Deburring equipment for aluminum pipe machining
By designing a deburring equipment for aluminum tube processing, the inner and outer side walls of the end of the aluminum tube are simultaneously polished and deburred, and the problems of deburring time and dust pollution in the prior art are solved, and efficient and environmentally friendly deburring effect is achieved.
Patent Information
- Application Number
- CN202421523040.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-01
AI Technical Summary
After the aluminum tube is cut, burrs are easily generated at both ends and inner walls of the aluminum tube. The prior art needs to be removed separately, which takes a long time and produces debris and dust, pollutes the environment and is difficult to clean.
A deburring equipment for aluminum tube processing is designed, including a base plate, a fixed seat, a transverse plate, a cylinder, a three-claw chuck, a cylinder cover, a grinding rod and a driving mechanism. By driving the rotation of the cylinder and a grinding rod, the burrings are simultaneously polished and removed while the inner and outer side walls of the end of the aluminum tube are collected through the blanking port.
It realizes deburring the inner and outer side walls of the end of the aluminum tube, improves processing efficiency, avoids dust pollution, and facilitates cleaning.
Smart Images
Figure CN222767980U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of aluminum tube processing, in particular to a deburring device for aluminum tube processing. Background Art
[0002] Aluminum tube is a kind of non-ferrous metal tube, which refers to a metal tubular material that is hollow along its entire longitudinal length by extrusion of pure aluminum or aluminum alloy. Aluminum tubes are mainly divided into the following types according to their appearance: square tubes, round tubes, patterned tubes, special-shaped tubes, and round aluminum tubes. Round tubes are commonly used at present. When processing and cutting round aluminum tubes, burrs are easily generated at both ends and the inner wall of the aluminum tube. After the aluminum tube is cut, if the cutting burrs at both ends of the aluminum tube are not removed, it will affect the subsequent end processing, and ultimately affect the use of the aluminum tube, and eventually cause the aluminum tube to become processing waste, which is not worth the loss.
[0003] In the prior art, when deburring the cut end face of a circular aluminum tube, since there are burrs on the inner and outer walls of the port of the aluminum tube, they need to be removed separately, which takes more time and affects work efficiency. In addition, during the burr removal process, debris and dust are generated, and the debris and dust fly around randomly, which not only causes environmental pollution but also is inconvenient to clean. Therefore, a deburring device for aluminum tube processing is proposed. Utility Model Content
[0004] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a deburring device for aluminum tube processing, which effectively solves the problem that when deburring the cut end face of a circular aluminum tube, there are burrs on the inner and outer walls of the port of the aluminum tube, which need to be removed separately, which takes more time and affects work efficiency. In addition, during the burr removal process, debris and dust are generated, and the debris and dust fly around at will, which not only causes environmental pollution but also is inconvenient to clean.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a deburring equipment for aluminum tube processing, comprising a base plate, a fixed seat and a cross plate, the fixed seat is vertically fixedly arranged at the upper right end of the base plate, the cross plate is fixedly arranged at the upper end of the fixed seat, a circular opening is opened above the side wall of the fixed seat, a cylinder is rotatably arranged in the circular opening through a first bearing, a three-jaw chuck is fixedly arranged at the left end of the cylinder, and a driving mechanism that can drive the cylinder to rotate is also arranged on the fixed seat, a transverse moving mechanism is arranged at the lower side of the cross plate, and a barrel cover aligned with the center of the three-jaw chuck is slidably installed through the transverse moving mechanism, a transversely arranged first grinding rod and a second grinding rod are arranged inside the barrel cover, the first grinding rod and the second grinding rod can be longitudinally slidably arranged inside the barrel cover through a guide mechanism, and the first grinding rod and the second grinding rod are connected to the barrel cover through an elastic mechanism, and a blanking opening is opened at the lower side of the barrel cover, and a collecting bottle is detachably installed at the blanking opening.
