Shredder pushing mechanism and shredder

By designing a shredder pushing mechanism including a main body, a driving component, a support roller and a side-shield roller, the problems of unstable and inefficient pushing mechanism in the prior art are solved, and efficient material pushing and improving the working efficiency of shredder are achieved.

CN222766449UActive Publication Date: 2025-04-18KUNSHAN ZHONGNENG IND EQUIP CO LTD
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Patent Information

Application Number
CN202421397120.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-04-18
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

The existing shredder push mechanism may have unstable, inefficient or poor coordination with the blade assembly during the material propulsion process, resulting in incomplete material handling, increasing energy consumption, and even damaging the blade assembly, affecting the operating efficiency and cost of the production line.

Method used

A shredder material pushing mechanism is designed, including a main body, a driving assembly, the first and second support rollers and side-shield rollers. The main body is driven to move back and forth through the driving assembly, and the support roller and side-shield rollers are used to support and guide the main body to ensure stable push of materials.

Benefits of technology

It realizes efficient and stable push of materials, improves the working efficiency and safety of the shredder, reduces maintenance costs, and improves the durability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a material pushing mechanism of a shredding machine and the shredding machine, and the material pushing mechanism of the shredding machine is used for pushing materials to a blade assembly of the shredding machine. The driving assembly is connected with the main body, the first supporting roller and the second supporting roller are arranged on the main body and used for supporting the main body, the side blocking rollers are arranged on the left side and the right side of the main body, the driving assembly drives the main body to reciprocate, the first supporting roller is arranged at the rear end of the main body, and the second supporting roller is arranged at the rear end of the main body. And the second supporting roller is arranged at the front end of the main body. According to the material pushing mechanism of the shredding machine, through the reasonable design, efficient and stable pushing of materials is achieved, the working efficiency and safety of the shredding machine are improved, in addition, the maintenance cost is reduced, and the durability of equipment is improved.
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Description

Technical Field

[0001] The utility model relates to the field of shredder production, in particular to a shredder material pushing mechanism and a shredder. Background Art

[0002] In the traditional material handling industry, shredders are commonly used as equipment to break and reduce bulk materials. The efficiency and processing capacity of shredders depend largely on the design of their pusher mechanism. The pusher mechanism is responsible for effectively pushing the material to the blade assembly for the next step of cutting or breaking. In this process, the stability, reliability and synergy of the pusher mechanism with the blade assembly are crucial.

[0003] Existing shredder pusher mechanisms have some shortcomings, such as instability, low efficiency, or poor coordination with the blade assembly during material advancement. These problems may lead to incomplete material processing, increased energy consumption, and even damage to the blade assembly, thus affecting the operating efficiency and cost of the entire production line.

[0004] Therefore, it is necessary to design a shredder pushing mechanism and a shredder to solve the above problems. Utility Model Content

[0005] The utility model aims to provide a material pushing mechanism for a shredder, which can realize efficient and stable pushing of materials, so as to improve the working efficiency and safety of the shredder.

[0006] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a shredder pushing mechanism, used for pushing materials toward the blade assembly of the shredder, the shredder pushing mechanism comprising a main body, a driving assembly connected to the main body, a first supporting roller arranged on the main body for supporting the main body, a second supporting roller and side stop rollers arranged on the left and right sides of the main body, the driving assembly drives the main body to reciprocate, the first supporting roller is arranged at the rear end of the main body, and the second supporting roller is arranged at the front end of the main body.

[0007] As a further improved technical solution of the utility model, the roller shaft of the first supporting roller is arranged along the left-right direction, the roller shaft of the second supporting roller is arranged along the left-right direction, and the roller shaft of the side blocking roller is arranged along the up-down direction.

[0008] As a further improved technical solution of the utility model, the driving assembly includes two linear reciprocating hydraulic cylinders, the linear reciprocating hydraulic cylinders include a cylinder body and a piston rod, the cylinder body is fixed to the shredder, and one end of the piston rod is fixed to the main body.

