Ultrahigh-speed crop shear
By adopting a double-shearing structure and a high-sensitivity electric swing rod design in the cutting head cutter, the problem of the long reaction time of the existing cutting head cutter electric swing rod is solved, and a more efficient and safe rolled cutting and breaking process is achieved.
Patent Information
- Application Number
- CN202421509404.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The electric swing rod on the front side of the existing cutting head cutters has been too long to react, resulting in the swing of steel splitting, and the wire cannot be accurately sent into the formulated channel, increasing the risk of production accidents.
An ultra-high-speed cutting shear is designed, using a double-shear head structure and a high-sensitivity electric swing rod. Through the combination of drum-type toothed coupling and fly shear box, it can achieve fast and accurate cutting and breaking of rolled parts.
The breaking length of the rolled piece is shortened, the production efficiency and safety and reliability are improved, and the occurrence of production accidents is reduced.
Smart Images

Figure CN222767391U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of rolled piece processing, in particular to an ultra-high-speed cropping shear. Background Art
[0002] The crop shear is used to cut the head and tail of the large and cold rolled piece, and to break the rolled piece in case of an accident. However, the reaction time of the electric swing arm on the front side of the existing crop shear is too long, which easily causes swinging steel separation and fails to accurately feed the wire into the designated channel, thus causing production accidents. Utility Model Content
[0003] In view of this, the purpose of the utility model is to provide an ultra-high-speed crop shear, which can improve production speed and production safety.
[0004] In a first aspect, an embodiment of the utility model provides an ultra-high-speed crop shear, characterized in that it comprises:
[0005] Electric motor, drum gear coupling, flying shear box assembly, flying shear, electric swing arm, guide groove;
[0006] The motor is provided with the drum-type gear coupling, the drum-type gear coupling is connected to the flying shear through the flying shear box assembly, the electric swing arm is installed on the front side of the flying shear, and the guide groove is installed on the rear side of the flying shear;
[0007] The flying shear comprises an upper shearing head and a lower shearing head, and a shearing blade is installed between the upper shearing head and the lower shearing head.
[0008] Preferably, the maximum shearing section of the ultra-high-speed cropping shears is φ22 mm, and the rolling speed v≤75 m / s.
[0009] The beneficial effects of the utility model are as follows:
[0010] The utility model has a double shear head structure, which can shorten the breaking length of the rolled piece, and the electric swing arm is more sensitive, thereby greatly improving the production efficiency and the safety and reliability of production.
[0011] Other features and advantages of the utility model will be described in the following description, and partly become apparent from the description, or understood by practicing the utility model. The purpose and other advantages of the utility model are realized and obtained by the structures specifically pointed out in the description, claims and drawings.
[0012] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0014] Figure 1 A schematic diagram of the structure of an ultra-high-speed crop shear provided in an embodiment of the utility model;
[0015] Figure 2 Another structural schematic diagram of an ultra-high-speed crop shear provided by an embodiment of the utility model;
[0016] Figure 3 A schematic diagram of the shearing head and shearing blade structure of an ultra-high-speed shearing scissors provided in an embodiment of the utility model. DETAILED DESCRIPTION
[0017] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution of the utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0018] To facilitate understanding of this embodiment, Figure 1 , Figure 2 , Figure 3 An ultra-high-speed crop shear disclosed in an embodiment of the utility model is introduced in detail.
[0019] Embodiment 1:
[0020] An ultra-high-speed crop shear comprises: a motor 1, a drum-type gear coupling 2, a flying shear box assembly 3, a flying shear 4, an electric swing arm 5, and a guide groove 6;
[0021] The motor 1 is provided with a drum-type gear coupling 2, which is pin-connected to the flying shear 4 through a flying shear box assembly 3. An electric swing arm 5 is installed on the front side of the flying shear 4, and a guide groove 6 is installed on the rear side of the flying shear 4. The flying shear 4 includes an upper shear head 401 and a lower shear head 402, and a shear blade 403 is installed between the upper shear head 401 and the lower shear head 402.
[0022] In this embodiment, if Figure 2 As shown, the front side of the shear is the left side of the flying shear 4, and the rear side of the shear is the right side of the flying shear 4; the flying shear box assembly 3 and the electric swing arm 5 are both arranged on a base.
[0023] Preferably, the maximum shearing section of the ultra-high-speed crop shear is φ22 mm, and the rolling speed v≤75 m / s.
[0024] In this embodiment, the drum-type gear coupling 2 is provided with two gears, including an upper shaft gear and a lower shaft gear. The upper shaft gear and the lower shaft gear are respectively provided with an upper shaft and a lower shaft. The upper shaft is connected to the upper shear head 401, and the lower shaft is connected to the lower shear head 402.
[0025] The working principle of the ultra-high speed crop shears provided in this embodiment is as follows:
[0026] The motor 1 drives the lower shaft gear through the drum-type gear coupling 2, and the lower shaft gear meshes with the upper shaft gear to drive the upper shaft and the lower shaft to rotate, thereby driving the upper shear head 401 and the lower shear head 402, and then driving the shear blade 403 to shear the rolled piece, the material of the rolled piece includes but is not limited to ordinary carbon steel, high-quality carbon structural steel, and low-alloy steel.
[0027] When the workpiece is trimmed, the electric swing arm 5 stops at the trimming position in advance. When the continuously operating flying shear 4 cuts off the head of the workpiece, the electric swing arm 5 quickly swings to the normal working position, so that the workpiece will enter the finishing mill along the guide groove 6.
[0028] When the tail of the rolled piece is to be cut, the electric swing arm 5 swings quickly to pull the rolled piece that has passed the steel position normally to the shearing position of the flying shear 4. After the continuously operating flying shear 4 shears the rolled piece, the electric swing arm 5 returns to the shearing position of the flying shear 4 and waits until the next cut of the rolled piece; when an accident occurs after the finishing mill, the electric swing arm 5 swings quickly and pulls the rolled piece to the breaking position of the flying shear 4, and the broken waste falls into the chute and is collected in the waste storage area; when the breaking work of the flying shear 4 is completed, the electric swing arm 5 waits at the shearing position of the flying shear 4 until the next cut of the rolled piece. Finally, it should be noted that the above-described embodiments are only specific implementation methods of the utility model, which are used to illustrate the technical solution of the utility model, rather than to limit it. The protection scope of the utility model is not limited thereto. Although the utility model is described in detail with reference to the above-mentioned embodiments, ordinary technicians in the field should understand that any technician familiar with the technical field can still modify the technical solution recorded in the above-mentioned embodiments within the technical scope disclosed by the utility model, or can easily think of changes, or make equivalent replacements for some of the technical features therein; and these modifications, changes or replacements do not make the essence of the corresponding technical solution deviate from the spirit and scope of the technical solution of the embodiment of the utility model, and should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. An ultra-high speed crop shear, characterized in that: include: Electric motor, drum gear coupling, flying shear box assembly, flying shear, electric swing arm, guide groove; The motor is provided with the drum-type gear coupling, the drum-type gear coupling is connected to the flying shear through the flying shear box assembly, the electric swing arm is installed on the front side of the flying shear, and the guide groove is installed on the rear side of the flying shear; The flying shear comprises an upper shearing head and a lower shearing head, and a shearing blade is installed between the upper shearing head and the lower shearing head.
2. The ultra-high-speed crop shears according to claim 1, characterized in that: The maximum shearing section of the ultra-high-speed crop shear is φ22mm, and the rolling speed v≤75m / s.