High-precision micro-wire metal netting machine

By designing high-precision micro-wire metal mesh looms, and using servo motors and cylinders to achieve automatic loading and winding, the problems of complex loading and winding of existing metal mesh looms are solved, improving production efficiency and reducing labor costs.

CN222767219UActive Publication Date: 2025-04-18ANPING COUNTY KEYI MASCH MFG CO LTD
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Patent Information

Application Number
CN202421624351.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-10
Publication Date
2025-04-18
Estimated Expiration
2034-07-10

AI Technical Summary

Technical Problem

The loading of existing wire mesh machines is complicated, time-consuming and labor-intensive, and winding requires manual operation, which affects production efficiency and increases labor costs.

Method used

A high-precision micro-wire metal mesh weaving machine is designed, using a servo motor to drive the turntable to drive the wire fixture to rotate, and the cylinders and jaws in the netting assembly are automatically loaded and discharged.

Benefits of technology

It realizes the simplicity and speed of loading, reduces manual operation, improves production efficiency, and reduces labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-precision micro-line metal netting machine which comprises a bottom plate, a wire feeding assembly and a net outlet assembly, the top end of one side of the bottom plate is fixedly connected with a supporting rod, the top end of the supporting rod is fixedly connected with a hanging rod, the hanging rod is fixedly connected with a fixing rod, and the bottom of the fixing rod is fixedly connected with a tension adjusting frame. When a servo motor drives a metal wire fixing frame to rotate to a corresponding position, a second air cylinder stretches out to enable a telescopic pipe to be connected with a first extension rod in a matched mode, a first air cylinder stretches out to enable the telescopic rod to be sleeved with the telescopic pipe, feeding can be completed, the servo motor drives a rotating disc to rotate for replacement after raw materials at one position are used up, and feeding is easy and fast. And after a single net surface is completed, the third air cylinder shrinks to drive the baffle to shrink, then the first motor is started to drive the connecting piece and the net outlet shaft rod to rotate, the net outlet shaft rod is clamped to the clamping jaw, a net roll on the net shaft rod is separated through the net outlet assembly, the production efficiency is effectively improved, and the labor cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of mesh weaving machines, in particular to a high-precision micro-wire metal mesh weaving machine. Background Art

[0002] The metal wire mesh machine is a highly efficient, automated, and precisely controlled metal mesh manufacturing equipment, which is widely used in the fields of construction, packaging, filtration, protection, etc. Based on continuous metal wire, through a series of crossing and weaving, the metal wire is woven into a mesh surface with a specific mesh. Selecting a suitable metal wire mesh machine model can meet various metal mesh manufacturing needs and improve production efficiency and quality; the existing metal mesh machines basically meet user needs, but there are still certain shortcomings. First, the existing metal mesh machines require manual placement of raw material reels at the wire feeding place. The raw material reels are of large weight, and loading is time-consuming and labor-intensive; second, the existing metal mesh machines require manual removal of the metal wire mesh roll on the reel after winding, which affects production efficiency and increases labor costs. Therefore, it is very necessary to design a high-precision micro-wire metal mesh machine. Utility Model Content

[0003] The utility model aims to provide a high-precision micro-wire metal mesh weaving machine to solve the defects of the existing metal mesh weaving machine, such as complicated feeding, time-consuming and labor-intensive, manual winding, which affects production efficiency and increases labor costs.

[0004] In order to solve the above technical problems, the utility model provides the following technical solutions: a high-precision micro-wire metal mesh weaving machine, comprising a base plate, a wire feeding assembly and a mesh output assembly, the top end of one side of the base plate is fixedly connected to a support rod, the top end of the support rod is fixedly connected to a hanging rod, the hanging rod is fixedly connected to a fixing rod, the bottom of the fixing rod is fixedly connected to a tension adjustment frame, a first extension rod is provided at the bottom of the tension adjustment frame, one end of the first extension rod is affixed to a telescopic tube, the telescopic tube is slidably connected to a second extension rod, the second extension rod is fixedly connected to the top of a metal wire fixing frame on the wire feeding assembly, a fixing piece is provided on the metal wire fixing frame, the fixing piece is fixedly connected to a turntable, the bottom of the turntable is rotatably connected to a rotating support, the top end of one side of the base plate is fixedly connected to a supporting bottom block on the mesh output assembly, and the supporting bottom block is fixedly connected to a guide cylinder.

[0005] As a further technical solution of the utility model, one side of the support rod is rotatably connected to the first wire feeding wheel, and one side of the hanging rod is rotatably connected to the second wire feeding wheel.

