Component circulating type assembly processing line
By introducing hand-push assembly line and inclined recovery line into the assembly and processing line, combined with the oblique downward transfer mechanism and automatic plate return lift, the problems of complexity, large occupation and high cost of traditional processing lines are solved, and an efficient and low-cost component circulation assembly processing line is achieved.
Patent Information
- Application Number
- CN202421362678.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-06-14
AI Technical Summary
Traditional assembly and processing lines have complex station layout, large site occupancy, high cost, and large labor force for reflow of fixtures, resulting in low processing efficiency and high cost.
The component circulation assembly processing line is adopted, including hand-push assembly line and inclined recycling line, and the circulating and reflow of the fixture is achieved through an oblique downward transfer mechanism and an automatic plate return elevator, reducing manual labor and improving efficiency.
It effectively reduces the site area of the processing line, improves the overall processing efficiency, reduces the cost of structural application, and meets the needs of modern industries.
Smart Images

Figure CN222767719U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of assembly processing lines and relates to a component circulation type assembly processing line. Background Art
[0002] In the current industry, component-type products still rely mainly on assembly line processing due to their large number of structural parts and complicated assembly. This processing method has high processing efficiency and high scalability, and can meet the processing needs of different product types. However, traditional processing lines have defects such as complex workstation layout, large space occupation, and high cost. Especially for assembly products that require fixtures as carriers, the return of the fixtures after processing also requires a lot of manual labor, which not only reduces processing efficiency, but also increases the overall processing cost. Utility Model Content
[0003] In order to solve the implementation technical problems, the utility model adopts the following technical solutions:
[0004] A component circulation type assembly processing line comprises: a circulation processing production line, which is composed of a hand-push assembly line and an inclined recovery line arranged at the lower end of the hand-push assembly line;
[0005] The end of the hand-push assembly line is provided with an inclined downward material transfer mechanism for realizing material transfer from the hand-push assembly line to the inclined recovery line; and the end of the inclined recovery line is provided with an automatic return plate elevator for realizing material transfer from the inclined downward material transfer mechanism to the hand-push assembly line.
[0006] As a further solution of the utility model: the hand-push assembly line is a non-powered roller line, which is composed of a feeding rack and a plurality of feeding rollers arranged on the feeding rack.
[0007] As a further solution of the utility model: the inclined recovery line includes: a plurality of inclined material transfer strips arranged in parallel, each group of inclined material transfer strips extends obliquely from one side of the oblique downward material transfer mechanism toward the automatic return plate elevator, and each inclined material transfer strip cooperates to form an inclined recovery line that can realize unpowered material transfer.
[0008] As a further solution of the utility model: a plurality of groups of blockers for blocking the tooling plates are arranged in the inclined recovery line, and the blockers are controlled by a cylinder structure.
[0009] As a further solution of the utility model: the automatic return plate lift includes: a lifting drive module capable of switching positions between a feed port of a hand-push assembly line and a discharge port of an inclined recovery line;
[0010] The lifting drive module is equipped with a material transfer conveyor belt, which is a belt-type transmission mechanism and is driven by a drive motor.
[0011] As a further solution of the utility model: a group of semi-enclosed limit frames are also arranged in the material transfer conveyor belt of the automatic return plate elevator, and the limit frames enclose the material transfer conveyor belt, and the size of the limit frames corresponds to that of the tooling plate.
[0012] As a further solution of the utility model: the oblique material transfer mechanism comprises: an oblique material transfer frame, in which a roller material transfer frame, an inclined support rod and an inclined lifting cylinder are arranged;
[0013] Among them, the rear end of the roller transfer rack is hinged with the tilt support rod, and the front end of the roller transfer rack is hinged with the piston rod of the tilt lifting cylinder, and the tilt lifting cylinder is arranged in a tilted direction.
[0014] The beneficial effects of the utility model: when applied to the assembly and processing of component-type products, a circular assembly line capable of realizing circular processing is formed through the inclined downward material transfer mechanism and the automatic return plate elevator in cooperation with the circular processing production line, thereby realizing the effect of reflux processing of the fixture; it can effectively reduce the site occupation area of the overall processing line, and at the same time effectively improve the overall processing efficiency; and the inclined recovery line adopts an inclined structure, which can realize the working effect of unpowered reflux during the processing process, and can effectively reduce the structural application cost; compared with traditional processing lines, it is more in line with the current industry needs. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model.
