Small-size mute bath heater motor

By designing a small-volume silent bathroom heater motor in the bathroom heater motor, and using a combined structure of a stator core, air guide ring and fixing frame, the problems of high noise and poor structural stability of traditional bathroom heater motors are solved, achieving a quieter, stable and convenient user experience.

CN222763694UActive Publication Date: 2025-04-15JIANGMEN ZHENHUA MOTOR MFG CO LTD
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Patent Information

Application Number
CN202421489745.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-04-15
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

Traditional bathroom heaters are noisy when running, and have poor structural stability, which makes them difficult to withstand large torque and pressure, and are cumbersome to install and maintain.

Method used

A small-volume silent bathroom heater motor is designed. By setting a stator core with stator winding in the lower case, and a combined structure of air guide ring, fixing frame and rotor shaft, combined with the fixing method of glue and screws, the stability and reliability of the motor are improved.

Benefits of technology

It effectively reduces the noise during the motor operation and improves the user experience; enhances the structural stability of the motor, can withstand greater torque and pressure, and extends the service life of the motor; facilitates the installation and maintenance of the motor, and improves waterproof performance.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222763694U_ABST
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Abstract

The utility model relates to the technical field of bath heater motors, and discloses a small-size mute bath heater motor, which comprises a lower shell, an air guide ring, a fixed frame, a rotor shaft, a bottom cover and an upper cover, and is characterized in that a stator iron core with a stator winding is arranged in the lower shell; the air guide ring is placed above the stator iron core; the fixing frame, the air guide ring, the stator iron core and the bottom cover are fixed together through the screw penetrating through the annular ring, the air guide ring and the stator iron core, and the upper cover is fixed to the fixing frame in a threaded connection mode through the screw, so that the structure of the whole motor is more stable, larger torque and pressure can be borne, the durability of the motor is improved, and the service life of the motor is prolonged. The design of the air guide ring, the stator core and the lower shell helps to reduce the noise during the operation of the motor and improve the use experience, the internal space of the lower shell can be fully utilized, and the components are integrated in the lower shell, so that the whole motor is small in design and can adapt to some environments with limited space.
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Description

Technical Field

[0001] The utility model belongs to the technical field of bathroom heater motors, and in particular relates to a small-volume silent bathroom heater motor. Background Art

[0002] The bathroom heater motor is the core component of the bathroom hot air equipment. It can provide a comfortable heating environment by generating hot air. The bathroom heater motor can quickly expel humid air, odor, smoke and other harmful gases in the bathroom through a powerful fan, keep the bathroom air fresh and dry, and improve the ventilation environment of the bathroom. In addition, it also has the functions of dehumidification, ventilation and drying.

[0003] The traditional technology of bathroom heater motor produces loud noise during operation. This is mainly because the stator core with stator winding inside is placed in the housing or the electronic core is clamped in place, and the stator core cannot be firmly fixed, resulting in greater vibration and noise when the motor is running. Such a structural design makes the motor relatively stable and unable to withstand large torque and pressure, which easily leads to motor failure. In addition, the traditional technology of bathroom heater motor is more cumbersome in installation and maintenance, and disassembly and replacement of parts are not convenient enough. Utility Model Content

[0004] In order to make up for the shortcomings of the prior art and solve the problem that the stator core with the stator winding is directly placed in the shell in the prior art, resulting in large vibration and noise when the motor is running, the utility model proposes a small-volume silent bathroom heater motor.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A small-volume silent bathroom heater motor comprises a lower shell, an air guide ring, a fixing frame and a rotor shaft, wherein a stator core with a stator winding is arranged inside the lower shell; an upper cover is integrally formed on the top of the lower shell, and a bottom cover is butted against the bottom of the lower shell; the lower shell, the upper cover and the bottom cover together constitute an outer shell of the small-volume silent bathroom heater motor; the lower shell and the bottom cover are fixed by glue or screws, the glue can be removed by heating and melting, and the screw connection can be easily repaired after the screws are removed.

[0007] The air guide ring is placed above the stator core; the fixing frame includes an annular ring, an inner ring with a circular hole and four connecting rods connecting the inner ring and the annular ring; the oil seal bearing at the lower end of the rotor shaft is installed in the positioning groove of the bottom cover through a skeleton bearing sleeve, and after the rotor shaft passes through the circular hole, the oil seal bearing at the upper end of the rotor shaft is installed in the positioning groove of the upper cover through the skeleton bearing sleeve; the fixing frame, the air guide ring, the stator core and the bottom cover are fixed together by screws passing through the annular ring, the air guide ring and the stator core, and the upper cover is screwed and fixed to the fixing frame by screws.