[0006] Preferably, the driving mechanism includes a servo motor, a first sprocket, a second sprocket and a chain. The servo motor is fixedly embedded in a fixed seat and is located below the cylinder. The output shaft of the servo motor is fixedly connected to the first sprocket. The second sprocket is fixedly sleeved on the outer cylindrical side wall of the cylinder. The first sprocket and the second sprocket are mutually transmitted through the chain.
[0007] Preferably, the transverse moving mechanism includes a threaded rod and a moving block, a transversely arranged moving groove is opened on the lower side of the transverse plate, the moving block is slidably arranged in the moving groove, and the lower end of the moving block is fixedly connected to the upper side of the barrel cover, the threaded rod is transversely arranged in the moving groove and threadedly sleeved with the moving block, the left and right ends of the threaded rod are rotatably connected to the left and right sides of the moving groove respectively through a second bearing, and the right end of the threaded rod extends to the right side of the transverse plate and is fixedly connected to a handwheel.
[0008] Preferably, the elastic mechanism includes a first pull rod, a second pull rod, a first tension spring, a second tension spring, a first pull plate and a second pull plate. The front and rear sides of the barrel cover are respectively provided with a first circular hole and a second circular hole. The first pull rod and the second pull rod are respectively slidably inserted in the first circular hole and the second circular hole. The opposite ends of the first pull rod and the second pull rod are respectively fixedly connected to the first polishing rod and the second polishing rod. The opposite ends of the first pull rod and the second pull rod are respectively fixedly connected to the first pull plate and the second pull plate. The first tension spring and the second tension spring are respectively movably mounted on the first pull rod and the second pull rod. The two ends of the first tension spring are respectively fixedly connected to the barrel cover and the second pull plate. The two ends of the second tension spring are respectively fixedly connected to the barrel cover and the second pull plate.
[0009] Preferably, the guiding mechanism comprises a first slider and a second slider, the first slider and the second slider are fixedly connected to the left ends of the first grinding rod and the second grinding rod respectively, and the left inner wall of the barrel cover is provided with a sliding groove for the first slider and the second slider to slide.
[0010] Preferably, an externally threaded barrel is fixedly provided at the lower end of the drop port, and the collecting bottle is threadably connected to the externally threaded barrel.
[0011] Technical effects and advantages of the utility model:
[0012] 1. The aluminum tube to be processed is passed horizontally through the three-jaw chuck and fixed by the three-jaw chuck. Then, the threaded rod is driven to rotate by turning the handwheel. The rotation of the threaded rod drives the moving block to slide to the right in the moving groove. The moving block drives the barrel cover to move to the right. The barrel cover drives the first grinding rod and the second grinding rod to move to the right. At the same time, the first pull plate and the second pull plate are pulled. The first pull plate drives the first grinding rod to move forward through the first pull rod, so that the first grinding rod is inserted into the front side of the aluminum tube. The second pull plate drives the second grinding rod to move backward through the second pull rod, so that the second grinding rod can be inserted into the aluminum tube. The first pull plate and the second pull plate are released. Under the action of the force spring, the first grinding rod is tightly against the outer cylindrical side wall of the end of the aluminum tube, and the second grinding rod is tightly against the inner cylindrical side wall of the end of the aluminum tube, and then the servo motor is started, and the servo motor drives the cylinder to rotate through the first sprocket, the second sprocket and the chain, and the cylinder drives the aluminum tube to rotate through the three-jaw chuck, so that the first grinding rod and the second grinding rod can grind the inner and outer side walls of the end of the aluminum tube at the same time to remove burrs, and the fallen burrs fall into the collection bottle. Through the above device, the inner and outer side walls of the end of the aluminum tube can be grinded at the same time to remove burrs, and the fallen burr dust can be collected to avoid environmental pollution and facilitate cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0014] Figure 1 It is a front structural schematic diagram of the utility model;
[0015] Figure 2 It is a front cross-sectional structural schematic diagram of the utility model;
[0016] Figure 3 It is a schematic diagram of the right side structure of the barrel cover of the utility model;
[0017] Figure 4 It is a schematic diagram of the cross-sectional structure of the cylinder cover of the utility model in a top view.
