Discharging device for flattening inductance element

Abstract

The utility model discloses a blanking device for inductance element flattening, which comprises a working table, a blanking box is fixedly arranged in the middle of the upper end of the working table, a fixing head is connected to the inner wall of the blanking box in a sliding mode, a rack groove is formed in one side of the outer side wall of the fixing head, a driven gear is meshed with the inner wall of the rack groove, and the driven gear is meshed with the inner wall of the rack groove. And one side of the outer side wall of the driven gear is meshed with a driven rack, one side of the driven rack is fixedly connected with an L-shaped connecting rod, and one end of the L-shaped connecting rod is fixedly connected with a discharging plate. The inductance element coil is flattened through the pressing head and the fixing head, then the pushing air cylinder is started, the fixing head slides into the discharging box, the inductance element coil is made to stay on the surface of the workbench, in the moving process of the fixing head, the rack groove is meshed with the driven gear to drive the driven rack to move, and therefore the coil is flattened. The inductance element coil blanking device is simple in structure, convenient to maintain and capable of improving production efficiency, and inductance element coils are pushed out of a working area through the blanking plate.

Description

Technical Field

[0001] The utility model relates to the technical field of inductor element blanking, in particular to a blanking device for flattening an inductor element. Background Art

[0002] The inductor is an energy storage element. The original model of the inductor is a cylindrical coil wound with a wire. When a current i flows through the coil, a magnetic flux Φ is generated in the coil and energy is stored. The parameter that characterizes the ability of the inductor to generate magnetic flux and store magnetic field is also called inductance, represented by L. It is numerically equal to the magnetic flux generated by unit current. Inductors refer to inductors and various transformers. When producing inductors, a press is required to flatten the coils and pins.

[0003] At present, most factories use inductor component coil flattening and unloading devices, which use robots to grab and unload inductor components. After long-term use, the unloading robot is damaged, and it takes a long time to repair, which affects production efficiency. In addition, the robot is relatively expensive, which is inconvenient for some small factories to use. Utility Model Content

[0004] The utility model aims to provide a blanking device for flattening an inductor element to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a feeding device for flattening an inductor element, comprising a workbench, a feeding box is fixedly installed in the middle of the upper end of the workbench, the inner wall of the feeding box is slidably connected with a fixed head, one side of the outer wall of the fixed head is provided with a rack groove, the inner wall of the rack groove is meshed with a driven gear, one side of the outer wall of the driven gear is meshed with a driven rack, one side of the driven rack is fixedly connected with an L-shaped connecting rod, one end of the L-shaped connecting rod is fixedly connected with a feeding plate, a sliding groove is penetrated through one side of the upper end of the feeding box, and the inner wall of the sliding groove is slidably connected to the outer wall of the L-shaped connecting rod.

[0006] As a further preferred embodiment of the present technical solution, a pushing cylinder is fixedly installed in the middle of the lower end of the discharge box, and the output end of the pushing cylinder is fixedly connected to one end of the fixed head.

[0007] As a further preferred embodiment of the present technical solution, a disassembly plate is slidably connected to one side of the inner wall of the discharge box, a driving gear is rotatably connected to the middle part of one side of the disassembly plate, four sliding racks are meshed on the outer wall of the driving gear, and one end of the sliding rack is clamped with the inner wall of the discharge box.

[0008] As a further preferred embodiment of the present technical solution, a maintenance door is rotatably connected to one side of the workbench.

[0009] As a further preferred embodiment of the present technical solution, one side of the driving gear is fixedly connected to a rotating shaft, one side of the rotating shaft is fixedly connected to a hexagonal connecting column, the other side of the disassembly plate is fixed to a limiting ring, the inner wall of the limiting ring is slidably clamped with a hexagonal clamping ring, and the inner wall of the hexagonal clamping ring is slidably connected to the outer wall of the hexagonal connecting column.

[0010] As a further preferred embodiment of the present technical solution, a mounting frame is fixedly connected to the upper end of the workbench, a flattening cylinder is fixedly installed in the middle of the upper end of the mounting frame, and a pressure head is fixedly connected to the output end of the flattening cylinder.

[0011] The utility model provides a feeding device for flattening an inductive element, which has the following beneficial effects:

[0012] (1) The utility model flattens the coil of the inductor element by means of a pressure head and a fixed head. When the push cylinder is turned on, the fixed head slides into the unloading box, so that the coil of the inductor element stays on the surface of the workbench. During the movement of the fixed head, the rack groove engages with the driven gear to drive the driven rack to move, so that the unloading plate pushes the coil of the inductor element out of the working area, thereby realizing the unloading of the coil of the inductor element. This structure is simple, easy to maintain, and improves production efficiency.

