Aluminum alloy formwork grooving device

By designing an automated aluminum alloy template groove device, automatic groove opening is achieved using cylinders and drive motors, and dust is cleaned through a vacuum cleaner system, the problem of large groove depth error in the prior art is solved, and the accuracy and efficiency of groove opening is improved.

CN222767340UActive Publication Date: 2025-04-18BEIJING TIANLU ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202421486273.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-04-18
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

The existing aluminum alloy template grooved device requires manual control of counterboring drilling, resulting in large errors in the depth of counterboring grooves, and it is impossible to ensure the normal embedding and fixing of the connectors.

Method used

An aluminum alloy template grooved device is designed, including a base plate, fixture, cylinder, drive motor and vacuum cleaner system. Through the expansion and contraction of the cylinder and the control of the drive motor, an automated grooved process is realized, and the dust generated is cleaned through the vacuum cleaner system.

Benefits of technology

Automatic groove opening is realized, reducing the error of manual operation, ensuring the accuracy of the depth of the countersunk groove, and improving the embedding and fixing effect of the connector.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of aluminum alloy templates, and discloses an aluminum alloy template slotting device, which solves the problems in the background technology, and comprises a bottom plate, a clamp is detachably arranged at the top of the bottom plate, cylinders are symmetrically arranged on two sides of the clamp, the fixed ends of the two cylinders are connected to the top wall of the bottom plate, and the fixed ends of the two cylinders are connected to the top wall of the bottom plate. The telescopic ends of the two air cylinders are jointly connected with a transverse plate, a driving motor is installed at the top of the transverse plate, the output end of the driving motor is fixedly connected with a counter bore drill through a connecting rod, the connecting rod is slidably sleeved with a dust suction hood in the circumferential direction, a limiting switch is arranged at the bottom of the dust suction hood, and an adjusting screw rod is arranged on the dust suction hood. The adjusting screw rod is in threaded connection with the transverse plate and the dust collection cover in sequence from top to bottom, a dust collector is arranged at the top of the transverse plate, and a connecting pipe is connected between the dust collector and the dust collection cover.
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Description

Technical Field

[0001] The utility model belongs to the technical field of aluminum alloy templates, in particular to an aluminum alloy template slotting device. Background Art

[0002] Aluminum alloy formwork is a high-efficiency formwork system used in construction. It is made of aluminum alloy material. It serves as a mold during the concrete pouring process to help form walls, columns, floor slabs and other structures. Aluminum alloy formwork has been widely used in the construction industry in recent years due to its advantages such as lightness, durability and high number of reuses.

[0003] In order to facilitate the threaded combination, the aluminum alloy template usually needs to have a countersink groove opened in advance. The current grooving device generally needs to manually control the countersink drill to perform the grooving, and the depth error of the countersink groove obtained in this way is large. If the countersink groove is too shallow, the connector may not be fully embedded therein. If the countersink groove is too deep, the connector may be embedded too deeply and cannot be properly connected or fixed. For this reason, we propose an aluminum alloy template grooving device. Utility Model Content

[0004] In order to solve the problem that the current slotting device generally needs to manually control the countersink drill to slot, so that the depth error of the countersink slot obtained is large, if the countersink slot is too shallow, the connecting piece may not be fully embedded therein, and if the countersink slot is too deep, the connecting piece may be embedded too deeply and cannot be properly connected or fixed, the utility model provides the following technical solutions: an aluminum alloy template slotting device, including a base plate, a clamp is detachably provided on the top of the base plate, cylinders are symmetrically provided on both sides of the clamp, and the fixed ends of the two cylinders are connected to the base plate The top wall, the telescopic ends of the two cylinders are commonly connected with a horizontal plate, a driving motor is installed on the top of the horizontal plate, the output end of the driving motor is fixedly connected with a countersink drill through a connecting rod, the connecting rod is circumferentially slidably sleeved with a dust hood, a limit switch is arranged at the bottom of the dust hood, an adjusting screw is arranged on the dust hood, the adjusting screw is threadedly connected to the horizontal plate and the dust hood from top to bottom in sequence, a vacuum cleaner is arranged on the top of the horizontal plate, a connecting pipe is connected between the vacuum cleaner and the dust hood, and the connecting pipe is communicated with the dust hood.

[0005] Preferably, the adjusting screw is provided with an adjusting handle, and there are multiple adjusting screws. The multiple adjusting screws are evenly spaced apart and are threadedly connected to the cross plate and the dust hood in sequence from top to bottom. By rotating the multiple adjusting screws, the dust hood can be raised / lowered relative to the cross plate and the bottom of the dust hood can be adjusted to a horizontal level.

[0006] Preferably, the connecting rod is provided with scale lines in the circumferential horizontal direction, and the depth of the groove can be set by matching the bottom of the dust hood with the scale lines, and the scale lines help to indicate the horizontal state of the bottom of the dust hood.

