check whether the riveted cover plates have washers one by one to prevent the lack of washers from causing unstable installation, vibration and noise, electrical performance degradation, safety hazards and shortened service life. Each production line needs to be equipped with at least one staff member to conduct a full inspection, which seriously wastes labor costs.

[0047] like Figure 1As shown, the utility model proposes a washer detection device, including: a bracket 1, a mounting seat, a sliding seat, a first driving member 2, a spring ejector assembly and a sensing assembly. A mounting seat and a sliding seat are arranged on the bracket 1 in sequence from top to bottom in the vertical direction, and an upper ejector 33 corresponding to the number of washers 9 of the product 8 is arranged on the mounting seat; the sliding seat is slidably connected to the bracket 1, and the sliding seat can be driven by the first driving member 2 to slide along the bracket 1 away from the mounting seat or close to the mounting seat, and a spring ejector assembly is arranged on the sliding seat, and the spring ejector assembly includes an ejector end and a sensing end, and the ejector end can cooperate with the upper ejector 33 to clamp the position of the washer 9 of the product 8; a sensing assembly is arranged on the sliding seat, and the sensing assembly sends a washer signal or a washer-free signal by sensing the position change of the sensing end of the spring ejector assembly.

[0048] like Figure 2 As shown, in a specific embodiment, a mounting seat is arranged on a bracket 1, and upper ejectors 33 corresponding to the number of washers 9 of a corresponding product 8 are arranged on the mounting seat, and the position of the upper ejectors 33 corresponds to the position of the washers 9 of the product 8. A sliding seat is mounted on the bracket 1, and the sliding seat is located below the mounting seat. A first driving member 2 is arranged at the bottom end of the bracket 1, and the first driving member 2 is connected to the sliding seat, so as to drive the sliding seat to slide up and down along the bracket 1 away from the mounting seat or close to the mounting seat. A spring ejector assembly is arranged on the sliding seat, and the number of the spring ejector assemblies is consistent with the number of the upper ejectors 33. The spring ejector assembly includes an ejector end and a sensing end, and the ejector end can cooperate with the upper ejector 33 to clamp the position of the washers 9 of the product 8. The sensing assembly is also mounted on the sliding seat, and the sensing assembly sends a washer signal and a washer-free signal by sensing the position change of the sensing end.

[0049] When the mounting seat and the sliding seat of the washer detection device are away from each other, the sensing end of the spring ejector assembly corresponds to the sensing area of ​​the sensing component, and the sensing component can sense the sensing end of the spring ejector assembly.

[0050] The mounting seat and the sliding seat are driven by the first driving member 2 to reach the same preset position for each inspection, at which time the ejector end of the spring ejector assembly and the upper ejector 33 just clamp the product 8 .

[0051] If the product 8 has no washer 9 at this time, the sensing end of the spring ejector assembly is still within the sensing range of the sensing assembly, and the sensing assembly can sense the position of the sensing end of the spring ejector assembly and send out a signal that there is no washer; if the product 8 has a washer 9 at this time, the positions of the mounting seat and the sliding seat have not changed. Since the washer 9 has thickness, the spring ejector assembly will be pressed down, and the position of the sensing assembly has not changed, so the sensing assembly cannot sense the position of the sensing end of the spring ejector assembly and sends out a signal that there is a washer.

[0052] In a further embodiment, the spring ejector assembly includes: a lower ejector 23 , a connecting block 28 and a sensing sheet 7 .