[0006] As a further technical solution of the utility model, a first cylinder is fixedly connected to the inside of the first extension rod, a telescopic rod is fixedly connected to the output end of the first cylinder, the telescopic rod is sleeved on the telescopic tube, the bottom of the telescopic tube is fixedly connected to the output end of the second cylinder, and the second cylinder is fixedly connected to the inside of the second extension rod.

[0007] As a further technical solution of the utility model, the wire feeding assembly is composed of a metal wire fixing frame, a fixing piece, a turntable, a rotating support and a servo motor, and the output end of the servo motor is sleeved on the bottom of the turntable.

[0008] As a further technical solution of the utility model, the net outlet assembly is composed of a supporting bottom block, a guide rail cylinder, a telescopic cylinder and a claw. The output end of the guide rail cylinder is fixedly connected to the telescopic cylinder, and the telescopic cylinder is fixedly connected to the claw.

[0009] As a further technical solution of the utility model, a cushion block is fixedly connected to the base plate, a first motor is fixedly connected to the cushion block, a connecting piece is sleeved on the output end of the first motor, a motor fixing shell is fixedly connected to the connecting piece, a second motor is fixedly connected to the inside of the motor fixing shell, the output end of the second motor is fixedly connected to one end of a net-discharging shaft rod, the net-discharging shaft rod is rotatably connected to a through hole opened in the connecting piece, and the other end of the net-discharging shaft rod is rotatably connected to a fixed rotating shaft, the fixed rotating shaft is sleeved in a through groove opened in the support block, a third cylinder is fixedly connected to the groove opened in the support block, and a baffle is fixedly connected to the output end of the third cylinder.

[0010] As a further technical solution of the utility model, the bottom plate is fixedly connected with a weaving machine body and a support member, the support member is fixedly connected with a third motor, and the output end of the third motor is fixedly connected with a transmission shaft.

[0011] The utility model provides a high-precision micro-wire metal mesh weaving machine, which has the advantages that: first, a raw material roll is placed on a plurality of metal wire fixing frames evenly arranged on a turntable, and then the turntable is driven to rotate by a servo motor, thereby driving the metal wire fixing frame on the turntable to rotate, and when it rotates to a corresponding position, the second cylinder extends to make the telescopic tube and the first extension rod cooperate and connect, and then the first cylinder extends to drive the telescopic rod to be sleeved in the telescopic tube, thereby making the metal wire fixing frame and the tension adjustment frame fixedly connected, and the material loading is completed. When one piece of raw material is used up, the turntable is driven by the servo motor to rotate for replacement, and the material loading is simple and fast; when the metal After the wire mesh is woven, it is rolled up on the mesh output shaft. After reaching the predetermined length, the cutting device cuts the wire mesh to complete a single mesh surface. Then the third cylinder contracts to drive the baffle to contract. Subsequently, the first motor starts to drive the connecting piece and the mesh output shaft to rotate, so that the mesh output shaft is clamped on the claw. Then the guide cylinder drives the claw to move, so that the claw pushes the mesh roll on the mesh output shaft to disengage. After disengagement, the first motor reverses and drives the connecting piece and the mesh output shaft to return to their positions. Then the third cylinder extends to drive the baffle to move up, so that the fixed rotating shaft on the mesh output shaft is re-clamped in the through groove opened by the support block, effectively improving production efficiency and reducing labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0013] Figure 1 It is a three-dimensional diagram of the overall structure of the utility model;

[0014] Figure 2 for Figure 1 Schematic diagram of the structure of the middle A area;

[0015] Figure 3 for Figure 1 Schematic diagram of the structure of the middle B area;

[0016] Figure 4 for Figure 1 Schematic diagram of the structure of the middle C area;

[0017] Figure 5 This is a schematic diagram of the installation position of the telescopic rod in the utility model;

[0018] Figure 6 This is a schematic diagram of the installation position of the servo motor in the utility model.