[0009] As a further improved technical solution of the utility model, the stroke of the linear reciprocating hydraulic cylinder is 400-1000mm.

[0010] As a further improved technical solution of the utility model, the front end of the main body is provided with a push plate group, and the push plate group includes a plurality of push plates arranged laterally, and the side of the push plate facing the forward direction of the main body is a concave arc shape, and the concave arc shape matches the outer shape of the blade assembly.

[0011] As a further improved technical solution of the utility model, the main body also includes a top plate, a front plate, a rear plate and two side plates, and the push plate assembly is arranged at the front end of the front plate.

[0012] As a further improved technical solution of the utility model, the width of the front plate is greater than that of the rear plate, the front plate protrudes in the left and right directions, the cylinder body is fixed on the shredder, the end of the piston rod is fixed on the front plate, and the piston rod drives the main body to move forward and backward.

[0013] As a further improved technical solution of the utility model, the main body also includes a plurality of reinforcing plates connecting the top plate, the front plate, and the rear plate, and the plurality of reinforcing plates are arranged along the left-right direction.

[0014] As a further improved technical solution of the utility model, the plurality of reinforcing plates are divided into two groups, the two groups of reinforcing plates are symmetrically distributed between the two side plates, and the second supporting roller is arranged below the two groups of reinforcing plates.

[0015] The utility model also aims to provide a shredder, which can realize efficient and stable pushing of materials by setting the above-mentioned shredder pushing mechanism, so as to improve the working efficiency and safety of the shredder.

[0016] To achieve the above-mentioned purpose, the utility model adopts the following technical solution: a shredder, which includes the shredder pushing mechanism, loading plate and blade assembly described in any one of the above items, the loading plate is arranged on one side of the blade assembly, and the shredder pushing mechanism is arranged on the loading plate to push the material on the loading plate toward the blade assembly.

[0017] It can be seen from the above technical solutions that the shredder and shredder pushing mechanism of the utility model are used to support the weight of the main body and the material by arranging the first support roller and the second support roller on the main body to ensure the smooth operation of the mechanism, reduce friction, and improve the life and working efficiency of the mechanism; by arranging side blocking rollers on the left and right sides of the main body to prevent the main body from deviating from the predetermined path during the pushing process, ensure that the material enters the blade assembly smoothly, and protect the mechanism from damage. The shredder pushing mechanism of the utility model realizes efficient and stable pushing of materials through reasonable design, improves the working efficiency and safety of the shredder, and also reduces maintenance costs and improves the durability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 The utility model is a three-dimensional diagram of a shredder pushing mechanism according to an embodiment of the present invention.

[0019] Figure 2 for Figure 1 Side view of the push mechanism of the medium shredder.

[0020] Figure 3 for Figure 1 A partial enlarged view of the middle circle A.

[0021] Figure 4 for Figure 1 A partial enlarged view of the middle circle B.

[0022] Figure 5 for Figure 1 A partial enlarged view of the middle circle C. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention is described in detail below with reference to the accompanying drawings and specific embodiments.

[0024] The utility model provides a shredder, which comprises a shredder pushing mechanism, a feeding plate and a blade assembly. The feeding plate is arranged on one side of the blade assembly, and the shredder pushing mechanism is arranged on the feeding plate to push the material to be shredded on the feeding plate to the blade assembly for shredding.

[0025] Please refer to Figure 1 As shown, the shredder pushing mechanism includes a main body 10, a driving assembly 20 connected to the main body 10, a first supporting roller 30 and a second supporting roller 40 provided on the main body 10 for supporting the main body 10, and side blocking rollers 50 provided on the left and right sides of the main body 10. The main body 10 moves back and forth in the front and back directions driven by the driving assembly 20, that is, approaches or moves away from the blade assembly of the shredder, and the material to be shredded is crushed at the blade assembly under the push of the main body 10.