[0053] The lower ejector pin 23 is an ejector pin end, and the number of the lower ejector pins 23 is the same as the number of the upper ejector pins 33. The top of the lower ejector pin 23 is provided with a clamping block 11 for clamping the washer 9. The bottom end of the lower ejector pin 23 movably passes through the sliding seat. The outer wall of the lower ejector pin 23 between the clamping block 11 and the sliding seat is sleeved with a spring 26, and the spring 26 is limited by the clamping block 11 and the sliding seat; the number of the connecting blocks 28 is the same as the number of the lower ejector pins 23, and the connecting blocks 28 are connected to the bottom end of the lower ejector pin passing through the sliding seat, and one lower ejector pin 23 is correspondingly connected to one connecting block 28; The sensing piece 7 is the sensing end, and the number of sensing pieces 7 is consistent with the number of connecting blocks 28. The sensing pieces 7 are connected to the connecting blocks 28, and one connecting block 28 is connected to one sensing piece 7. When there is a washer 9 on the product 8, the mounting seat and the sliding seat have not changed their arrival positions. Since the washer 9 has thickness, the lower ejector pin 23 is pressed down and moves downward, driving the connecting block 28 and the sensing piece 7 to move downward as well. Therefore, at this time, the sensing piece 7 is offset from the sensing area of ​​the sensing component and is not within the sensing range of the sensing component. The sensing component sends out a signal that there is a washer. After the mounting seat and the sliding seat are away, the product 8 is removed from the washer detection device. Since the lower ejector pin 23 of the spring ejector pin assembly is covered with a spring 26, the lower ejector pin 23 that is pressed down will be restored to its original position by the elastic force of the spring 26.

[0054] In a further embodiment, the sensing component includes: a mounting plate 5 and a proximity sensor 6 .

[0055] The mounting sheet 5 is in an L-shaped plate shape, the top of the mounting sheet 5 is vertically connected to the sliding seat, a bending portion is provided on the side of the mounting sheet 5, and a mounting hole is provided on the bending portion for fixing the proximity sensor 6. The sensing sheet 7 includes a connecting portion and a sensing portion 12, the connecting portion is in an inverted L-shaped panel, and a sensing portion 12 corresponding to the position of the sensing portion 12 of the proximity sensor 6 is provided on the side of the connecting portion. The number of proximity sensors 6 is consistent with the number of sensing sheets 7, one proximity sensor 6 corresponds to one sensing sheet 7, the sensing end of the proximity sensor 6 horizontally passes through the mounting hole limit of the mounting sheet 5, and its sensing end is aligned with the sensing portion 12 of the sensing sheet 7. When the product 8 does not have a washer 9, the sensing end of the proximity sensor 6 corresponds to the position of the sensing portion 12 of the sensing sheet 7, and the proximity sensor 6 sends a proximity signal of the sensing sheet 7 to indicate that there is no washer 9, otherwise it sends a non-proximity signal of the sensing sheet 7 to indicate that there is a washer 9.

[0056] In a further embodiment, a slide groove is vertically provided on the bracket 1 , a first sliding block 24 which can slide along the slide groove is provided on the slide groove, and the sliding seat is connected to the first sliding block 24 .

[0057] The sliding seat includes: a first sliding block 24 , a connecting plate 22 and a first positioning plate 21 .

[0058] The back side of the connecting plate 22 of the first slider 24 is connected to the first slider 24 , and the front side of the connecting plate 22 of the first slider 24 is connected to the first driving member 2 via a first connecting bearing 25 ;

[0059] The end of the first positioning plate 21 is vertically fixed to the first slider 24 connecting plate 22, and the lower ejector pin 23 is movably connected to the first positioning plate 21. The first driving member 2 runs, driving the first slider 24 connecting plate 22, the first slider 24, the first positioning plate 21 and the spring ejector pin assembly disposed on the first positioning plate 21 to slide along the slide groove, approaching or moving away from the mounting seat.

[0060] In a further embodiment, a second slider 34 is further provided on the slide groove and is slidably connected along the slide groove. The second slider 34 is located above the first slider 24 , and the mounting seat is connected to the second slider 34 .

[0061] A second driving member 3 is provided on the top of the bracket 1, and the second driving member 3 drives the mounting seat to move up and down along the slide groove, away from or close to the mounting seat.

[0062] According to the usage, at least one of the mounting seat and the sliding seat can be moved so that both are away from the preventing product 8 or close to the clamping product 8.