[0018] In the figure: 1. base plate; 2. fixed seat; 3. cross plate; 4. cylinder; 5. three-jaw chuck; 6. cylinder cover; 7. first grinding rod; 8. second grinding rod; 9. collecting bottle; 10. servo motor; 11. first sprocket; 12. second sprocket; 13. chain; 14. threaded rod; 15. moving block; 16. hand wheel; 17. first pull rod; 18. second pull rod; 19. first tension spring; 20. second tension spring; 21. first pull plate; 22. second pull plate; 23. first slider; 24. second slider; 25. external threaded cylinder. DETAILED DESCRIPTION
[0019] The utility model provides Figure 1-4 The deburring equipment for aluminum tube processing shown in the figure comprises a base plate 1, a fixed seat 2 and a cross plate 3. The fixed seat 2 is vertically fixedly arranged at the upper right end of the base plate 1, and the cross plate 3 is fixedly arranged at the upper end of the fixed seat 2. A circular opening is opened above the side wall of the fixed seat 2, and a cylinder 4 is rotatably arranged in the circular opening through a first bearing. A three-jaw chuck 5 is fixedly arranged at the left end of the cylinder 4. A driving mechanism that can drive the cylinder 4 to rotate is also arranged on the fixed seat 2. A transverse moving mechanism is arranged at the lower side of the cross plate 3, and a barrel cover 6 aligned with the center of the three-jaw chuck 5 is slidably installed through the transverse moving mechanism. A first transversely arranged first grinding rod 7 and a second grinding rod 8 are arranged inside the barrel cover 6. The first grinding rod 7 and the second grinding rod 8 can be longitudinally slidably arranged inside the barrel cover 6 through a guide mechanism, and the first grinding rod 7 and the second grinding rod 8 are connected to the barrel cover 6 through an elastic mechanism. A blanking port is opened at the lower side of the barrel cover 6, and a collecting bottle 9 is detachably installed at the blanking port.
[0020] like Figure 1 and Figure 2 As shown, the driving mechanism includes a servo motor 10, a first sprocket 11, a second sprocket 12 and a chain 13. The servo motor 10 is fixedly embedded in the fixing seat 2 and is located below the cylinder 4. The output shaft of the servo motor 10 is fixedly connected to the first sprocket 11. The second sprocket 12 is fixedly sleeved on the outer cylindrical side wall of the cylinder 4. The first sprocket 11 and the second sprocket 12 are mutually transmitted through the chain 13, which can drive the cylinder 4 and the three-jaw chuck 5 to rotate, thereby driving the aluminum tube to rotate.
[0021] like Figure 1 and Figure 2 As shown, the transverse moving mechanism includes a threaded rod 14 and a moving block 15, a transverse moving groove is opened on the lower side of the transverse plate 3, the moving block 15 is slidably set in the moving groove, and the lower end of the moving block 15 is fixedly connected to the upper side of the barrel cover 6, the threaded rod 14 is transversely set in the moving groove and threadedly sleeved with the moving block 15, the left and right ends of the threaded rod 14 are rotatably connected to the left and right sides of the moving groove respectively through a second bearing, and the right end of the threaded rod 14 extends to the right side of the transverse plate 3 and is fixedly connected with a handwheel 16, which can drive the barrel cover 6 to move transversely, so that the left end of the aluminum tube is inserted into the barrel cover 6.