[0026] In this embodiment, the driving assembly 20 includes two linear reciprocating hydraulic cylinders, which are arranged on both sides of the main body 10. Specifically, the linear reciprocating hydraulic cylinder includes a cylinder body 21 and a piston rod 22, the cylinder body 21 is fixed to the shredder, and one end of the piston rod 22 is fixed to the main body 10. Such an arrangement simplifies the mechanical structure and improves the response speed and adjustment flexibility of the shredder's pushing mechanism. Preferably, the stroke of the linear reciprocating hydraulic cylinder is 400 to 1000 mm, which can be applied to larger materials to be processed, thereby increasing the applicability of the equipment.

[0027] Please also refer to Figure 2 As shown, the main body 10 specifically includes a top plate 11, a front plate 12, a rear plate 13, two side plates 14, a push plate group 15 arranged in front of the front plate 12, and a reinforcing plate 16 connecting the top plate 11, the front plate 12, and the rear plate 13. The width of the front plate 12 is greater than the width of the rear plate 13, that is, the front plate 12 protrudes in the left and right direction. The cylinder body 21 is fixed to the shredder, and the end of the piston rod 22 is fixed to the front plate 12. Compared with the method of fixing the piston rod 22 to the rear plate 13, the arrangement method of this embodiment enables the thrust of the linear reciprocating hydraulic cylinder to be directly applied to the front plate 12 and the push plate group 15 thereon, ensuring the smoothness and stability of the forward and backward movement of the main body 10.

[0028] The push plate group 15 includes a plurality of push plates arranged transversely, and the side of the push plate facing the forward direction of the main body 10 is concave arc-shaped, which matches the outer shape of the blade assembly (generally cylindrical), helping to improve the accuracy and efficiency of material pushing.

[0029] Please refer to Figure 2 and Figure 3 As shown, the first support roller 30 is disposed at the rear end of the main body 10. There are two first support rollers 30, which are respectively disposed on the rear side of the rear plate 13 and close to the left and right ends. The first support roller 30 includes a mounting frame 31, a roller shaft 32 and a roller 33. The mounting frame 31 is fixed to the rear side of the rear plate 13, and the roller shaft 32 is arranged along the left and right directions. In this embodiment, a round table 331 is provided on the side of the roller 33 close to the main body 10. When the shredder pushing mechanism is installed on the shredder, the roller 33 cooperates with the track on the shredder. Please refer to the schematic diagram of the track for details. Figure 2 When the roller 33 moves above the track, the round table 331 is located on one side of the track to limit the roller 33, thereby playing a certain guiding role for the main body 10. In addition, guide grooves 17 are provided on both side edges of the front plate 12, and the guide grooves 17 are used for the track to pass through. Through the cooperation of the guide grooves 17, the track and the roller 33, the main body 10 is further limited to prevent the main body 10 from being displaced in the left-right direction and the up-down direction.

[0030] Please refer to Figure 1 and Figure 4As shown, the second support roller 40 is disposed at the front end of the main body 10. The second support roller 40 includes a mounting frame 41, a roller shaft 42 and a roller 43. The roller shaft 42 is arranged along the left-right direction. In this embodiment, a plurality of reinforcing plates 16 are arranged along the left-right direction. Preferably, the number of reinforcing plates 16 is 4, which are divided into two groups and symmetrically distributed between the two side plates 14. Since the height of the rear plate 13 is less than the height of the front plate 12, the reinforcing plate 16 is roughly in the shape of a right-angled trapezoid, and the second support roller 40 is disposed at the acute angle of the trapezoidal reinforcing plate 16, that is, the second support roller 40 is located below the main body 10 and close to the front end.