[0007] Preferably, connecting pieces are provided on both sides of the clamp, a slide groove is provided on the top of the base plate, two nuts are provided in the slide groove, the two nuts can slide in the slide groove, the two connecting pieces and the two nuts can be connected by bolts, the position of the clamp can be adjusted by sliding the nuts in the slide groove, and the position of the clamp can be locked by the cooperation between the bolts and the nuts.

[0008] Preferably, the inner wall of the dust hood is provided with an antistatic coating, which can prevent dust from being adsorbed to the inner wall of the dust hood.

[0009] Preferably, a sealing ring is provided between the dust hood and the connecting rod, and the sealing ring is made of rubber material. By providing the sealing ring, the sealing property of the connection between the dust hood and the connecting rod can be improved, thereby improving the dust collection effect.

[0010] Compared with the prior art, the beneficial effects of the utility model are:

[0011] First, select a matching fixture according to the aluminum alloy template that needs to be slotted, then pass the bolt downward through the connector and screw the nut into the fixture, slide the nut in the slot to adjust the fixture to a suitable position, then tighten the bolt and nut to lock the fixture on the bottom plate, then put the aluminum alloy template into the fixture and fix it so that the countersink drill contacts the surface of the aluminum alloy template, then according to the depth of the slot, turn the adjustment screw through the adjustment handle to drive the dust cover to rise / fall along the connecting rod, the reading at the bottom of the dust cover coincides with the scale line indicates the depth of the slot, and the depth of the slot is controlled by The two cylinders contract and drive the drive motor to descend through the cross plate. The drive motor is started to drive the countersink drill to rotate through the connecting rod to cut grooves on the aluminum alloy template. As the cylinder contracts, the countersink drill cuts grooves deeper into the aluminum alloy template. The debris and dust generated in the groove cutting process are sucked into the vacuum cleaner through the dust hood and the connecting pipe. When the dust hood descends to the limit switch and touches the surface of the aluminum alloy template and is triggered, the drive motor can be controlled to pause, and then the cylinder is controlled to extend and reset, and the aluminum alloy template is taken out of the fixture, thereby achieving the effect of automatically pausing the groove cutting when the predetermined groove cutting depth is reached. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0013] Figure 1 It is a front view structural schematic diagram of the utility model as a whole;

[0014] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model as a whole;

[0015] Figure 3 It is a schematic diagram of the cross-sectional structure of the connection between the clamp and the base plate of the utility model;

[0016] In the figure: 1. Base plate; 2. Clamp; 3. Cross plate; 4. Drive motor; 5. Connecting rod; 6. Countersink drill; 7. Dust hood; 8. Adjusting screw; 9. Vacuum cleaner; 10. Connecting pipe; 11. Adjusting handle; 12. Scale line; 13. Slide; 14. Connecting piece; 15. Nut; 16. Bolt; 17. Sealing ring; 18. Limit switch; 19. Cylinder. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0018] Depend on Figure 1-3 The utility model includes a base plate 1, a clamp 2 is detachably provided on the top of the base plate 1, cylinders 19 are symmetrically provided on both sides of the clamp 2, the fixed ends of the two cylinders 19 are connected to the top wall of the base plate 1, the telescopic ends of the two cylinders 19 are commonly connected to a cross plate 3, a driving motor 4 is installed on the top of the cross plate 3, the output end of the driving motor 4 is fixedly connected to a countersink drill 6 through a connecting rod 5, the connecting rod 5 is circumferentially slidably sleeved with a dust hood 7, a limit switch 18 is provided at the bottom of the dust hood 7, an adjusting screw 8 is provided on the dust hood 7, the adjusting screw 8 is threadedly connected to the cross plate 3 and the dust hood 7 from top to bottom, a dust collector 9 is provided on the top of the cross plate 3, a connecting pipe 10 is connected between the dust collector 9 and the dust hood 7, and the connecting pipe 10 is communicated with the dust hood 7.

[0019] An adjusting handle 11 is provided on the adjusting screw 8. There are multiple adjusting screws 8. The multiple adjusting screws 8 are evenly spaced apart and are threadedly connected to the cross plate 3 and the dust hood 7 in sequence from top to bottom. By rotating the multiple adjusting screws 8, the dust hood 7 can be raised / lowered relative to the cross plate 3, and the bottom of the dust hood 7 can be adjusted to a horizontal level.

[0020] The connecting rod 5 is provided with scale lines 12 in the circumferential horizontal direction. The depth of the groove can be set by matching the bottom of the dust hood 7 with the scale lines 12, and the scale lines 12 help to indicate the horizontal state of the bottom of the dust hood 7.