[0019] In the figure: 1, bottom plate; 2, support rod; 3, hanging rod; 4, fixed rod; 5, tension adjustment frame; 6, first extension rod; 7, first cylinder; 8, telescopic rod; 9, telescopic tube; 10, second cylinder; 11, second extension rod; 12, first wire feeding wheel; 13, second wire feeding wheel; 14, cushion block; 15, first motor; 16, second motor; 17, connecting piece; 18, mesh output shaft; 19, fixed shaft; 20 , support block; 21, third cylinder; 22, baffle; 23, mesh weaving machine body; 24, support member; 25, third motor; 26, transmission shaft; 30, wire feeding assembly; 40, mesh output assembly; 301, wire fixing frame; 302, fixing member; 303, turntable; 304, rotating support; 305, servo motor; 401, support bottom block; 402, guide cylinder; 403, telescopic cylinder; 404, claw. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0022] See also Figure 1-6The utility model provides an embodiment: a high-precision micro-wire metal mesh weaving machine, including a bottom plate 1, a wire feeding assembly 30 and a mesh outlet assembly 40, a support rod 2 is fixedly connected to the top of one side of the bottom plate 1, a hanging rod 3 is fixedly connected to the top of the support rod 2, a fixing rod 4 is fixedly connected to the hanging rod 3, a tension adjustment frame 5 is fixedly connected to the bottom of the fixing rod 4, a first extension rod 6 is provided at the bottom of the tension adjustment frame 5, one end of the first extension rod 6 is attached to the telescopic tube 9, the telescopic tube 9 is slidably connected to the second extension rod 11, the second extension rod 11 is fixedly connected to the top of the metal wire fixing frame 301 on the wire feeding assembly 30, a fixing part 302 is provided on the metal wire fixing frame 301, and the fixing part 302 is fixedly connected to the turntable 3 03, the bottom of the turntable 303 is rotatably connected to a rotating support 304, the top of one side of the bottom plate 1 is fixedly connected to a supporting bottom block 401 on the net outlet assembly 40, the supporting bottom block 401 is fixedly connected to a guide rail cylinder 402, one side of the support rod 2 is rotatably connected to a first wire feeding wheel 12, one side of the hanging rod 3 is rotatably connected to a second wire feeding wheel 13, the interior of the first extension rod 6 is fixedly connected to a first cylinder 7, the output end of the first cylinder 7 is fixedly connected to a telescopic rod 8, the telescopic rod 8 is sleeved on a telescopic tube 9, the bottom of the telescopic tube 9 is fixedly connected to the output end of the second cylinder 10, the second cylinder 10 is fixedly connected to the inside of the second extension rod 11, and the wire feeding assembly 30 is composed of a metal wire fixing frame 301, a fixing The mesh-discharging assembly 40 is composed of a support bottom block 401, a guide cylinder 402, a telescopic cylinder 403 and a claw 404. The output end of the guide cylinder 402 is fixedly connected with the telescopic cylinder 403, and the telescopic cylinder 403 is fixedly connected with the claw 404. The bottom plate 1 is fixedly connected with a cushion block 14, and the cushion block 14 is fixedly connected with a first motor 15. The output end of the first motor 15 is sleeved with a connector 17, and the connector 17 is fixedly connected with a motor fixed shell. The interior of the motor fixed shell is fixedly connected with a second motor 16, and the output end of the second motor 16 is fixedly connected. The net-discharging shaft 18 is connected to one end thereof, and the net-discharging shaft 18 is rotatably connected to the through hole provided in the connecting member 17, and the other end of the net-discharging shaft 18 is rotatably connected to a fixed rotating shaft 19, and the fixed rotating shaft 19 is sleeved in the through groove provided in the support block 20, and a third cylinder 21 is fixedly connected to the groove provided in the support block 20, and a baffle plate 22 is fixedly connected to the output end of the third cylinder 21, and a net-weaving machine body 23 and a supporting member 24 are fixedly connected to the bottom plate 1, and a third motor 25 is fixedly connected to the supporting member 24, and a transmission shaft 26 is fixedly connected to the output end of the third motor 25, and the supporting member 24, the third motor 25 and the transmission shaft 26 provide power for the metal wire mesh so that it can be moved to the net-discharging shaft 18 for winding;

[0023] Specifically, when in use, first, place the raw material roll on the multiple wire fixing frames 301 evenly arranged on the turntable 303, and then drive the turntable 303 to rotate through the servo motor 305, and then drive the wire fixing frame 301 on the turntable 303 to rotate. When it rotates to the corresponding position, the second cylinder 10 extends to make the telescopic tube 9 and the first extension rod 6 cooperate and connect. Then the first cylinder 7 extends to drive the telescopic rod 8 to be sleeved in the telescopic tube 9, and then the wire fixing frame 301 and the tension adjustment frame 5 are fixedly connected, and the loading is completed. When one piece of raw material is used up, the servo motor 305 drives the turntable 303 to rotate for replacement, and the loading is simple and fast; when the wire mesh is woven, the mesh output shaft rod is rotated 18 is rolled up, and the cutting device cuts off the wire mesh after reaching a predetermined length to complete a single mesh surface. Then the third cylinder 21 contracts to drive the baffle 22 to contract, and then the first motor 15 starts to drive the connecting piece 17 and the mesh shaft 18 to rotate, so that the mesh shaft 18 is clamped on the claw 404, and then the guide cylinder 402 drives the claw 404 to move, so that the claw 404 pushes the mesh roll on the mesh shaft 18 to disengage. After disengagement, the first motor 15 reverses, driving the connecting piece 17 and the mesh shaft 18 to return to their positions, and the third cylinder 21 extends to drive the baffle 22 to move upward, so that the fixed rotating shaft 19 on the mesh shaft 18 is re-clamped in the through groove opened by the support block 20, effectively improving production efficiency and reducing labor costs.