[0063] In a further embodiment, the mounting base includes: a second slider 34, a connecting plate 32 and a second positioning plate 31;

[0064] The back side of the second slider 34 connecting plate 32 is connected to the second slider 34, and the second driving member 3 is connected to the front side of the second slider 34 connecting plate 32 via a second connecting bearing 35, so that the second driving member 3 drives the second slider 34 connecting plate 32 to move;

[0065] The second positioning plate 31 is vertically connected to the second slider 34 and the connecting plate 32 , and the upper ejector pin 33 is connected and fixed to the second positioning plate 31 .

[0066] In a further embodiment, the first driving member 2 and the second driving member 3 are cylinders.

[0067] In a further embodiment, the spring 26 detection assembly further includes a guide rod 10 , which movably passes through the sliding seat and is fixed to the connecting block 28 , thereby guiding the lower ejector pin 23 and the connecting block 28 .

[0068] In the second specific embodiment, the washer detection device proposed in the utility model can detect two washers 9 at the same time. The two washers 9 are divided into two situations. The first situation is two washers 9 on the same product 8, and the second situation is that two products 8 are each provided with a washer 9. Here, the two washers 9 on the same product 8 in the first situation are taken as an example.

[0069] Specifically, a slide rail 4 is vertically mounted on the bracket 1, and a first slider 24 and a second slider 34 are disposed on the slide rail 4, and the second slider 34 is above the first slider 24. A second driving member 3 is disposed on the top of the bracket 1, and a first driving member 2 is disposed on the bottom of the bracket 1, and both the first driving member 2 and the second driving member 3 are cylinders.

[0070] like Figure 5 As shown, the mounting seat includes: a second slider 34 connecting plate 32 and a second positioning plate 31, the back of the second slider 34 connecting plate 32 is fixed to the second slider 34, the front of the second slider 34 is fixed to the second driving member 3 through a second connecting bearing 35, the second positioning plate 31 is plate-shaped and horizontal and vertically connected to the second slider 34 connecting plate 32, and two upper ejectors 33 vertically pass through the second positioning plate 31 and are fixed to the second positioning plate 31, and correspond to the position of the washer 9 of the product 8. When the second driving member 3 is in operation, it can drive the second slider 34 connecting plate 32 and the second positioning plate 31 and the upper ejectors 33 connected to the second slider 34 connecting plate 32 to move up and down along the slide rail 4 at the same time.

[0071] like Figure 5 As shown, the sliding seat is connected to the first slider 24 and is arranged on the slide rail 4 below the mounting seat. The sliding seat includes: a first slider 24 connecting plate 22 and a first positioning plate 21, the front of the first slider 24 connecting plate 22 is connected to the first slider 24, the back of the first slider 24 connecting plate 22 and the first driving member 2 are fixed through a first connecting bearing 25, the first positioning plate 21 is horizontal and vertically connected to the first positioning plate 21 in a rectangular plate shape, and a spring ejector assembly is provided on the first positioning plate 21.

[0072] like Figure 2As shown, the spring ejector assembly includes: a lower ejector 23, a connecting block 28, a guide rod 10 and a sensing sheet 7. The positions of the two lower ejectors 23 are opposite to the positions of the upper ejector 33, so that the lower ejectors 23 cooperate with the upper ejector 33 to clamp the washers 9 of the product 8. A clamping block 11 is provided at the top of each lower ejector 23, and a notch is provided on the clamping block 11 for clamping the washers 9 of the product 8. The bottom end of each lower ejector 23 vertically slides through the first positioning plate 21, and the part of each lower ejector 23 passing through the first positioning plate 21 is respectively connected to a connecting block 28. A spring 26 is sleeved on the outside of the lower ejector 23 between the clamping block 11 and the first positioning plate 21. The spring 26 is a downward pressure spring 26, which is limited by the clamping block 11 of the lower ejector 23 and the first positioning plate 21. Each connecting block 28 corresponds to at least one guide rod 10, and the guide rod 10 movably passes through the first positioning plate 21, and the bottom connecting block 28 is fixed to guide the lower ejector 23 and the connecting block 28. Each connection block 28 is correspondingly installed with a sensing sheet 7, and the sensing sheet 7 includes a connection part and a sensing part 12. The connection part is an inverted L-shaped panel, and the top of the connection part is fixed to the connection block 28. The sensing part 12 in the sensing area of ​​the sensing component is provided on the side of the connection part. The sensing part 12 is two 4mm wide square pieces. The shapes of the connection part and the sensing part 12 are not limited. In order to make the sensing part 12 within the sensing range of the sensing component, the sensing part 12 can be round, square, etc.