[0016] Figure 2 It is a structural schematic diagram of the circulating processing production line in the utility model.
[0017] Figure 3 It is a structural schematic diagram of the automatic return plate elevator in the utility model.
[0018] Figure 4 It is a structural schematic diagram of the oblique downward material transfer mechanism in the utility model. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. It should be understood that the present application is not limited to the example embodiments disclosed herein. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0020] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0021] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0022] In the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0023] The utility model provides Figures 1 to 4 In the embodiment of the utility model, a component circulation type assembly processing line includes: a circulation processing production line 1, which is composed of a hand-push assembly line 4 and an inclined recovery line 5 arranged at the lower end of the hand-push assembly line 4;
[0024] The end of the hand-push assembly line 4 is provided with an oblique material transfer mechanism 3 for transferring materials from the hand-push assembly line 4 to the inclined recovery line 5; and the end of the inclined recovery line 5 is provided with an automatic return plate elevator 1 for transferring materials from the oblique material transfer mechanism 3 to the hand-push assembly line 4;
[0025] The hand-push assembly line 4 is divided into a plurality of processing stations according to the processing direction. The product to be processed is carried and placed in the processing station by a tooling plate 6 (or other processing jigs for auxiliary assembly processing), and the corresponding staff performs processing in the corresponding processing station; after completing the processing action of the processing station, the tooling plate 6 in the processing station is pushed to the next processing station by manual pushing;
[0026] After the processing is completed, the tooling plate 6 is pushed into the inclined downward material transfer mechanism 3, and the tooling plate 6 is sent to the inclined recovery line 5 through the inclined downward material transfer mechanism 3. The inclination of the inclined recovery line 5 is used to achieve an unpowered material transfer effect, so that the tooling plate 6 enters the automatic return plate elevator 1, and finally the tooling plate 6 is sent back to the hand-push assembly line 4 through the automatic return plate elevator 1 to complete the processing action.
[0027] Furthermore, the hand-push assembly line 4 is a non-powered roller line, which is composed of a feeding rack 41 and a plurality of feeding rollers 42 arranged on the feeding rack 41. During the feeding process, the feeding rollers 42 are used to realize non-powered hand-push feeding.
[0028] Furthermore, the inclined recovery line 5 includes: a plurality of inclined material transfer strips 51 arranged in parallel, each group of inclined material transfer strips 51 extends obliquely from one side of the oblique downward material transfer mechanism 3 toward the automatic return plate elevator 1, and each inclined material transfer strip 51 cooperates to form an inclined recovery line 5 that can realize unpowered material transfer.
[0029] Furthermore, a plurality of blocks 52 are provided in the inclined recovery line 5 for blocking the tooling board 6, and the blocker 52 is controlled by a cylinder structure; in the process of unpowered inclined material transfer of the inclined recovery line 5, the cylinder will drive the blocker 52 to push up to the inclined recovery line 5, and the tooling board 6 unloaded from the inclined recovery line 5 will contact the blocker 52, thereby achieving a limiting effect; the unloading speed of the inclined recovery line 5 can be effectively controlled by the blocker 52, thereby avoiding the situation where multiple tooling boards 6 enter the automatic return plate elevator 1 at the same time.
[0030] Furthermore, the automatic return plate lift 1 comprises: a lift drive module 12 capable of switching positions between the feed port of the hand-push assembly line 4 and the discharge port of the inclined recovery line 5;
[0031] The lifting drive module 12 is equipped with a material transfer conveyor belt 13, which is a belt transmission mechanism and is driven by a drive motor 14. In the process of transferring materials from the inclined recovery line 5 to the hand-push assembly line 4, the lifting drive module 12 will drive the material transfer conveyor belt 13 to connect with the discharge port of the inclined recovery line 5, so as to realize the material receiving action of the tooling plate 6. Then, the lifting drive module 12 will drive the material transfer conveyor belt 13 to lift and connect with the feed port of the hand-push assembly line 4, and send the tooling plate 6 into the hand-push assembly line 4 through the material transfer conveyor belt 13 to complete the material transfer action.
