Automatic deburring equipment

By designing an automatic deburring device including a workbench, material extraction mechanism and vacuum cleaner, the problem of existing equipment being unable to remove burrs and surface dust in the center of the inner holes is solved, and efficient deburring and dust removal of material edges and round holes is achieved, improving product quality and equipment efficiency.

CN222767888UActive Publication Date: 2025-04-18DONGGUAN JIACHAO METAL TECH CO LTD
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Patent Information

Application Number
CN202421515575.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-29
Publication Date
2025-04-18
Estimated Expiration
2034-06-29

AI Technical Summary

Technical Problem

The existing automatic deburring equipment can only remove burrs on the side of the product, which is inconvenient for deburring at the center of the inner hole. At the same time, there is a problem of excess dust on the surface, which affects the product quality.

Method used

An automatic deburring device is designed, including a workbench, material pickup mechanism and vacuuming mechanism. The top cover and spindle milling cutter are installed on the top of the workbench. The material extraction mechanism realizes the clamping and fixing of materials through a support frame, a rotating cylinder, a pneumatic jaw and a pneumatic clamping block. The vacuum cleaner mechanism sucks and removes dust debris produced by the burrs through a negative pressure fan, a suction tube and a dust collector.

Benefits of technology

The equipment can be convenient for removing burrs from the edges of the material and the inside of the circular holes, effectively absorbing dust and debris generated through the vacuum cleaner, improving product appearance quality and environmental sanitation.

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Abstract

The utility model provides automatic deburring equipment, which belongs to the field of deburring equipment and comprises a workbench, a material taking mechanism and a dust collection mechanism. A top cover is mounted at the top of the worktable; a main shaft milling cutter is mounted on the inner wall of the top cover; a main shaft milling cutter is installed in the top cover, multi-shaft adjustment of the main shaft milling cutter can be achieved through control of a switch panel, deburring can be conveniently conducted on the edge of a material and the interior of a round hole, dust and chippings can be generated in the deburring process, a base is arranged in the workbench, and a negative pressure fan is installed on the surface of the base. A driving motor is installed on one side of the base and rotates to drive a driving flywheel at the output end to rotate, the driving flywheel drives a driven flywheel to rotate along with the driving flywheel through a transmission belt, and therefore a negative pressure fan works to generate negative pressure; a suction pipe is connected to the top of the negative pressure fan, and a dust hood installed on the top of the suction pipe corresponds to one side of a main shaft milling cutter; and dust and chippings generated by deburring are sucked, and the influence on products is avoided.
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Description

Technical Field

[0001] The utility model relates to the field of deburring equipment, in particular to automatic deburring equipment. Background Art

[0002] In existing production products, due to the factors of processing operation, it is necessary to carry out deburring operation on the end face of the product. In order to reduce costs, manual brushes are used to remove burrs, resulting in unstable product appearance quality and failure to meet customer needs. Among them, an automatic deburring device with application number "CN202320567031.X" has the beneficial effect of: clamping the workpiece on the workbench, and completing the deburring operation of the workpiece under the movement of the linear module and the coordinated action of the wire wheel assembly. At the same time, the deburring operation is carried out in a closed frame, and the debris is not easy to disperse, which is convenient for subsequent cleaning. However, the deburring device can only remove burrs on the side of the product, which is not convenient for removing burrs at the center of the inner hole. At the same time, there is a phenomenon of excess processing dust on the surface, resulting in poor product quality, which needs to be improved. Utility Model Content

[0003] The purpose of the utility model is to provide an automatic deburring device to solve the problem that the deburring device mentioned in the above background technology can only remove burrs on the side of the product, is not convenient for removing burrs at the center of the inner hole, and there is a phenomenon of excess processing dust on the surface, resulting in poor product quality, which needs to be improved.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic deburring device, comprising a workbench, a material taking mechanism and a dust collecting mechanism;

[0005] Wherein: a top cover is installed on the top of the workbench, and a spindle milling cutter is installed on the inner wall of the top cover;

[0006] The material taking mechanism comprises a support frame installed on one side of the workbench surface, a rotating cylinder is fixedly installed on the top of the support frame, a pneumatic clamp is fixedly installed on the top of the rotating cylinder, a lifting cylinder is fixedly installed on one side of the top of the support frame, a placing table is installed on the telescopic end of the lifting cylinder, and a pneumatic clamping block is fixedly installed on the side of the support frame;

[0007] The dust collection mechanism includes a base installed inside the workbench, a negative pressure fan is fixedly installed on the surface of the base, a suction pipe is installed on the top of the negative pressure fan, a dust hood is installed on the top of the suction pipe, and the dust hood is correspondingly arranged on one side of the spindle milling cutter.