[0073] The sensing component includes: a mounting plate 5 and a proximity sensor 6. The mounting plate 5 is L-shaped, and the top end is fixed to the first slider 24 and the connecting plate 22. A bending portion is provided on the side of the mounting plate 5. The bending portion is provided with two mounting holes for fixing the proximity sensor 6. The two sensing ends of the proximity sensor 6 are fixed through the two mounting holes and correspond to the two sensing portions 12 of the sensing plate 7. Each sensing plate 7 corresponds to a proximity sensor 6.

[0074] When the upper ejector pin 33 and the lower ejector pin 23 are in a distanced state, the sensing sheet 7 is within the sensing range of the proximity sensor 6 .

[0075] The first driving member 2 and the second driving member 3 drive the mounting seat and the sliding seat to move to the specified preset position each time according to the thickness of the product 8, so that the upper ejector pin 33 and the lower ejector pin 23 can just clamp the washer 9 of the product 8. If there is no washer 9 on the product 8, the upper ejector pin 33 and the lower ejector pin 23 just clamp the product 8, and the spring 26 of the lower ejector pin 23 does not change and will not be pressed down, so the connection block 28 and the sensing sheet 7 connected thereto remain unchanged in position, and the sensing sheet 7 is still in the sensing area of ​​the proximity sensor 6. At this time, the proximity sensor 6 sends a proximity signal indicating that there is no washer 9. If there is a washer 9 on the product 8, when the mounting seat and the sliding seat move to the specified preset position, due to the thickness of the washer 9, when the position of the mounting seat and the sliding seat does not change and the upper ejector pin 33 cannot move, the lower ejector pin 23 is pressed down, and the spring 26 is compressed at the same time, and the connection block 28 and the sensing sheet 7 connected to the lower ejector pin 23 also move downward, so the sensing sheet 7 will leave the sensing range of the proximity sensor 6, and the proximity sensor 6 sends a no proximity signal indicating that there is a washer 9.

[0076] One upper ejector pin 33 corresponds to one spring ejector pin assembly and one sensing assembly, so it can be determined whether there are washers 9 at two locations of the product 8 respectively.

[0077] There may also be two washers in a product. The last moving positions of the upper ejector and the lower ejector are changed according to the thickness of the washers to determine whether there are two washers.

[0078] In a further embodiment, an upper base 37 is installed at the upper ejector pin 33, and a lower base 27 is installed at the lower ejector pin 23. The upper base 37 and the lower base 27 have the same structure, including a horizontal plate and vertical plates vertically connected to both sides of the horizontal plate. The upper ejector pin 33 passes through the horizontal plate of the upper base 37, and the horizontal plate of the upper base 37 is fixed to the second positioning plate 31; the lower ejector pin 23 passes through the horizontal plate of the lower base 27 and is fixed to the first positioning plate 21, and the vertical plates of the upper base 37 and the vertical plates of the lower base 27 clamp the product 8 placed on the lower ejector pin 23. The washer 9 of the product 8 is placed at the lower ejector pin 23, and the upper ejector pin 33 and the lower ejector pin 23 clamp the washer 9, and the upper base 37 and the lower base 27 clamp and fix the product 8, so as to prevent the product 8 from being too large and only the upper ejector pin 33 and the lower ejector pin 23 from being fixed firmly.