[0032] Furthermore, in order to enable the automatic return plate elevator 1 to smoothly transfer the tooling plate 6, a group of semi-enclosed limit frames 15 are also provided in the material transfer conveyor belt 13 of the automatic return plate elevator 1. The limit frames 15 enclose the material transfer conveyor belt 13, and the limit frames 15 correspond to the size of the tooling plate 6; when the tooling plate 6 is fed into the material transfer conveyor belt 13, the tooling plate 6 will be offset against the limit frames 15, thereby achieving the effect of limiting the tooling plate 6.
[0033] Furthermore, the oblique material transfer mechanism 3 comprises: an oblique material transfer frame 31, in which a roller material transfer frame 33, an inclined support rod 34 and an inclined lifting cylinder 32 are arranged;
[0034] Among them, the rear end of the roller turret 33 is hinged with the inclined support rod 34, and the front end of the roller turret 33 is hinged with the piston rod of the inclined lifting cylinder 32. The inclined lifting cylinder 32 is arranged in an inclined direction. When the inclined lifting cylinder 32 is working on the upper side, the roller turret 33 will be aligned with the hand-push assembly line 4 to achieve connection, thereby realizing the processing action of receiving materials on the hand-push assembly line 4. When the inclined lifting cylinder 32 is working on the lower side, the roller turret 33 will rotate around the inclined support rod 34 as the center, so as to align with the inclined recovery line 5, thereby realizing the processing action of feeding materials to the inclined recovery line 5.
[0035] It should also be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "including a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
[0036] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A component circulation assembly processing line, characterized in that: include: A circulation processing production line, which is composed of a hand-push assembly line and an inclined recovery line arranged at the lower end of the hand-push assembly line; The end of the hand-push assembly line is provided with an inclined downward material transfer mechanism for realizing material transfer from the hand-push assembly line to the inclined recovery line; and the end of the inclined recovery line is provided with an automatic return plate elevator for realizing material transfer from the inclined downward material transfer mechanism to the hand-push assembly line.
2. A component circulation assembly processing line according to claim 1, characterized in that: The hand-push assembly line is a non-powered roller line, which is composed of a feeding rack and a plurality of feeding rollers arranged on the feeding rack.
3. The component circulation assembly processing line according to claim 1, characterized in that: The inclined recovery line includes: a plurality of inclined material transfer bars arranged in parallel, each group of inclined material transfer bars extends obliquely from one side of the oblique downward material transfer mechanism toward the automatic return plate elevator, and each inclined material transfer bar cooperates to form an inclined recovery line capable of realizing unpowered material transfer.
4. The component circulation assembly processing line according to claim 3, characterized in that: A plurality of groups of blockers are provided in the inclined recovery line for blocking the tooling plates, and the blockers are controlled by a cylinder structure.
5. The component circulation assembly processing line according to claim 1, characterized in that: The automatic return plate lift includes: a lifting drive module capable of switching positions between the feed port of the hand-push assembly line and the discharge port of the tilt recovery line; The lifting drive module is equipped with a material transfer conveyor belt, which is a belt-type transmission mechanism and is driven by a drive motor.
6. The component circulation assembly processing line according to claim 1, characterized in that: A set of semi-enclosed limit frames are also provided in the material transfer conveyor belt of the automatic return plate elevator. The limit frames enclose the material transfer conveyor belt, and the size of the limit frames corresponds to that of the tooling plate.
7. The component circulation assembly processing line according to claim 1, characterized in that: The oblique material transfer mechanism comprises: an oblique material transfer frame, in which a roller material transfer frame, an inclined support rod and an inclined lifting cylinder are arranged; Among them, the rear end of the roller transfer rack is hinged with the tilt support rod, and the front end of the roller transfer rack is hinged with the piston rod of the tilt lifting cylinder, and the tilt lifting cylinder is arranged in a tilted direction.