[0008] As a preferred solution of the utility model: a driving motor is installed on one side of the surface of the base, a driving flywheel is fixedly installed on the output end of the driving motor, a driven flywheel is fixedly installed on the rotating shaft end of the negative pressure fan, and the driving flywheel and the driven flywheel are connected by a transmission belt.

[0009] As a preferred solution of the utility model: a support frame is provided on one side of the workbench, rotating rollers are rotatably installed at both ends of the support frame, and conveyor belts are wound around the surfaces of the rotating rollers at both ends; a rotating motor is fixedly installed on one side of the support frame, and the output end of the rotating motor is fixedly connected to one of the rotating rollers.

[0010] As a preferred solution of the utility model: sensors are correspondingly installed on both sides of the workbench.

[0011] As a preferred solution of the utility model: the placement table and the pneumatic clamping block are located on the same horizontal plane as the conveyor belt.

[0012] As a preferred solution of the utility model: a switch panel is installed on the outer wall of the workbench, and the spindle milling cutter, rotating cylinder, pneumatic clamping claw, lifting cylinder, pneumatic clamping block, driving motor, rotating motor and sensor are all controlled and connected with the switch panel, and the switch panel is electrically connected with an external power supply.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] (1) A spindle milling cutter is installed inside the top cover. The spindle milling cutter can realize multi-axis adjustment through the control of the switch panel, which is convenient for deburring the edge of the material and the inside of the circular hole. Dust and debris will be generated in the process of deburring. A base is provided inside the workbench. The negative pressure fan is installed on the surface of the base. A driving motor is installed on one side of the base. The driving motor rotates to drive the active flywheel at the output end to rotate. The active flywheel drives the driven flywheel to rotate through the transmission belt, so that the negative pressure fan generates negative pressure. A suction pipe is connected to the top of the negative pressure fan. The dust collecting cover installed on the top of the suction pipe corresponds to one side of the spindle milling cutter, so that the dust and debris generated by deburring can be sucked to avoid affecting the product.

[0015] (2) Through the material-retrieving mechanism, a support frame is installed on one side of the workbench, and a rotating cylinder is installed on the top of the support frame. The rotation of the rotating cylinder drives the pneumatic clamp on the top to rotate. The pneumatic clamp can clamp the material to be processed, and the clamped material is driven to the top of the placement table by the rotating cylinder. The lifting cylinder adjusts the height of the placement table according to the size of the object to facilitate the placement of materials of different heights. A pneumatic clamping block is installed on the side of the support frame. The pneumatic clamping block can fix the material on the surface of the placement table, so as to keep the material stable during the deburring process. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the dust collection mechanism of the utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the material taking mechanism of the utility model;

[0019] Figure 4 It is a schematic diagram of the conveyor belt installation structure of the utility model.

[0020] In the figure: 1. workbench; 2. top cover; 3. spindle milling cutter; 4. material taking mechanism; 41. support frame; 42. rotating cylinder; 43. pneumatic clamp; 44. lifting cylinder; 45. placement table; 46. pneumatic clamping block; 5. dust suction mechanism; 51. base; 52. negative pressure fan; 53. suction pipe; 54. dust collection hood; 55. driving motor; 56. active flywheel; 57. driven flywheel; 58. transmission belt; 6. supporting frame; 7. rotating roller; 8. conveyor belt; 9. rotating motor; 10. sensor; 11. switch panel. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-Figure 4 , an automatic deburring device, comprising: a workbench 1, a material taking mechanism 4 and a dust collecting mechanism 5; a top cover 2 is installed on the top of the workbench 1, and a spindle milling cutter 3 is installed on the inner wall of the top cover 2;

[0023] See also Figure 1 , Figure 3 The material taking mechanism 4 includes a support frame 41 installed on one side of the surface of the workbench 1, a rotating cylinder 42 is fixedly installed on the top of the support frame 41, a pneumatic clamping claw 43 is fixedly installed on the top of the rotating cylinder 42, a lifting cylinder 44 is fixedly installed on one side of the top of the support frame 41, a placing table 45 is installed at the telescopic end of the lifting cylinder 44, and a pneumatic clamping block 46 is fixedly installed on the side of the support frame 41;