[0079] The present application also proposes an automated device for producing and assembling capacitor components, which includes the washer detection device of the present application for detecting whether there is a capacitor;

[0080] like Figure 3 As shown, the capacitor assembly includes a capacitor core, one end of which is provided with two foil guide strips 13, the two foil guide strips 13 are connected to a capacitor cover plate 14, and a washer is respectively provided at the foil guide strips 13 on the capacitor cover plate 14.

[0081] like Figure 4As shown, the fixture places the capacitor cover plate 14 of the capacitor core where the washer should be installed on the clamping block of the lower ejector for automatic detection. If there is no washer 9, it can be directly removed.

[0082] Specific detection steps:

[0083] The first driving member 2 and the second driving member 3 drive the mounting seat and the sliding seat to move away, and a gap is generated between the upper ejector pin 33 and the lower ejector pin 23. The capacitor assembly is moved from the previous position to the washer detection device through the fixture of the previous step on the assembly line. The washer 9 of the capacitor cover plate 14 is placed on the lower ejector pin 23. If the capacitor cover plate 14 has multiple washers 9, each washer 9 corresponds to a lower ejector pin 23. The first driving member 2 and the second driving member 3 drive the mounting seat and the sliding seat to get closer, and the upper ejector pin 33 and the lower ejector pin 23 cooperate to clamp the capacitor cover plate 14 at the washer 9. If there is a washer 9 on the capacitor cover plate 14, since the washer 9 has thickness, the lower ejector pin 23 is pressed down, and at the same time, the spring 26 is compressed, and the connecting block 28 and the sensing sheet 7 connected to the lower ejector pin 23 also move downward, so the sensing sheet 7 will leave the sensing range of the proximity sensor 6. At this time, the proximity sensor 6 sends a no proximity signal indicating that there is a washer 9, and this capacitor cover plate 14 is qualified. If the capacitor cover 14 has no washer, the induction sheet 7 is still in the sensing area of ​​the proximity sensor 6. At this time, the proximity sensor 6 sends a proximity signal indicating that there is no washer 9, and this unqualified product can be discarded.

[0084] After the test is completed, the automated equipment rotates and moves the next capacitor component to be tested to the washer testing device, and then moves in sequence according to the process to achieve fully automated online testing.

[0085] Compared with the prior art, the utility model is provided with a mounting seat and a sliding seat on the bracket 1, an upper ejector 33 is provided on the mounting seat, a lower ejector 23 corresponding to the upper ejector 33 for clamping the product 8 is provided on the sliding seat, a spring 26 is provided on the outer sleeve of the lower ejector 23, a connecting block 28 is provided at the bottom of the ejector, and a sensing sheet 7 is provided on the connecting block 28; a proximity sensor 6 is provided on the sliding seat, when there is no washer 9 on the product 8, the sensing sheet 7 is within the sensing range of the proximity sensor 6 after the upper ejector 33 and the lower ejector 23 are clamped, and the proximity sensor 6 sends a signal that there is no washer, and when there is a washer 9 on the product 8, the upper ejector 33 and the lower ejector 23 are clamped, and the lower ejector 23 drives the sensing sheet 7 to move downward, and the sensing sheet 7 is not within the sensing range of the proximity sensor 6, and the proximity sensor 6 sends a signal that there is a washer. This solves the problem that specific personnel need to be arranged on the production line to detect whether there is a washer 9, which wastes human resources.

[0086] It should be noted that the terms used above are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the utility model. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0087] Unless otherwise specifically stated, the relative arrangement, numerical expressions and numerical values ​​of the parts and steps described in these embodiments do not limit the scope of the utility model. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, methods and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be regarded as a part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once a certain item is defined in one drawing, it does not need to be further discussed in subsequent drawings.

