Waterproof LED controller
By designing a clamping mechanism in the waterproof LED controller and using a motor to drive the ball screw to rotate and organize and clamp the wire, the problem of poor wire management is solved, and the automatic management of wires and the improvement of the waterproof performance of the equipment is achieved.
Patent Information
- Application Number
- CN202421492161.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-27
AI Technical Summary
Existing waterproof LED controllers cannot effectively manage the wires connected to the controller, resulting in messy wires, prone to accidental pulling risks, and are not easy to track, maintain and change.
A waterproof LED controller including a clamping mechanism is designed. The clamping mechanism drives the ball screw to rotate through a motor to realize the sorting and clamping of the wires. The distribution of the inlet holes allows flexible adjustment of the wire position to ensure good management of the wires.
Automatic management of wires is realized, reducing the risk of wire damage, facilitating identification and access to specific wires, simplifying maintenance and change processes, improving work efficiency and safety, and extending the service life of wires and controllers.
Smart Images

Figure CN222764117U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of LED controllers, and in particular relates to a waterproof LED controller. Background Art
[0002] LED controllers are switches that control various positions in the LED light circuit through chip processing. The controller controls the drive circuit according to a pre-set program to make the LED array light up regularly, thereby displaying text or graphics. When using it, it usually needs to be combined with a waterproof shell.
[0003] The utility model patent with publication number CN219248334U discloses a waterproof LED controller, including a box body, a grounding screw is arranged on one side of the top of the box body, a cover is arranged on the left and right sides of the box body, a wire outlet hole is arranged on the cover, the cover includes a lid and an insert block, a limit strip is arranged on one side of the insert block, a spring is arranged on the inner side of the insert block, latches are arranged on the outermost sides of the bottom of the box body, the bottom of the latch is connected to the spring, and condensation plates are arranged on the middle sides of the bottom of the box body; the utility model solves the problem that there is often water vapor in the LED controller installed in the bathroom, and the glue used at the controller cover is easy to fall off, so that the water vapor enters the controller and causes an internal short circuit. The condensation plate installed under the controller box body can be used to cool the hot water vapor in the bathroom, and then condense into water droplets and fall off, and then the cover button is tightened with waterproof glue and a rotatable latch.
[0004] Although this technology can better realize the waterproof function of the LED controller and has great market promotion value, it cannot manage the wires connected to the controller, resulting in messy wires, the risk of accidental pulling, and difficulty in tracking, maintaining and changing the wires. Utility Model Content
[0005] The purpose of the utility model is to provide a waterproof LED controller that can manage wires, reduce damage risks, and facilitate tracking and maintenance in response to the above-mentioned technical problems.
[0006] In view of this, the utility model provides a waterproof LED controller, comprising:
[0007] A controller housing, on which a sealing cover is provided, and the sealing cover is connected to the controller housing through waterproof glue;
[0008] The fixing holes are opened on the left and right sides of the cover, and the fixing holes are connected by bolts to strengthen the connection between the cover and the controller housing;
[0009] The wire entry holes are opened on the front and rear sides of the controller housing. There are multiple wire entry holes, which are evenly spaced along the length direction of the controller housing.
[0010] A clamping mechanism is provided on the controller housing and is used to manage the wires connected to the controller housing;
[0011] The clamping mechanism comprises:
[0012] There are multiple support plates, which are evenly spaced and arranged on the front and rear sides of the controller housing;
[0013] A connecting rod is arranged on the supporting plate;
[0014] An upper clamp is arranged at the bottom of the connecting rod;
[0015] A fixing plate is arranged at the left and right ends of the front and rear sides of the controller housing;
[0016] A ball screw is rotatably arranged on a fixed plate;
[0017] A slide plate, threadedly arranged between two ball screws on the same side;
[0018] Support columns are arranged on the top of the slide plate, and the number of support columns is the same as that of connecting rods;
[0019] The lower clamp is arranged on the top of the support column, the lower clamp is located on the opposite side of the upper clamp, and the upper clamp and the lower clamp are located at the outer end of the wire entry hole;
[0020] A frame is arranged on the fixed plate;
[0021] The motor is arranged on the frame, and the output shaft of the motor is connected with the ball screw.
[0022] In the above technical solution, further, insulating protective sleeves are evenly spaced on the front and rear sides of the controller housing, and the insulating protective sleeves are located outside the wire inlet hole.