[0013] (2) The utility model pulls the hexagonal clamping ring and moves the hexagonal clamping ring completely to the hexagonal connecting column, and then rotates the hexagonal clamping ring so that the sliding racks on the driving gear slide out of the groove of the discharge box, thereby removing the disassembly plate from the discharge box, facilitating the maintenance of the internal structure of the discharge box and improving the maintenance efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the internal structure of the workbench in the utility model;

[0016] Figure 3 It is a schematic diagram of the cross-sectional structure of the lower material box in the utility model;

[0017] Figure 4 This is a schematic diagram of the connection relationship between the driving gear, the sliding rack and the rotating shaft in the utility model;

[0018] In the figure: 1. workbench; 2. mounting frame; 3. flattening cylinder; 4. pressing head; 5. fixing head; 6. maintenance door; 7. unloading box; 8. pushing cylinder; 9. rack groove; 10. sliding groove; 11. unloading plate; 12. L-shaped connecting rod; 13. driven rack; 14. driven gear; 15. disassembly plate; 16. limiting ring; 17. sliding rack; 18. driving gear; 19. hexagonal retaining ring; 20. rotating shaft; 21. hexagonal connecting column. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0020] The utility model provides a technical solution: Figure 1 - Figure 4 As shown, in this embodiment, a blanking device for flattening an inductor element comprises a workbench 1, a blanking box 7 is fixedly installed at the middle of the upper end of the workbench 1, a fixed head 5 is slidably connected to the inner wall of the blanking box 7, a rack groove 9 is provided on one side of the outer wall of the fixed head 5, a driven gear 14 is meshed with the inner wall of the rack groove 9, a driven rack 13 is meshed with the outer wall of the driven gear 14, an L-shaped connecting rod 12 is fixedly connected to one side of the driven rack 13, a blanking plate 11 is fixedly connected to one end of the L-shaped connecting rod 12, and a blanking plate 11 is fixedly connected to one side of the upper end of the blanking box 7. The sliding groove 10, the inner wall of the sliding groove 10 is slidably connected with the outer wall of the L-shaped connecting rod 12, and the inductor element coil is flattened by the pressure head 4 and the fixed head 5. When the push cylinder 8 is turned on, the fixed head 5 slides into the unloading box 7, so that the inductor element coil stays on the surface of the workbench 1. During the movement of the fixed head 5, the rack groove 9 is engaged with the driven gear 14 to drive the driven rack 13 to move, so that the unloading plate 11 pushes the inductor element coil out of the working area, thereby realizing the unloading of the inductor element coil. This structure is simple, easy to maintain, and improves production efficiency.

[0021] like Figure 1 - Figure 3 As shown, a pushing cylinder 8 is fixedly installed in the middle of the lower end of the unloading box 7, and the output end of the pushing cylinder 8 is fixedly connected to one end of the fixed head 5. By turning on the pushing cylinder 8, the driven gear 14 can be rotated, so that the unloading plate 11 can unload and load the inductor element coil from the equipment.

[0022] like Figure 3 and Figure 4 As shown, a disassembly plate 15 is slidably connected to one side of the inner wall of the material box 7, and a driving gear 18 is rotatably connected to the middle part of one side of the disassembly plate 15. Four sliding racks 17 are meshed with the outer wall of the driving gear 18. One end of the sliding rack 17 is clamped with the inner wall of the material box 7. The hexagonal clamping ring 19 is rotated to make the sliding racks 17 on the driving gear 18 slide out of the groove of the material box 7, so that the disassembly plate 15 is taken out from the material box 7, which facilitates the structural maintenance of the internal structure of the material box 7 and improves the maintenance efficiency.

[0023] like Figure 1 and Figure 2 As shown, a maintenance door 6 is rotatably connected to one side of the workbench 1 , through which the equipment inside the workbench 1 can be maintained.