[0024] During specific use: a support frame 41 is installed on one side of the workbench 1, and a rotating cylinder 42 is installed on the top of the support frame 41. The rotation of the rotating cylinder 42 drives the pneumatic clamp 43 on the top to rotate. The pneumatic clamp 43 can clamp the material to be processed, and the clamped material is driven to the top of the placement table 45 by the rotating cylinder 42. The lifting cylinder 44 adjusts the height of the placement table 45 according to the size of the object to facilitate the placement of materials of different heights. A pneumatic clamping block 46 is installed on the side of the support frame 41. The pneumatic clamping block 46 can fix the material on the surface of the placement table 45, so as to keep the material stable during the deburring process.

[0025] See also Figure 2 The dust collection mechanism 5 includes a base 51 installed inside the workbench 1, a negative pressure fan 52 is fixedly installed on the surface of the base 51, a suction pipe 53 is installed on the top of the negative pressure fan 52, a dust collecting cover 54 is installed on the top of the suction pipe 53, and the dust collecting cover 54 is correspondingly arranged on one side of the spindle milling cutter 3. A driving motor 55 is installed on one side of the surface of the base 51, and a driving flywheel 56 is fixedly installed on the output end of the driving motor 55. A driven flywheel 57 is fixedly installed on the rotating shaft end of the negative pressure fan 52, and the driving flywheel 56 and the driven flywheel 57 are connected by a transmission belt 58.

[0026] During specific use: a spindle milling cutter 3 is installed inside the top cover 2. The spindle milling cutter 3 can achieve multi-axis adjustment through the control of the switch panel 11, which is convenient for deburring the edge of the material and the inside of the circular hole. Dust and debris will be generated in the process of deburring. A base 51 is provided inside the workbench 1. A negative pressure fan 52 is installed on the surface of the base 51. A driving motor 55 is installed on one side of the base 51. The driving motor 55 rotates to drive the active flywheel 56 at the output end to rotate. The active flywheel 56 drives the driven flywheel 57 to rotate through the transmission belt 58, so that the negative pressure fan 52 generates negative pressure when it works. A suction pipe 53 is connected to the top of the negative pressure fan 52. The dust collecting cover 54 installed on the top of the suction pipe 53 corresponds to the side of the spindle milling cutter 3, so that the dust and debris generated by deburring can be sucked to avoid affecting the product.

[0027] See also Figure 1 , Figure 4 A support frame 6 is provided on one side of the workbench 1, and rotating rollers 7 are rotatably installed at both ends of the support frame 6. Conveying belts 8 are wound around the surfaces of the rotating rollers 7 at both ends. A rotating motor 9 is fixedly installed on one side of the support frame 6, and the output end of the rotating motor 9 is fixedly connected to one of the rotating rollers 7. The placement table 45 and the pneumatic clamping block 46 are located on the same horizontal plane as the conveying belt 8.

[0028] During specific use: a support frame 6 is provided on one side of the workbench 1, and rotating rollers 7 are rotatably installed at both ends of the support frame 6. Conveying belts 8 are wound around the surfaces of the rotating rollers 7 at both ends. When the rotating motor 9 rotates, it drives the rotating roller 7 at one end to rotate, thereby causing the conveying belt 8 to rotate, which is convenient for conveying objects. The placement table 45 and the pneumatic clamping block 46 are designed to be at the same horizontal height as the conveying belt 8, so that the rotating cylinder 42 can drive the pneumatic clamping claw 43 to reciprocate between the placement table 45 and the conveying belt 8, which is convenient for automatic loading and unloading and improves the processing efficiency of the equipment.

[0029] See also Figure 1 , sensors 10 are correspondingly installed on both sides of the workbench 1.

[0030] During specific use: sensors 10 are correspondingly installed on both sides of the workbench 1, and the sensors 10 are used to detect the deburring effect on the surface of the workpiece, so that the spindle milling cutter 3 can fully clean and remove burrs from the material workpiece.

