Insulation coating robot suspension mechanism for power transmission line

By designing a suspension mechanism including components such as suspension boxes, coating devices, transmission motors, etc., the problem of difficulty in maintaining horizontal state and derailing of the suspension mechanism during production and maintenance is solved, and uniform insulation coating of the transmission line and stable operation of the equipment are achieved.

CN222763482UActive Publication Date: 2025-04-15苏州丰雷益信息科技有限公司
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Patent Information

Application Number
CN202421000241.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-04-15
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

During the production and maintenance of the transmission line, due to the design problems of the suspension mechanism, the height of the middle part of the transmission line is lower than the two ends, making it difficult to adjust to a horizontal state. The distance between the suspension mechanism and the transmission line is prone to occur, and the transmission device is not easy to fit, and derailment is prone to occur.

Method used

A suspension mechanism including a suspension box, coating device, transmission motor, push rod, slider, slider, slider and limit roller are designed. Through components such as drive roller, driven roller and transmission belt, the transmission line is ensured to maintain a horizontal state, and through structures such as slide grooves and sliders, the spacing between the suspension mechanism and the transmission line is reduced to prevent derailment.

Benefits of technology

A uniform insulating coating of the transmission line is achieved to ensure that the transmission line remains horizontal during production and maintenance, and avoid spacing problems and derailment between the suspension mechanism and the transmission line.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an insulation coating robot suspension mechanism for a power transmission line, which relates to the technical field of insulation coating of the power transmission line and comprises a suspension box, a wire passing opening is formed in the lower end of the front side of the suspension box in a penetrating manner, and a transmission motor is fixedly mounted at the right end of the front side of the suspension box and above the wire passing opening. Push rods are fixedly installed at the rear end of the upper side of the suspension box and the left and right sides of the coating device, sliding grooves are formed in the left and right ends of the rear side of the suspension box in a penetrating mode, sliding blocks are slidably connected into the sliding grooves, sliding rods are slidably connected to the front sides of the sliding blocks, and limiting rollers are rotatably connected to the front ends of the sliding rods. According to the utility model, through the arrangement of the wire passing port, the push rod, the sliding groove, the sliding block, the sliding rod and the limiting roller, when the suspension device works on power transmission lines of various specifications, the distance between the suspension mechanism and the power transmission lines can be effectively reduced, the situation that a transmission device is not attached to the surfaces of the power transmission lines is avoided, and the suspension mechanism is prevented from derailing in the moving process.
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Description

Technical Field

[0001] The utility model relates to the technical field of insulation coating of transmission lines, in particular to a suspension mechanism of an insulation coating robot used for transmission lines. Background Art

[0002] Transmission lines are a type of power transmission equipment used to transmit electrical energy from power plants to various power consumption locations. Transmission lines can be divided into different types according to factors such as transmission distance and voltage, such as high-voltage transmission lines, ultra-high-voltage transmission lines, etc. They act as a bridge connecting power plants and electricity consumers, and are an indispensable part of modern power systems.

[0003] During the production and maintenance of transmission lines, robots are used to coat the insulation layer. The robot is fixed on the surface of the transmission line by a suspension mechanism, and the insulation layer is coated on the transmission line by moving the suspension mechanism. When a general suspension mechanism moves on the surface of the transmission line, due to the deadweight of the wire and the deadweight of the suspension mechanism, the height of the middle part of the transmission line will be lower than the height at both ends, and the transmission line is not easy to adjust to a horizontal state. When the robot coats the insulation layer on the transmission line, it is difficult to coat the transmission line evenly. When a general suspension mechanism moves on the surface of transmission lines of various specifications, a certain distance is likely to be generated between the suspension mechanism and the transmission line, the transmission device is not easy to fit with the surface of the transmission line, and the suspension mechanism is prone to derailment during movement. In view of the above problems, a suspension mechanism of an insulation coating robot for transmission lines is proposed to solve them. Utility Model Content