[0008] Preferably, the stator core is provided with a plurality of plug holes arranged in an annular pattern at equal distances, and the stator core is provided with a threaded inner hole groove located below the plug holes and threadedly connected to the screw rod. This design facilitates the connection and installation of the screw rod, helps to improve the stability and reliability of the motor, and is also convenient for assembly and maintenance.

[0009] Preferably, the bottom of the lower housing is butted against a bottom cover, and mounting blocks with mounting holes are provided on both sides of the bottom cover, and the mounting blocks are further connected to the lower housing through reinforcing blocks. This design enhances the structural strength of the motor and improves the convenience of installation, so that users can more conveniently install and fix the motor.

[0010] Preferably, the lower shell is provided with an opening for buckling with a waterproof plug, and the waterproof plug is sealed on the outer side of the winding lead wire. This design helps to protect the internal components of the motor, prevent moisture and dust from entering, and improve the waterproof and dustproof performance of the motor.

[0011] Preferably, the rotor on the rotor shaft is limited inside the stator core. This design helps to ensure the stability and reliability of the motor during operation, while reducing noise and vibration.

[0012] Compared with the prior art, the technical effects and advantages of the utility model are:

[0013] This small-volume silent bathroom heater motor can effectively reduce the noise during motor operation and provide a quieter user experience through the design of the air guide ring, stator core and lower shell, as well as the limiting measures of the rotor shaft and stator core.

[0014] Through the design and assembly of the fixing frame, air guide ring, stator core and lower shell, the structure of the whole motor is more stable, can withstand greater torque and pressure, and improve the durability and reliability of the motor. The lower shell is equipped with a stator core with stator winding, which can improve the heat dissipation effect of the motor, effectively reduce the motor temperature and extend the service life of the motor.

[0015] The design of screw fixing and assembly structure makes the installation and maintenance of the motor more convenient and quick, and the key parts of the motor can be easily disassembled and replaced. The lower shell is provided with an opening for the waterproof plug, which is sealed on the outer side of the winding lead wire to effectively prevent moisture and dust from entering the motor, thereby improving the waterproof performance and safety of the motor.

[0016] To sum up, the small-volume silent bathroom heater motor has the advantages of being quiet, stable, durable, having good heat dissipation, convenient installation and maintenance, and having good waterproof performance. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 It is an exploded view of the utility model;

[0019] Figure 3 It is a structural schematic diagram of the fixing frame of the utility model;

[0020] Figure 4 This is a schematic diagram of the structure of the lower shell and the bottom cover of the utility model from the first perspective;

[0021] Figure 5 This is a schematic structural diagram of the lower housing and the bottom cover of the utility model from a second viewing angle;

[0022] Figure 6 It is a top sectional view of the lower shell of the utility model.

[0023] In the figure: 1. lower shell; 2. stator winding; 3. stator core; 4. air guide ring; 5. fixing frame; 6. annular ring; 7. round hole; 8. inner ring; 9. connecting rod; 10. rotor shaft; 11. oil seal bearing; 12. positioning groove; 13. upper cover; 14. plug-in hole; 15. threaded inner hole groove; 16. mounting hole; 17. mounting block; 18. reinforcement block; 20. waterproof plug; 21. winding lead wire; 22. bottom cover. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] The following is combined with Figure 1-6 To further explain this application in detail,

[0026] The embodiment of the present application discloses a small-volume silent bathroom heater motor, including a lower shell 1, an air guide ring 4, a fixing frame 5, and a rotor shaft 10. A stator core 3 with a stator winding 2 is arranged inside the lower shell 1; an upper cover 13 is integrally formed on the top of the lower shell 1, and a bottom cover 22 is connected to the bottom of the lower shell 1. The lower shell 1, the upper cover 13 and the bottom cover 22 constitute the outer shell of the small-volume silent bathroom heater motor; the air guide ring 4 is placed above the stator core 3; the fixing frame 5 includes an annular ring 6, an inner ring 8 with a circular hole 7 and a connecting ring 22. Four connecting rods 9 are connected between the inner ring 8 and the annular ring 6; the oil seal bearing 11 at the lower end of the rotor shaft 10 is installed in the positioning groove 12 of the bottom cover 22 through a skeleton bearing sleeve. After the rotor shaft 10 passes through the circular hole 7, the oil seal bearing 11 at the upper end of the rotor shaft 10 is installed in the positioning groove 12 of the upper cover 13 through a skeleton bearing sleeve; the fixing frame 5, the air guide ring 4, the stator core 3 and the lower shell 1 are fixed together by screws passing through the annular ring 6, the air guide ring 4 and the stator core 3, and the upper cover 13 is screwed and fixed to the fixing frame 5 by screws.