[0023] In any of the above technical solutions, further, anti-slip pads are provided on the inner walls of the upper clamp and the lower clamp.
[0024] In any of the above technical solutions, further, a heat dissipation mechanism for heat dissipation is provided on the left and right sides of the controller housing, and the heat dissipation mechanism includes:
[0025] The installation slots are opened on the left and right sides of the controller housing;
[0026] An air guide shell is arranged in the mounting groove;
[0027] The bracket is arranged on the left and right sides of the controller housing;
[0028] A power source is arranged on the bracket;
[0029] The fan is arranged on the output shaft of the power source and is located in the air guide housing.
[0030] In any of the above technical solutions, further, a dustproof plate is provided on the outer side of the air guide shell.
[0031] In any of the above technical solutions, further, a shock absorbing mechanism is included, and the shock absorbing mechanism includes:
[0032] A card holder, which is card-connected and arranged at the bottom of the controller housing;
[0033] A bottom plate is arranged below the deck;
[0034] The slide bar is arranged around the bottom of the card seat, and the slide bar is slidably connected with the bottom plate;
[0035] A shock absorbing spring is sleeved on the slide bar and arranged between the card seat and the bottom plate;
[0036] A mounting plate is arranged at the front and rear ends of the left and right sides of the bottom plate;
[0037] The positioning holes are opened on the mounting plate.
[0038] The beneficial effects of the utility model are:
[0039] 1. The motor drives the ball screw to rotate, so that the lower clamp clamps or loosens the wires, sorts and clamps the wires, and thus realizes automatic management of the wires. It is easier to identify and access specific wires without having to deal with messy wires, making it easier to track, maintain and change them, improving work efficiency and safety, and extending the service life of wires and controllers;
[0040] 2. The controller housing adopts a special cover design and is sealed with waterproof glue to ensure that the internal components are protected from water intrusion. The cover is fixed to the controller housing by passing the bolts through the fixing holes to strengthen the connection between the cover and the controller housing, so that the cover has a better sealing effect on the controller housing and enhances the waterproof performance of the device;
[0041] 3. The insulating protective cover ensures good insulation between the power cord and the shell, thereby preventing current leakage or short circuit, helping to enhance the waterproof ability of the LED controller, preventing moisture or any liquid in a humid environment from penetrating into the controller, thereby protecting the electronic components from damage or corrosion, and ensuring reliable operation and long-term use under different environmental conditions;
[0042] 4. The power source provides power to drive the fan to rotate. The fan rotation generates airflow, which is introduced into the controller housing through the air guide shell and distributed around the electronic components in the controller housing, effectively blowing away heat, reducing its operating temperature and extending its service life;
[0043] 5. The shock-absorbing spring absorbs part of the energy, thereby reducing the vibration force transmitted to the controller housing. This helps protect the controller housing from external interference, improves the stability of the controller housing, and ensures its stability during operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0044] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0045] Figure 2 It is a three-dimensional structural schematic diagram of the clamping mechanism of the utility model;
[0046] Figure 3 It is a partial three-dimensional structural schematic diagram of the utility model;
[0047] Figure 4 It is a partial three-dimensional structural schematic diagram of the heat dissipation mechanism of the utility model;
[0048] The reference numerals in the figure are: 1. controller housing; 2. cover; 3. fixing hole; 4. wire entry hole; 5. clamping mechanism; 51. support plate; 52. connecting rod; 53. upper clamp; 54. fixing plate; 55. ball screw; 56. slide plate; 57. support column; 58. lower clamp; 59. rack; 510. motor; 6. insulating protective cover; 7. anti-skid pad; 8. heat dissipation mechanism; 81. mounting groove; 82. air guide shell; 83. bracket; 84. power source; 85. fan; 9. dustproof plate; 10. shock absorbing mechanism; 101. seat; 102. bottom plate; 103. slide rod; 104. shock absorbing spring; 105. mounting plate; 106. positioning hole. DETAILED DESCRIPTION
[0049] The following will be combined with the drawings in the embodiments of the present application to clearly describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application belong to the scope of protection of this application.
[0050] In the description of the present application, it should be noted that the terms used herein are only for describing specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. For ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The technology, methods and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be regarded as part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as merely exemplary, rather than as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.