[0004] In order to solve the above technical problems, a suspension mechanism for an insulation coating robot for transmission lines is provided, which solves the problem that the current transmission lines mentioned above use robots to coat the insulation layer during production and maintenance. The robot is fixed on the surface of the transmission line by the suspension mechanism, and the insulation layer is coated on the transmission line by moving the suspension mechanism. When a general suspension mechanism moves on the surface of the transmission line, due to the deadweight of the wire and the deadweight of the suspension mechanism, the height of the middle position of the transmission line will be lower than the height at both ends, and the transmission line is not easy to adjust to a horizontal state. When the robot coats the insulation layer on the transmission line, it is difficult to coat the transmission line evenly. When a general suspension mechanism moves on the surface of transmission lines of various specifications, a certain distance is likely to be generated between the suspension mechanism and the transmission line, the transmission device is not easy to fit with the surface of the transmission line, and the suspension mechanism is prone to derailment during movement.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is: a suspension mechanism of an insulation coating robot for transmission lines, comprising a suspension box, a wire passing port is penetrated at the lower end of the front side of the suspension box, a coating device is fixedly installed at the center position of the upper side of the suspension box, a transmission motor is fixedly installed at the front right end of the suspension box and above the wire passing port, push rods are fixedly installed at the upper rear end of the suspension box and the left and right sides of the coating device, a slide groove is penetrated at both ends of the rear side of the suspension box, a slider is slidably connected inside the slide groove, the output end of the push rod penetrates the upper end of the slide groove and is fixedly connected to the upper side of the slider, the front side of the slider is slidably connected with a sliding rod, the front end of the sliding rod is rotatably connected to a limiting roller, the rear end of the sliding rod penetrates the front side of the slider and is fixedly connected to a card plate, the output end of the transmission motor penetrates the front side plate of the suspension box and is fixedly connected to a rotating shaft, the end of the rotating shaft is fixedly connected to a driving roller, the surface of the rotating shaft is fixedly connected to a driving pulley, and the interior of the suspension box is rotatably connected to the left end of the driving roller with a rotating rod.

[0006] Preferably, a handle is fixedly connected to the rear center of the card plate.

[0007] Preferably, a slide plate is fixedly connected to the right side of the clamping plate, and a limiting plate is fixedly connected to the rear side of the hanging box and the right side of the slide groove.

[0008] Preferably, the slide plate is slidably connected to the inside of the limiting plate.

[0009] Preferably, a connecting rod is rotatably connected at the rear center position of the driving roller, and the end of the connecting rod is fixedly connected to the inner wall of the suspension box.

[0010] Preferably, a driven roller is fixedly connected to the middle position of the surface of the rotating rod.

[0011] Preferably, a driven pulley is fixedly connected to the front end of the surface of the rotating rod, and the driven pulley is connected to the driving pulley via a transmission belt.

[0012] Compared with the prior art, the utility model has the following advantages: the utility model effectively ensures that the power transmission line between the driving roller and the driven roller remains horizontal by arranging a driving roller, a driven roller, a transmission motor, a driving pulley, a driven pulley and a transmission belt; the coating device can evenly coat the power transmission line with an insulating layer; and by arranging a wire passing opening, a push rod, a slide groove, a slider, a sliding rod and a limiting roller, the suspension device can effectively reduce the distance between the suspension mechanism and the power transmission line when working on power transmission lines of various specifications, thereby avoiding the transmission device from not fitting against the surface of the power transmission line and preventing the suspension mechanism from derailing during movement. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0014] Figure 2 It is a three-dimensional structural schematic diagram of the utility model from another viewing angle;

[0015] Figure 3 It is a schematic diagram of the internal structure of the suspension box in the utility model.

[0016] The numbers in the figure are:

[0017] 1. Suspension box; 2. Wire passing port; 3. Coating device; 4. Transmission motor; 5. Push rod; 6. Slide groove; 7. Sliding block; 8. Sliding rod; 9. Limiting roller; 10. Card plate; 11. Handle; 12. Slide plate; 13. Limiting plate; 14. Rotating shaft; 15. Driving roller; 16. Connecting rod; 17. Driving pulley; 18. Rotating rod; 19. Driven roller; 20. Driven pulley; 21. Transmission belt. DETAILED DESCRIPTION

[0018] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.

[0019] Reference Figure 1-3 As shown, a suspension mechanism of an insulation coating robot for transmission lines includes a suspension box 1, a line passing opening 2 is penetrated through the front lower end of the suspension box 1, a coating device 3 is fixedly installed at the upper center position of the suspension box 1, and the insulation layer of the transmission line can be evenly coated, a transmission motor 4 is fixedly installed at the front right end of the suspension box 1 and above the line passing opening 2, and push rods 5 are fixedly installed at the upper rear end of the suspension box 1 and the left and right sides of the coating device 3 to effectively control the height of the limiting roller 9.

[0020] Slide grooves 6 are penetrated at both ends of the rear side of the suspension box 1, and a slider 7 is slidably connected inside the slide groove 6. The output end of the push rod 5 penetrates the upper end of the slide groove 6 and is fixedly connected to the upper side of the slider 7. The front side of the slider 7 is slidably connected to a sliding rod 8. The front end of the sliding rod 8 is rotatably connected to a limiting roller 9, which can effectively fit the surface of the power transmission line. The rear end of the sliding rod 8 penetrates the front side of the slider 7 and is fixedly connected to a card plate 10. A handle 11 is fixedly connected at the center position of the rear side of the card plate 10 to facilitate control of the horizontal position of the limiting roller 9. A slide plate 12 is fixedly connected to the right side of the card plate 10. The rear side of the suspension box 1 is fixedly connected to the limiting plate 13 with the right side of the slide groove 6. The slide plate 12 is slidably connected to the inside of the limiting plate 13, which effectively prevents the limiting roller 9 from moving laterally.