[0031] Please refer to Figure 1 and Figure 5 As shown, the side roller 50 includes a mounting frame 51, a roller shaft 52 and a roller 53, and the roller shaft 52 is arranged in the up-down direction. There are two side rollers 50, which are arranged on both sides of the main body 10 near the front end. Specifically, the mounting frame 51 is arranged on the rear side of the front plate 12, and the side roller 50 is approximately located below the fixed end of the piston rod 22. The arrangement of the side roller 50 helps prevent the lateral deviation of the material during the pushing process.

[0032] Terms such as "upper", "lower", "front", "back", "left", "right" and the like used herein to indicate spatial relative positions are used for the purpose of convenience to describe the relationship of one feature relative to another feature as shown in the drawings. It is understood that, depending on the different positions of the products, the terms of spatial relative positions may be intended to include different orientations in addition to the orientations shown in the drawings, and should not be construed as limitations on the claims.

[0033] In addition, the above embodiments are only used to illustrate the present invention and are not intended to limit the technical solutions described in the present invention. The understanding of this specification should be based on the technical personnel in the relevant technical field. Although this specification has described the present invention in detail with reference to the above embodiments, ordinary technical personnel in the field should understand that the technical personnel in the relevant technical field can still modify or make equivalent substitutions to the present invention, and all technical solutions and improvements thereof that do not depart from the spirit and scope of the present invention should be included in the scope of the claims of the present invention.

Claims

1. A shredder pushing mechanism, used to push materials toward a shredder blade assembly, characterized in that: It includes a main body, a driving component connected to the main body, a first supporting roller and a second supporting roller arranged on the main body for supporting the main body, and side blocking rollers arranged on the left and right sides of the main body. The driving component drives the main body to move back and forth, the first supporting roller is arranged at the rear end of the main body, and the second supporting roller is arranged at the front end of the main body.

2. The shredder pushing mechanism according to claim 1, characterized in that: The roller shaft of the first supporting roller is arranged along the left-right direction, the roller shaft of the second supporting roller is arranged along the left-right direction, and the roller shaft of the side blocking roller is arranged along the up-down direction.

3. The shredder pushing mechanism according to claim 1, characterized in that: The driving assembly comprises two linear reciprocating hydraulic cylinders, wherein the linear reciprocating hydraulic cylinder comprises a cylinder body and a piston rod, wherein the cylinder body is fixed on the shredder, and one end of the piston rod is fixed on the main body.

4. The shredder pushing mechanism according to claim 3, characterized in that: The stroke of the linear reciprocating hydraulic cylinder is 400-1000 mm.

5. The shredder pushing mechanism according to claim 3, characterized in that: The front end of the main body is provided with a push plate group, which includes a plurality of push plates arranged transversely, and the side of the push plates facing the advancing direction of the main body is in a concave arc shape, and the concave arc shape matches the outer shape of the blade assembly.

6. The shredder pushing mechanism according to claim 5, characterized in that: The main body also includes a top plate, a front plate, a rear plate and two side plates, and the push plate assembly is arranged at the front end of the front plate.

7. The shredder pushing mechanism according to claim 6, characterized in that: The width of the front plate is greater than that of the rear plate, the front plate protrudes in the left-right direction, the cylinder body is fixed on the shredder, the end of the piston rod is fixed on the front plate, and the piston rod drives the main body to move forward and backward.

8. The shredder pushing mechanism according to claim 7, characterized in that: The main body also includes a plurality of reinforcing plates connecting the top plate, the front plate and the rear plate, and the plurality of reinforcing plates are arranged along the left-right direction.

9. The shredder pushing mechanism according to claim 8, characterized in that: The plurality of reinforcing plates are divided into two groups, the two groups of reinforcing plates are symmetrically distributed between the two side plates, and the second supporting roller is arranged below the two groups of reinforcing plates.

10. A shredder, characterized in that: It comprises a shredder pushing mechanism, a loading plate and a blade assembly as described in any one of claims 1 to 9, wherein the loading plate is arranged on one side of the blade assembly, and the shredder pushing mechanism is arranged on the loading plate to push the material on the loading plate toward the blade assembly.