[0051] Embodiment 1:
[0052] like Figure 1 and Figure 2 As shown, this embodiment provides a waterproof LED controller, including:
[0053] A controller housing 1 is provided with a cover 2, and the cover 2 is connected to the controller housing 1 by waterproof glue;
[0054] The fixing holes 3 are provided on the left and right sides of the cover 2, and the fixing holes 3 are connected by bolts to strengthen the connection between the cover 2 and the controller housing 1;
[0055] The wire entry holes 4 are provided at the front and rear sides of the controller housing 1. There are a plurality of wire entry holes 4 which are evenly spaced along the length direction of the controller housing 1.
[0056] The clamping mechanism 5 is provided on the controller housing 1 and is used to manage the wires connected to the controller housing 1;
[0057] The clamping mechanism 5 comprises:
[0058] There are multiple support plates 51, which are evenly spaced and arranged on the front and rear sides of the controller housing 1;
[0059] A connecting rod 52 is provided on the supporting plate 51;
[0060] An upper clamp 53 is disposed at the bottom of the connecting rod 52;
[0061] The fixing plate 54 is arranged at the left and right ends of the front and rear sides of the controller housing 1;
[0062] The ball screw 55 is rotatably disposed on the fixed plate 54;
[0063] The slide plate 56 is threadedly arranged between the two ball screws 55 on the same side;
[0064] Support columns 57 are arranged on the top of the slide plate 56, and the number of support columns 57 is the same as that of the connecting rods 52;
[0065] The lower clamp 58 is arranged on the top of the support column 57, and the lower clamp 58 is located on the opposite side of the upper clamp 53. The upper clamp 53 and the lower clamp 58 are located at the outer end of the wire inlet hole 4;
[0066] A frame 59 is disposed on the fixing plate 54;
[0067] The motor 510 is disposed on the frame 59 , and the output shaft of the motor 510 is connected to the ball screw 55 .
[0068] In the present technical solution, the controller housing 1 adopts a special cover 2 design and is sealed with waterproof glue to ensure that the internal components are protected from water intrusion. The cover 2 is fixed to the controller housing 1 by passing the bolts through the fixing holes 3, thereby strengthening the connection between the cover 2 and the controller housing 1, so that the cover 2 has a better sealing effect on the controller housing 1. The distribution of the wire entry holes 4 allows the position of the wires to be flexibly adjusted. The wires are connected to or taken out of the controller housing 1 through the wire entry holes 4. When the wires are connected, the motor 510 is started, and the motor 510 drives the ball screw 55 to rotate. During the rotation of the ball screw 55, the slide plate 56 is pushed upward, and the slide plate 56 drives the support column 57 to move upward, and the support column 57 drives the lower clamp 58 to move upward. When the lower clamp 58 moves upward until it contacts the upper clamp 53, the motor 510 is turned off to stop it from moving. The wires are clamped by the upper clamp 53 and the lower clamp 58, so that the wires are arranged neatly, reducing confusion and clutter, making the entire circuit look more tidy and professional. When the wires need to be maintained, the motor 5 is started. 10. The motor 510 drives the ball screw 55 to rotate in the opposite direction, so that the slide plate 56 moves downward, and the slide plate 56 drives the support column 57 to move downward, and the support column 57 drives the lower clamp 58 to move downward, and the lower clamp 58 moves to be out of contact with the upper clamp 53, so that the upper clamp 53 and the lower clamp 58 release the wires. At this time, the user can maintain the wires and then turn off the motor 510. By arranging and clamping the wires, it can effectively reduce the damage to the wires by the external environment, such as physical damage, intrusion of moisture and dust, etc., which helps to extend the service life of the wires and the controller body and reduce the need for maintenance and replacement. At the same time, it can reduce the risk of tripping and accidental pulling of wires. In this way, automatic management of wires is achieved, which makes it easier to identify and access specific wires without having to deal with messy wires, helping to organize and manage these wires, making them easier to track, maintain and change, improving work efficiency and safety, and extending the service life of wires and controllers. It not only enhances the waterproof performance of the equipment, but also improves the degree of automation of wire management.
[0069] Embodiment 2:
[0070] This embodiment provides a waterproof LED controller, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0071] like Figure 3 As shown, in this embodiment, it is optimized that insulating protective sleeves 6 are evenly spaced at the front and rear sides of the controller housing 1, and the insulating protective sleeves 6 are located outside the wire inlet hole 4.