[0027] The lower shell 1 and the upper cover 13 are an integrally formed structure, which is convenient for production and processing.

[0028] By fixing the fixing frame 5, the air guide ring 4, the stator core 3 and the bottom cover 22, the structure of the entire motor is more stable, can withstand greater torque and pressure, and improves the durability of the motor. The design of the air guide ring 4, the stator core 3 and the bottom cover 22 helps to reduce the noise during motor operation and improve the user experience. The stator core 3 with the stator winding 2 is provided inside the lower shell 1, which can improve the heat dissipation effect of the motor and extend the service life of the motor. The upper cover 13 is screwed to the fixing frame 5 by screws, making installation and maintenance more convenient.

[0029] The rotor shaft 10 and the stator core 3 with the stator winding 2 are encapsulated in the lower shell 1, which can make full use of the internal space of the lower shell 1 and integrate the components in the lower shell 1, so that the entire motor is compact and can be used in some environments with limited space. The oil seal bearing 11 at the lower end of the rotor shaft 10 is installed in the positioning groove 12 of the bottom cover 22 through a skeleton bearing sleeve, and the oil seal bearing 11 at the upper end of the rotor shaft 10 is installed in the positioning groove 12 of the upper cover 13 through a skeleton bearing sleeve. This design helps to reduce the noise during the operation of the motor and improve the quietness performance.

[0030] During assembly, the screw passes through the fixing frame 5, the air guide ring 4 and the stator core 3 and is screwed and fixed to the lower shell 1, so as to limit the rotor shaft 10 and the stator core 3 in the bottom cover 22, and then the upper cover 13 is screwed and fixed by means of screw sealing to complete the assembly of the entire motor. The assembly is simple and quick. The upper cover 13 and the lower shell 1 are removed from the bottom cover 22 as a whole, and the upper cover 13 and the lower shell 1 can be directly opened. The rotor shaft 10 and the stator core 3 with the stator winding 2 can be removed by removing the screw, so as to facilitate inspection and maintenance.

[0031] The air guide ring 4 can guide the airflow so that the airflow forms a stable flow on the stator, reduce airflow turbulence, thereby improving the operating efficiency of the motor. By guiding the airflow, the impact of the airflow on the motor and the fan is reduced, and the operating noise is effectively controlled.

[0032] The stator core 3 is provided with a plurality of plug holes 14 arranged in an annular manner and at equal distances, and the stator core 3 is provided with a threaded inner hole groove 15 located below the plug holes 14 and threadedly connected to the screw rod. The plug holes 14 and the threaded inner hole groove 15 provided on the stator core 3 can be used to connect and install the screw rod, so that the stator core 3 can be conveniently fixed and installed, thereby improving the stability and reliability of the motor. Through the connection between the plug holes 14 and the screw rod, the stator core 3 can be firmly fixed inside the lower housing 1, reducing the possibility of loosening and shaking, thereby improving the stability and reliability of the motor. The plug holes 14 and the threaded inner hole groove 15 make it easy to disassemble and install the stator core 3, so that it is more convenient and quick when the motor needs to be repaired or replaced.

[0033] The bottom of the lower housing 1 is butted with a bottom cover 22, and mounting blocks 17 with mounting holes 16 are provided on both sides of the bottom cover 22, and the mounting blocks 17 are also connected to the lower housing 1 through reinforcing blocks 18. By providing the mounting holes 16 and the reinforcing blocks 18, the mounting blocks 17 are tightly connected to the lower housing 1, thereby improving the structural strength and overall stability of the motor. The mounting blocks 17 have mounting holes 16, and can be conveniently connected to a bracket or other mounting equipment, making it more convenient for users to install and fix the motor. The design of the mounting blocks 17 makes the motor more stable during operation, reducing the risk of failure due to unstable installation.

[0034] The lower housing 1 is provided with an opening for buckling with a waterproof plug 20, and the waterproof plug 20 is sealed on the outer side of the winding lead wire 21. The opening buckled with the waterproof plug 20 can effectively prevent moisture and dust from entering the motor, thereby protecting the internal components of the motor from damage or corrosion. This helps to extend the service life of the motor. The waterproof plug 20 sealing sleeve is located on the outer side of the winding lead wire 21, which can effectively prevent moisture from penetrating into the motor. This can enable the motor to work in a humid or humid environment and improve the waterproof performance. This design is not only waterproof, but also effectively isolates dust and other solid particles from the outside. This can keep the inside of the motor clean and reduce the risk of failure. By preventing moisture, dust and particulate matter from entering the inside of the motor, this design helps to improve the reliability and stability of the motor. The influence of external factors on the normal operation of the motor is avoided. The opening buckled with the waterproof plug 20 and the waterproof plug 20 sealing sleeve can effectively protect the inside of the motor and reduce the cost and time required for maintenance and repair.