[0031] See also Figure 1 A switch panel 11 is installed on the outer wall of the workbench 1. The spindle milling cutter 3, the rotating cylinder 42, the pneumatic clamping claw 43, the lifting cylinder 44, the pneumatic clamping block 46, the driving motor 55, the rotating motor 9 and the sensor 10 are all controlled and connected to the switch panel 11, and the switch panel 11 is electrically connected to the external power supply.

[0032] During specific use: when the switch panel 11 is connected to the external power supply, the spindle milling cutter 3, the rotating cylinder 42, the pneumatic clamping jaws 43, the lifting cylinder 44, the pneumatic clamping block 46, the driving motor 55, the rotating motor 9 and the sensor 10 are energized and controlled to work; when the switch panel 11 is disconnected from the external power supply, the equipment stops running.

[0033] A spindle milling cutter 3 is installed inside the top cover 2. The spindle milling cutter 3 can achieve multi-axis adjustment through the control of the switch panel 11, which is convenient for deburring the edge of the material and the inside of the circular hole. Dust and debris will be generated in the process of deburring. A base 51 is provided inside the workbench 1. A negative pressure fan 52 is installed on the surface of the base 51. A driving motor 55 is installed on one side of the base 51. The driving motor 55 rotates to drive the active flywheel 56 at the output end to rotate. The active flywheel 56 drives the driven flywheel 57 to rotate with it through the transmission belt 58, so that the negative pressure fan 52 generates negative pressure when it works. A suction pipe 53 is connected to the top of the negative pressure fan 52. The dust collecting cover 54 installed on the top of the suction pipe 53 corresponds to one side of the spindle milling cutter 3, so that the dust and debris generated by deburring can be sucked to avoid affecting the product.

[0034] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in the field. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for technical personnel in the field to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. An automatic deburring device, characterized in that: include: A workbench (1), wherein a top cover (2) is installed on the top of the workbench (1), and a spindle milling cutter (3) is installed on the inner wall of the top cover (2); A material taking mechanism (4), the material taking mechanism (4) comprising a support frame (41) mounted on one side of the surface of the workbench (1), a rotating cylinder (42) being fixedly mounted on the top of the support frame (41), a pneumatic clamping claw (43) being fixedly mounted on the top of the rotating cylinder (42), a lifting cylinder (44) being fixedly mounted on one side of the top of the support frame (41), a placing table (45) being mounted on the telescopic end of the lifting cylinder (44), and a pneumatic clamping block (46) being fixedly mounted on the side of the support frame (41); A dust suction mechanism (5), the dust suction mechanism (5) comprising a base (51) installed inside the workbench (1), a negative pressure fan (52) fixedly installed on the surface of the base (51), a suction pipe (53) installed on the top of the negative pressure fan (52), a dust collecting hood (54) installed on the top of the suction pipe (53), and the dust collecting hood (54) correspondingly arranged on one side of the spindle milling cutter (3).

2. The automatic deburring device according to claim 1, characterized in that: A driving motor (55) is installed on one side of the surface of the base (51); a driving flywheel (56) is fixedly installed on the output end of the driving motor (55); a driven flywheel (57) is fixedly installed on the rotating shaft end of the negative pressure fan (52); and the driving flywheel (56) and the driven flywheel (57) are connected to each other through a transmission belt (58).

3. The automatic deburring device according to claim 2, characterized in that: A support frame (6) is provided on one side of the workbench (1), rotating rollers (7) are rotatably mounted at both ends of the support frame (6), and conveying belts (8) are wound around the surfaces of the rotating rollers (7) at both ends. A rotating motor (9) is fixedly mounted on one side of the support frame (6), and the output end of the rotating motor (9) is fixedly connected to one of the rotating rollers (7).

4. The automatic deburring device according to claim 3, characterized in that: Sensors (10) are correspondingly installed on both sides of the workbench (1).

5. The automatic deburring device according to claim 3, characterized in that: The placement table (45) and the pneumatic clamping block (46) are located on the same horizontal plane as the conveying belt (8).

6. The automatic deburring device according to claim 4, characterized in that: A switch panel (11) is installed on the outer wall of the workbench (1); the spindle milling cutter (3), the rotating cylinder (42), the pneumatic clamping claw (43), the lifting cylinder (44), the pneumatic clamping block (46), the driving motor (55), the rotating motor (9) and the sensor (10) are all controlled and connected to the switch panel (11); and the switch panel (11) is electrically connected to an external power supply.

Citation Information

Patent Citations

  • Automatic deburring equipment

    CN220007116U