[0072] In the present technical solution, when the LED controller is installed and used, the wire entry hole 4 is usually used to connect the power cord. The position and design of the insulating protective cover 6 ensure good insulation between the power cord and the casing, thereby preventing current leakage or short circuit. In addition to electrical safety, the insulating protective cover 6 also helps to enhance the waterproof ability of the LED controller. They are evenly distributed on the front and back sides of the casing to form an additional barrier to prevent moisture or any liquid in a humid environment from penetrating into the controller, thereby protecting the electronic components from damage or corrosion.
[0073] like Figure 2 As shown, in this embodiment, it is optimized that the inner walls of the upper clamp 53 and the lower clamp 58 are provided with anti-slip pads 7.
[0074] In the present technical solution, the inner walls of the upper clamp 53 and the lower clamp 58 provided with the anti-skid pad 7 can provide additional friction and grip, ensuring that the LED controller can be firmly fixed in its position during installation and will not move or loosen due to vibration or external force. The anti-skid pad 7 also helps to protect the electronic components inside the LED controller. During use, the anti-skid pad 7 can reduce the vibration and vibration of the internal components, thereby extending the life of the electronic components and reducing the risk of failure caused by vibration. These characteristic designs effectively enhance the safety and stability of the waterproof LED controller, ensuring reliable operation and long-term use under different environmental conditions.
[0075] Embodiment 3:
[0076] This embodiment provides a waterproof LED controller, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0077] like Figure 1-Figure 4 As shown, in this embodiment, the controller housing 1 is optimized to have heat dissipation mechanisms 8 on both sides for heat dissipation, and the heat dissipation mechanism 8 includes:
[0078] The mounting slots 81 are provided on the left and right sides of the controller housing 1;
[0079] The air guide housing 82 is disposed in the mounting groove 81;
[0080] Brackets 83 are arranged on the left and right sides of the controller housing 1;
[0081] A power source 84 is disposed on the bracket 83;
[0082] The fan 85 is disposed on the output shaft of the power source 84 , and the fan 85 is located in the air guide housing 82 .
[0083] In the present technical solution, when the LED controller is running, a considerable amount of heat will be generated, which will affect the normal operation of the LED controller. At this time, the power source 84 is started, and the power source 84 provides power to drive the fan 85 to rotate. The fan 85 rotates to generate airflow, and the airflow is introduced into the controller housing 1 through the air guide shell 82, and distributed around the electronic components in the controller housing 1, effectively blowing away the heat and reducing its operating temperature. In this way, the heat generated during the operation of the LED controller can be dissipated in a timely and effective manner, thereby ensuring that it maintains a stable operating temperature during long-term operation, extending its service life, and ensuring that its performance is not affected by heat, thereby ensuring the stability and reliability of the LED controller.
[0084] like Figure 1 and Figure 2 As shown, in this embodiment, a dustproof plate 9 is provided on the outer side of the air guide shell 82 in an optimized manner.
[0085] In this technical solution, the dustproof plate 9 is located on the outside of the air guide shell 82. Its function is to prevent dust and other debris from entering the controller housing 1 and protect the internal electronic components from contamination and damage. It is usually designed to be easy to clean or replace to ensure long-term and effective protection of the LED controller.
[0086] Embodiment 4:
[0087] This embodiment provides a waterproof LED controller, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0088] like Figure 1 As shown, in this embodiment, the optimization further includes a shock absorbing mechanism 10, and the shock absorbing mechanism 10 includes:
[0089] The card holder 101 is card-connected and arranged at the bottom of the controller housing 1;
[0090] The bottom plate 102 is disposed below the card holder 101;
[0091] The slide bar 103 is arranged around the bottom of the card holder 101, and the slide bar 103 is slidably connected with the bottom plate 102;
[0092] The damping spring 104 is sleeved on the slide bar 103 and disposed between the card holder 101 and the bottom plate 102;
[0093] The mounting plate 105 is disposed at the front and rear ends of the left and right sides of the bottom plate 102;
[0094] The positioning hole 106 is formed on the mounting plate 105 .