[0024] like Figure 3 and Figure 4 As shown, one side of the driving gear 18 is fixedly connected with a rotating shaft 20, one side of the rotating shaft 20 is fixedly connected with a hexagonal connecting column 21, and the other side of the disassembly plate 15 is fixed with a limiting ring 16, the inner wall of the limiting ring 16 is slidably clamped with a hexagonal clamping ring 19, the inner wall of the hexagonal clamping ring 19 is slidably connected with the outer wall of the hexagonal connecting column 21, and the hexagonal clamping ring 19 is pushed to clamp one side of the outer wall of the hexagonal clamping ring 19 in the limiting ring 16 of the workbench 1, and one side of the inner wall of the hexagonal clamping ring 19 is clamped in the hexagonal connecting column 21, thereby limiting the hexagonal connecting column 21 to prevent unstable installation.

[0025] like Figure 1 and Figure 2 As shown, the upper end of the workbench 1 is fixedly connected to a mounting frame 2, a flattening cylinder 3 is fixedly installed in the middle of the upper end of the mounting frame 2, and a pressure head 4 is fixedly connected to the output end of the flattening cylinder 3. By opening the flattening cylinder 3, the pressure head 4 moves downward to flatten the inductor element on the fixed head 5.

[0026] The utility model provides a feeding device for flattening an inductor element, and the specific working principle is as follows:

[0027] When the inductor element is flattened, first place the inductor element on the fixed head 5, turn on the flattening cylinder 3, and the pressure head 4 and the fixed head 5 flatten the coil of the inductor element, then turn on the pushing cylinder 8, and the fixed head 5 slides into the unloading box 7, so that the coil of the inductor element stays on the surface of the workbench 1. During the movement of the fixed head 5, the rack groove 9 engages with the driven gear 14 to drive the driven rack 13 to move, so that the unloading plate 11 pushes the coil of the inductor element out of the working area. When the equipment is used for a long time and the components in the equipment are damaged and need to be repaired, pull the hexagonal snap ring 19, and when the hexagonal snap ring 19 is completely moved to the hexagonal connecting column 21, rotate the hexagonal snap ring 19, so that the sliding rack 17 on the driving gear 18 slides out of the groove of the unloading box 7, thereby removing the disassembly plate 15 from the unloading box 7 and repairing the structure inside the unloading box 7.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A blanking device for flattening an inductor component, comprising a workbench (1), characterized in that: A material discharge box (7) is fixedly installed at the middle of the upper end of the workbench (1), and a fixed head (5) is slidably connected to the inner wall of the material discharge box (7), and a rack groove (9) is provided on one side of the outer wall of the fixed head (5), and a driven gear (14) is meshed with the inner wall of the rack groove (9), and a driven rack (13) is meshed with the outer wall of the driven gear (14), and an L-shaped connecting rod (12) is fixedly connected to one side of the driven rack (13), and a material discharge plate (11) is fixedly connected to one end of the L-shaped connecting rod (12), and a sliding groove (10) is penetrated through one side of the upper end of the material discharge box (7), and the inner wall of the sliding groove (10) is slidably connected to the outer wall of the L-shaped connecting rod (12).

2. The blanking device for flattening an inductor element according to claim 1, characterized in that: A pushing cylinder (8) is fixedly installed in the middle of the lower end of the unloading box (7), and the output end of the pushing cylinder (8) is fixedly connected to one end of the fixed head (5).

3. The blanking device for flattening an inductor element according to claim 1, characterized in that: A disassembly plate (15) is slidably connected to one side of the inner wall of the material discharge box (7), a driving gear (18) is rotatably connected to the middle part of one side of the disassembly plate (15), four sliding racks (17) are meshed on the outer wall of the driving gear (18), and one end of the sliding rack (17) is clamped with the inner wall of the material discharge box (7).

4. The blanking device for flattening an inductor element according to claim 1, characterized in that: A maintenance door (6) is rotatably connected to one side of the workbench (1).

5. The blanking device for flattening an inductor element according to claim 3, characterized in that: One side of the driving gear (18) is fixedly connected to a rotating shaft (20), one side of the rotating shaft (20) is fixedly connected to a hexagonal connecting column (21), and the other side of the disassembly plate (15) is fixed to a limiting ring (16), the inner wall of the limiting ring (16) is slidably engaged with a hexagonal clamping ring (19), and the inner wall of the hexagonal clamping ring (19) is slidably connected to the outer wall of the hexagonal connecting column (21).

6. The blanking device for flattening an inductor element according to claim 1, characterized in that: The upper end of the workbench (1) is fixedly connected to a mounting frame (2), a flattening cylinder (3) is fixedly mounted in the middle of the upper end of the mounting frame (2), and a pressure head (4) is fixedly connected to the output end of the flattening cylinder (3).

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