[0088] In the description of the present utility model, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present utility model; the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.

[0089] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0090] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the utility model.

[0091] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A washer detection device, characterized in that: include: Bracket; A mounting seat, arranged on the bracket, and provided with upper ejector pins corresponding to the number of washers of the product; A sliding seat and a first driving member, wherein the sliding seat is slidably mounted on the bracket, and the first driving member drives the sliding seat to slide towards or away from the mounting seat; A spring ejector assembly is mounted on the sliding seat, the spring ejector assembly comprises an ejector end and a sensing end, the ejector end can cooperate with the upper ejector to clamp the position of the washer of the product; The sensing component is installed on the sliding seat, and the sensing component sends out a washer signal or a washer-free signal by sensing the position change of the sensing end.

2. The washer detection device according to claim 1, characterized in that: The spring ejector assembly comprises: A lower ejector pin, the lower ejector pin is an ejector pin end, the number of the lower ejector pins is the same as the number of the upper ejector pins, a clamping block for clamping the washer is provided at the top of the lower ejector pin, the bottom of the lower ejector pin passes through the sliding seat, and a spring is sleeved on the outer wall of the lower ejector pin portion between the clamping block and the sliding seat; Connecting blocks, the number of which is the same as the number of the lower ejector pins, and the connecting blocks are connected to the bottom ends of the spring ejector pins; Induction sheets, the induction sheets are induction ends, the number of the induction sheets is consistent with the number of the connection blocks, and the induction sheets are connected to the connection blocks; When a washer is provided on the product, the lower ejector pin is pressed downward, driving the connecting block and the induction sheet to move downward.

3. The washer detection device according to claim 2, characterized in that: The sensing component comprises: A mounting plate connected to the sliding seat; Proximity sensor, the number of the proximity sensors is consistent with the number of the sensing sheets, the proximity sensor is limited by the mounting sheet, when the product has no washers, the sensing end of the proximity sensor corresponds to the position of the sensing sheet, the proximity sensor sends a proximity signal indicating that there are no washers, otherwise, it sends a non-proximity signal indicating that there are washers.

4. The washer detection device according to claim 2, characterized in that: A sliding groove and a first sliding block which can slide along the sliding groove are vertically arranged on the bracket, and the sliding seat is connected to the first sliding block.

5. The washer detection device according to claim 4, characterized in that: The sliding seat comprises: a first slider connecting plate, wherein the back side of the first slider connecting plate is connected to the first slider, and the front side of the first slider connecting plate is connected to the first driving member via a first connecting bearing; A first positioning plate is fixed to the first slider connecting plate, and the lower ejector pin is arranged on the first positioning plate.

6. The washer detection device according to claim 4, characterized in that: The slide groove is also provided with a second sliding block which is slidably connected along the slide groove. The second sliding block is located above the first sliding block, and the mounting seat is connected to the second sliding block.

7. The washer detection device according to claim 6, characterized in that: The washer detection device further includes a second driving member, and the second driving member drives the mounting seat to move closer to or away from the sliding seat.

8. The washer detection device according to claim 7, characterized in that: The mounting base comprises: a second slider connecting plate, the second slider connecting plate being connected to the second slider, and the second driving member being connected to the second slider connecting plate via a second connecting bearing; A second positioning plate, wherein the second positioning plate is connected to the second slider connecting plate, and the upper ejector pin is connected to the second positioning plate.

9. The washer detection device according to claim 1, characterized in that: The washer detection device also includes an upper base fixed to the mounting seat and a lower base fixed to the sliding seat. When the upper ejector pin and the ejector pin end of the spring ejector pin assembly clamp the washer of the product, the upper base and the lower base assist in clamping the product.

10. The washer detection device according to claim 2, characterized in that: The spring detection assembly also includes a guide rod, which movably passes through the sliding seat and is fixed to the connecting block.

11. An automated device, characterized in that It comprises a washer detection device as described in any one of claims 1 to 10.