[0095] In the present technical solution, when the controller housing 1 is subjected to external shock or vibration, the controller housing 1 drives the slide bar 103 to move downward along the bottom plate 102 through the socket 101, and the shock-absorbing spring 104 is compressed, and the shock-absorbing spring 104 is reset accordingly, so that the socket 101 drives the controller housing 1 to move upward and reset, and at the same time, the slide bar 103 also slides upward and resets. The shock-absorbing spring 104 will absorb part of the energy, thereby reducing the vibration force transmitted to the controller housing 1, which helps to protect the controller housing 1 from external interference, improve the stability of the controller housing 1, and ensure its stability during operation.
[0096] The embodiments of the present application are described above in conjunction with the accompanying drawings. In the absence of conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of the present application, ordinary technicians in this field can also make many forms without departing from the purpose of the present application and the scope of protection of the claims, all of which are within the protection of the present application.
Claims
1. A waterproof LED controller, characterized in that: include: A controller housing (1) having a cover (2) disposed thereon, wherein the cover (2) is connected to the controller housing (1) via waterproof glue; The fixing holes (3) are provided on the left and right sides of the cover (2), and the fixing holes (3) are connected by bolts to strengthen the connection between the cover (2) and the controller housing (1); A wire entry hole (4) is provided on both the front and rear sides of the controller housing (1); the wire entry hole (4) is provided in plurality and is evenly spaced along the length direction of the controller housing (1); A clamping mechanism (5) is arranged on the controller housing (1) and is used to manage the wires connected to the controller housing (1); The clamping mechanism (5) comprises: A plurality of support plates (51) are evenly spaced and arranged at the front and rear sides of the controller housing (1); A connecting rod (52) is arranged on the supporting plate (51); An upper clamp (53) is arranged at the bottom of the connecting rod (52); A fixing plate (54) is arranged at the left and right ends of the front and rear sides of the controller housing (1); A ball screw (55) is rotatably mounted on the fixing plate (54); A slide plate (56) is threadedly arranged between the two ball screws (55) on the same side; Support columns (57) are arranged on the top of the slide plate (56), and the number of the support columns (57) is the same as the number of the connecting rods (52); A lower clamp (58) is arranged on the top of the support column (57), the lower clamp (58) is located on the opposite side of the upper clamp (53), and the upper clamp (53) and the lower clamp (58) are located at the outer end of the wire entry hole (4); A frame (59) is arranged on the fixing plate (54); The motor (510) is arranged on the frame (59), and the output shaft of the motor (510) is connected to the ball screw (55).
2. A waterproof LED controller according to claim 1, characterized in that: Insulating protective sleeves (6) are evenly spaced apart on the front and rear sides of the controller housing (1), and the insulating protective sleeves (6) are located outside the wire entry hole (4).
3. A waterproof LED controller according to claim 1, characterized in that: The inner walls of the upper clamp (53) and the lower clamp (58) are provided with anti-slip pads (7).
4. A waterproof LED controller according to claim 1, characterized in that: The controller housing (1) has heat dissipation mechanisms (8) on both left and right sides thereof for dissipating heat. The heat dissipation mechanism (8) comprises: Mounting grooves (81) are provided on the left and right sides of the controller housing (1); An air guide shell (82) is arranged in the installation groove (81); A bracket (83) is arranged on the left and right sides of the controller housing (1); A power source (84) is disposed on the support (83); A fan (85) is arranged on the output shaft of the power source (84), and the fan (85) is located in the air guide housing (82).
5. A waterproof LED controller according to claim 4, characterized in that: A dustproof plate (9) is provided on the outside of the air guide shell (82).
6. A waterproof LED controller according to claim 1, characterized in that: The device further comprises a shock absorbing mechanism (10), wherein the shock absorbing mechanism (10) comprises: A card holder (101) is card-connected and arranged at the bottom of the controller housing (1); A bottom plate (102) is arranged below the card seat (101); A sliding rod (103) is arranged around the bottom of the holder (101), and the sliding rod (103) is slidably connected to the bottom plate (102); A shock absorbing spring (104), sleeved on the slide bar (103), and arranged between the holder (101) and the bottom plate (102); A mounting plate (105) is arranged at the front and rear ends of the left and right sides of the bottom plate (102); A positioning hole (106) is provided on the mounting plate (105).
Citation Information
Patent Citations
Waterproof LED controller
CN219248334U