[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] The device embodiments described above are merely illustrative, wherein the units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in one place, or they may be distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the scheme of this embodiment. Those of ordinary skill in the art may understand and implement it without creative effort.

[0026] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.

Claims

1. A high-precision micro-wire metal mesh weaving machine, comprising a base plate (1), a wire feeding assembly (30) and a mesh outlet assembly (40), characterized in that: The top end of one side of the bottom plate (1) is fixedly connected to a support rod (2), the top end of the support rod (2) is fixedly connected to a hanging rod (3), the hanging rod (3) is fixedly connected to a fixing rod (4), the bottom of the fixing rod (4) is fixedly connected to a tension adjustment frame (5), a first extension rod (6) is provided at the bottom of the tension adjustment frame (5), one end of the first extension rod (6) is attached to a telescopic tube (9), the telescopic tube (9) is slidably connected to a second extension rod (11), and the second extension rod (11) The top end of a metal wire fixing frame (301) is fixedly connected to the wire feeding assembly (30), a fixing member (302) is provided on the metal wire fixing frame (301), the fixing member (302) is fixedly connected to a rotating disk (303), the bottom of the rotating disk (303) is rotatably connected to a rotating support (304), the top end of one side of the bottom plate (1) is fixedly connected to a supporting bottom block (401) on the net outlet assembly (40), and a guide cylinder (402) is fixedly connected to the supporting bottom block (401).

2. A high-precision micro-wire metal mesh weaving machine according to claim 1, characterized in that: One side of the support rod (2) is rotatably connected to a first wire feeding wheel (12), and one side of the hanging rod (3) is rotatably connected to a second wire feeding wheel (13).

3. A high-precision micro-wire metal mesh weaving machine according to claim 1, characterized in that: The first extension rod (6) is fixedly connected to the inside of a first cylinder (7), the output end of the first cylinder (7) is fixedly connected to a telescopic rod (8), the telescopic rod (8) is sleeved on a telescopic tube (9), the bottom of the telescopic tube (9) is fixedly connected to the output end of a second cylinder (10), and the second cylinder (10) is fixedly connected to the inside of a second extension rod (11).

4. A high-precision micro-wire metal mesh weaving machine according to claim 1, characterized in that: The wire feeding assembly (30) is composed of a metal wire fixing frame (301), a fixing member (302), a rotating disk (303), a rotating support (304) and a servo motor (305), and the bottom of the rotating disk (303) is sleeved with the output end of the servo motor (305).

5. The high-precision micro-wire metal mesh weaving machine according to claim 1, characterized in that: The net outlet assembly (40) is composed of a supporting bottom block (401), a guide rail cylinder (402), a telescopic cylinder (403) and a clamping claw (404); the output end of the guide rail cylinder (402) is fixedly connected to the telescopic cylinder (403), and the telescopic cylinder (403) is fixedly connected to the clamping claw (404).

6. A high-precision micro-wire metal mesh weaving machine according to claim 1, characterized in that: The base plate (1) is fixedly connected with a cushion block (14), the cushion block (14) is fixedly connected with a first motor (15), the output end of the first motor (15) is sleeved with a connecting piece (17), the connecting piece (17) is fixedly connected with a motor fixing shell, the interior of the motor fixing shell is fixedly connected with a second motor (16), the output end of the second motor (16) is fixedly connected to one end of a net-discharging shaft (18), the net-discharging shaft (18) is rotatably connected to a through hole provided in the connecting piece (17), and the other end of the net-discharging shaft (18) is rotatably connected to a fixed rotating shaft (19), the fixed rotating shaft (19) is sleeved in a through groove provided in a support block (20), a third cylinder (21) is fixedly connected to the groove provided in the support block (20), and a baffle (22) is fixedly connected to the output end of the third cylinder (21).

7. A high-precision micro-wire metal mesh weaving machine according to claim 6, characterized in that: The base plate (1) is fixedly connected to a web weaving machine body (23) and a support member (24), the support member (24) is fixedly connected to a third motor (25), and the output end of the third motor (25) is fixedly connected to a transmission shaft (26).