[0021] The output end of the transmission motor 4 passes through the front side plate of the suspension box 1 and is fixedly connected to a rotating shaft 14, the end of the rotating shaft 14 is fixedly connected to a driving roller 15, a connecting rod 16 is rotatably connected to the rear center position of the driving roller 15, the end of the connecting rod 16 is fixedly connected to the inner wall of the suspension box 1, a driving pulley 17 is fixedly connected to the surface of the rotating shaft 14, a rotating rod 18 is rotatably connected to the left end of the driving roller 15 inside the suspension box 1, a driven roller 19 is fixedly connected to the middle position of the surface of the rotating rod 18, a driven pulley 20 is fixedly connected to the front end of the surface of the rotating rod 18, the driven pulley 20 is connected to the driving pulley 17 through a transmission belt 21, which effectively ensures that the power transmission line between the driving roller 15 and the driven roller 19 remains in a horizontal state.

[0022] Working principle: the upper surface of the transmission line is fitted with the lower surfaces of the driving roller 15 and the driven roller 19 through the wire opening 2, and then the sliding rod 8 is slid forward through the handle 11 to the card plate 10 and abut against the rear side of the slider 7, and the push rod 5 drives the slider 7 to move upward until the lower surface of the transmission line is fitted with the upper surface of the limiting roller 9. During the movement, the slide plate 12 slides inside the limiting plate 13, and the transmission motor 4 drives the driving roller 15 and the driving pulley 17 to rotate. Under the connection of the transmission belt 21, the driven roller 19 and the driven pulley 20 also rotate. Since the two ends of the transmission line are fixed, the suspension box 1 moves on the surface of the transmission line, and the transmission line between the driving roller 15 and the driven roller 19 remains in a relatively horizontal state, and the coating device 3 evenly coats the transmission line that remains in a relatively horizontal state.

[0023] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A suspension mechanism for an insulation coating robot for a transmission line, comprising a suspension box (1), characterized in that: The lower front end of the suspension box (1) is provided with a wire passing opening (2), a coating device (3) is fixedly installed at the center position of the upper side of the suspension box (1), a transmission motor (4) is fixedly installed at the right front end of the suspension box (1) and above the wire passing opening (2), a push rod (5) is fixedly installed at the upper rear end of the suspension box (1) and the left and right sides of the coating device (3), a slide groove (6) is provided at both the left and right ends of the rear side of the suspension box (1), a slider (7) is slidably connected inside the slide groove (6), and the output end of the push rod (5) passes through the upper end of the slide groove (6) and is fixedly connected to the upper side of the slider (7). The front side of the slider (7) is slidably connected to a sliding rod (8), the front end of the sliding rod (8) is rotatably connected to a limiting roller (9), the rear end of the sliding rod (8) passes through the front side of the slider (7) and is fixedly connected to a clamping plate (10), the output end of the transmission motor (4) passes through the front side plate of the suspension box (1) and is fixedly connected to a rotating shaft (14), the end of the rotating shaft (14) is fixedly connected to a driving roller (15), the surface of the rotating shaft (14) is fixedly connected to a driving pulley (17), and the interior of the suspension box (1) is rotatably connected to a rotating rod (18) at the left end of the driving roller (15).

2. The suspension mechanism of an insulation coating robot for a transmission line according to claim 1, characterized in that: A handle (11) is fixedly connected at the rear center of the clamping plate (10).

3. The suspension mechanism of an insulation coating robot for a transmission line according to claim 1, characterized in that: The right side of the clamping plate (10) is fixedly connected to a slide plate (12), and the rear side of the hanging box (1) and the right side of the slide groove (6) are fixedly connected to a limiting plate (13).

4. The suspension mechanism of the insulation coating robot for power transmission lines according to claim 3, characterized in that: The slide plate (12) is slidably connected to the inside of the limiting plate (13).

5. The suspension mechanism of an insulation coating robot for a transmission line according to claim 1, characterized in that: A connecting rod (16) is rotatably connected at the rear center position of the driving roller (15), and the end of the connecting rod (16) is fixedly connected to the inner wall of the suspension box (1).

6. The suspension mechanism of an insulation coating robot for transmission lines according to claim 1, characterized in that: A driven roller (19) is fixedly connected at the middle position of the surface of the rotating rod (18).

7. The suspension mechanism of an insulation coating robot for a transmission line according to claim 1, characterized in that: A driven pulley (20) is fixedly connected to the front end of the surface of the rotating rod (18), and the driven pulley (20) is connected to the driving pulley (17) through a transmission belt (21).

Citation Information

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