[0035] The rotor limiter on the rotor shaft 10 is inside the stator core 3. The position and axial alignment of the rotor shaft 10 can be ensured, and the stability and reliability of the motor during operation can be maintained. At the same time, it can also prevent the rotor shaft 10 from deviating or swinging abnormally during operation, reducing the risk of motor failure. The design of the rotor limiter inside the stator core 3 helps to reduce the impact and friction between the rotor and the stator, thereby reducing the generation of noise and vibration. This makes the motor run more smoothly, improves the comfort and quietness of use, and the rotor limiter inside the stator core 3 helps to reduce unnecessary energy consumption and improve the effectiveness and efficiency of the motor.

[0036] This small-volume silent bathroom heater motor is realized by the electromagnetic action between the stator winding 2 and the rotor. The stator winding 2 on the stator core 3 generates a magnetic field when energized, while the winding on the rotor is powered by a power supply. When the magnetic field of the stator winding 2 interacts with the magnetic field of the rotor winding, an electromagnetic force is generated, causing the rotor to start rotating.

[0037] The rotation of the rotor drives the fan blades of the bathroom heater to rotate, thereby generating strong wind. Through the guidance of the wind guide ring 4, the wind is concentrated and ejected outward to form a strong wind flow. At the same time, the connection structure of the fixing frame 5 and the upper cover 13 makes the structure of the entire motor more stable, reducing the generation of vibration and noise.

[0038] The design of the stator core 3 and the lower housing 1 helps to improve the heat dissipation effect and extend the service life of the motor. The opening of the waterproof plug 20 and the sealing sleeve of the waterproof plug 20 can protect the motor from the intrusion of moisture, dust and particulate matter, thereby improving the reliability and stability of the motor. Through the above structure and working principle, the small-volume silent bathroom heater motor achieves stable, silent and efficient operation.

[0039] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A small-volume silent bathroom heater motor, characterized in that: include: A lower shell (1), wherein a stator core (3) with a stator winding (2) is provided inside the lower shell (1), and an upper cover (13) is integrally formed on the top of the lower shell (1), and a bottom cover (22) is butted against the bottom of the lower shell (1), and the lower shell (1), the upper cover (13) and the bottom cover (22) together constitute the outer shell of the small-volume silent bathroom heater motor; An air guide ring (4), wherein the air guide ring (4) is placed above the stator core (3); A fixing frame (5), the fixing frame (5) comprising an annular ring (6), an inner ring (8) with a circular hole (7), and four connecting rods (9) connecting the inner ring (8) and the annular ring (6); A rotor shaft (10), wherein the oil seal bearing (11) at the lower end of the rotor shaft (10) is installed in the positioning groove (12) of the bottom cover (22) via a skeleton bearing sleeve, and after the rotor shaft (10) passes through the circular hole (7), the oil seal bearing (11) at the upper end of the rotor shaft (10) is installed in the positioning groove (12) of the upper cover (13) via the skeleton bearing sleeve; The fixing frame (5), the air guide ring (4), the stator core (3) and the bottom cover (22) are fixed together by screws penetrating the annular ring (6), the air guide ring (4) and the stator core (3); the upper cover (13) is screwed and fixed to the fixing frame (5) by screws.

2. According to claim 1, a small-volume silent bathroom heater motor is characterized by: The stator core (3) is provided with a plurality of insertion holes (14) arranged in an annular pattern at equal distances, and the stator core (3) is provided with a threaded inner hole groove (15) located below the insertion holes (14) and threadably connected to the screw rod.

3. According to claim 1, a small-volume silent bathroom heater motor is characterized in that: Mounting blocks (17) with mounting holes (16) are provided on both sides of the bottom cover (22); the mounting blocks (17) are also connected to the lower shell (1) via reinforcing blocks (18).

4. According to claim 1, a small-volume silent bathroom heater motor is characterized by: The lower shell (1) is provided with an opening for buckling with a waterproof plug (20), and the waterproof plug (20) is sealed on the outer side of the winding lead wire (21).

5. According to claim 1, a small-volume silent bathroom heater motor is characterized by: The rotor on the rotor shaft (10) is limited inside the stator iron core (3).