[0021] Connecting pieces 14 are provided on both sides of the clamp 2, and a slide groove 13 is provided on the top of the base plate 1. Two nuts 15 are provided in the slide groove 13. The two nuts 15 can slide in the slide groove 13. The two connecting pieces 14 and the two nuts 15 can be connected by bolts 16. The position of the clamp 2 can be adjusted by sliding the nuts 15 in the slide groove 13, and the position of the clamp 2 can be locked by the cooperation between the bolts 16 and the nuts 15.

[0022] The inner wall of the dust hood 7 is provided with an antistatic coating, which can prevent dust from being adsorbed to the inner wall of the dust hood 7.

[0023] A sealing ring 17 is provided between the dust hood 7 and the connecting rod 5. The sealing ring 17 is made of rubber material. By providing the sealing ring 17, the sealing performance of the connection between the dust hood 7 and the connecting rod 5 can be improved, thereby improving the dust collection effect.

[0024] Working principle: When working, first select the matching clamp 2 according to the aluminum alloy template that needs to be slotted, then screw the nut 15 through the bolt 16 downward through the connecting piece 14, and adjust the clamp 2 to a suitable position by sliding the nut 15 in the slide groove 13, and then lock the position of the clamp 2 on the base plate 1 by tightening the bolt 16 and the nut 15 in cooperation with each other, and then put the aluminum alloy template into the clamp 2 and fix it, so that the countersink drill 6 and the surface of the aluminum alloy template contact each other, and then according to the depth of the slotting, rotate the adjusting screw 8 through the adjusting handle 11, thereby driving the dust cover 7 to rise / fall along the connecting rod 5, and the reading that the bottom of the dust cover 7 coincides with the scale line 12 indicates that the slotting is completed. The depth of the groove is determined by controlling the two cylinders 19 to contract, and the driving motor 4 is driven to descend through the cross plate 3. The driving motor 4 is started to drive the countersink drill 6 to rotate through the connecting rod 5 to make grooves on the aluminum alloy template. As the cylinder 19 contracts, the countersink drill 6 makes grooves to a deeper position of the aluminum alloy template. The debris and dust generated in the groove making process are sucked into the dust collector 9 through the dust hood 7 and the connecting pipe 10. When the dust hood 7 descends to the limit switch 18 and contacts the surface of the aluminum alloy template and is triggered, the driving motor 4 can be controlled to pause, and then the cylinder 19 is controlled to extend and reset, and the aluminum alloy template is taken out of the fixture 2, thereby achieving the effect of automatically pausing the groove making when the predetermined groove making depth is reached.

[0025] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An aluminum alloy template slotting device, comprising a bottom plate (1), characterized in that: A clamp (2) is detachably provided on the top of the base plate (1), and cylinders (19) are symmetrically provided on both sides of the clamp (2). The fixed ends of the two cylinders (19) are connected to the top wall of the base plate (1), and the telescopic ends of the two cylinders (19) are commonly connected to a transverse plate (3). A driving motor (4) is installed on the top of the transverse plate (3), and the output end of the driving motor (4) is fixedly connected to a countersink drill (6) via a connecting rod (5), and the connecting rod (5) is A dust hood (7) is slidably sleeved thereon, a limit switch (18) is arranged at the bottom of the dust hood (7), an adjusting screw (8) is arranged on the dust hood (7), the adjusting screw (8) is threadedly connected to the transverse plate (3) and the dust hood (7) in sequence from top to bottom, a dust collector (9) is arranged on the top of the transverse plate (3), a connecting pipe (10) is connected between the dust collector (9) and the dust hood (7), and the connecting pipe (10) is communicated with the dust hood (7).

2. The aluminum alloy template slotting device according to claim 1, characterized in that: The adjusting screw (8) is provided with an adjusting handle (11). There are a plurality of adjusting screws (8), the plurality of adjusting screws (8) are evenly spaced and are threadedly connected to the transverse plate (3) and the dust cover (7) in sequence from top to bottom.

3. The aluminum alloy template slotting device according to claim 1, characterized in that: The connecting rod (5) is provided with scale lines (12) in a circumferential horizontal direction.

4. The aluminum alloy template slotting device according to claim 1, characterized in that: Connecting pieces (14) are provided on both sides of the clamp (2); a slide groove (13) is provided on the top of the base plate (1); two nuts (15) are provided in the slide groove (13); the two nuts (15) can slide in the slide groove (13); and the two connecting pieces (14) and the two nuts (15) can be connected by bolts (16).

5. The aluminum alloy template slotting device according to claim 1, characterized in that: The inner wall of the dust cover (7) is provided with an antistatic coating.

6. The aluminum alloy template slotting device according to claim 5, characterized in that: A sealing ring (17) is provided between the dust cover (7) and the connecting rod (5), and the sealing ring (17) is made of rubber material.