[0022] like Figure 3 and Figure 4As shown, the elastic mechanism includes a first pull rod 17, a second pull rod 18, a first tension spring 19, a second tension spring 20, a first pull plate 21 and a second pull plate 22. The front and rear sides of the barrel cover 6 are respectively provided with a first round hole and a second round hole. The first pull rod 17 and the second pull rod 18 are respectively slidably inserted into the first round hole and the second round hole. The opposite ends of the first pull rod 17 and the second pull rod 18 are respectively fixedly connected to the first polishing rod 7 and the second polishing rod 8. The opposite ends of the first pull rod 17 and the second pull rod 18 are respectively fixedly connected to the first pull plate 21 and the second pull plate 22. The first tension spring 19 and the second tension spring 20 are respectively movably sleeved with the first pull rod 17 and the second pull rod 18. The first tension spring 19 The two ends are fixedly connected to the barrel cover 6 and the second pull plate 22 respectively, and the two ends of the second tension spring 20 are fixedly connected to the barrel cover 6 and the second pull plate 22 respectively. Pull the first pull plate 21 and the second pull plate 22. The first pull plate 21 drives the first polishing rod 7 to move forward through the first pull rod 17, so that the first polishing rod 7 is inserted into the front side of the aluminum tube. The second pull plate 22 drives the second polishing rod 8 to move backward through the second pull rod 18, so that the second polishing rod 8 can be inserted into the aluminum tube. Release the first pull plate 21 and the second pull plate 22. Under the action of the first tension spring 19 and the second tension spring 20, the first polishing rod 7 is tightly against the outer circular side wall of the end of the aluminum tube, and the second polishing rod 8 is tightly against the inner circular side wall of the end of the aluminum tube.
[0023] like Figure 2 and Figure 4 As shown, the guiding mechanism includes a first slider 23 and a second slider 24, which are fixedly connected to the left ends of the first polishing rod 7 and the second polishing rod 8 respectively. The left inner wall of the barrel cover 6 is provided with a sliding groove for the first slider 23 and the second slider 24 to slide, which can guide the longitudinal movement of the first polishing rod 7 and the second polishing rod 8, so that the first polishing rod 7 and the second polishing rod 8 are more stable when moving longitudinally.
[0024] like Figure 1-Figure 3 As shown, an external threaded barrel 25 is fixedly provided at the lower end of the drop port, and the collecting bottle 9 is threadedly connected to the external threaded barrel 25, so that the collecting bottle 9 is conveniently installed on the lower side of the barrel cover 6 and is convenient for disassembly.
[0025] The working principle of the utility model is as follows: the aluminum tube to be processed is passed through the three-jaw chuck 5 horizontally and fixed by the three-jaw chuck 5, and then the threaded rod 14 is driven to rotate by turning the hand wheel 16, and the rotation of the threaded rod 14 drives the moving block 15 to slide to the right in the moving groove, and the moving block 15 drives the barrel cover 6 to move to the right, and the barrel cover 6 drives the first grinding rod 7 and the second grinding rod 8 to move to the right. At the same time, the first pull plate 21 and the second pull plate 22 are pulled, and the first pull plate 21 drives the first grinding rod 7 to move forward through the first pull rod 17, so that the first grinding rod 7 is inserted into the front side of the aluminum tube, and the second pull plate 22 drives the second grinding rod 8 to move backward through the second pull rod 18, so that the second grinding rod 8 can be inserted into the aluminum tube, and the first pull plate 21 and the second pull plate 22 are released. Under the action of the first tension spring 19 and the second tension spring 20, the first grinding rod 7 is tightly against the outer cylindrical side wall of the end of the aluminum tube, and the second grinding rod 8 is tightly against the inner cylindrical side wall of the end of the aluminum tube, and then the servo motor 10 is started. The servo motor 10 drives the cylinder 4 to rotate through the first sprocket 11, the second sprocket 12 and the chain 13, and the cylinder 4 drives the aluminum tube to rotate through the three-jaw chuck 5, so that the first grinding rod 7 and the second grinding rod 8 can grind the inner and outer side walls of the end of the aluminum tube at the same time to remove burrs, and the fallen burr tube falls into the collection bottle 9. Through the upper device, the inner and outer side walls of the end of the aluminum tube can be grinded at the same time to remove burrs, and the fallen burr dust can be collected to avoid polluting the environment and facilitate cleaning.
[0026] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A deburring device for aluminum tube processing, characterized in that: The invention comprises a bottom plate (1), a fixed seat (2) and a transverse plate (3), wherein the fixed seat (2) is vertically fixedly arranged at the upper right end of the bottom plate (1), the transverse plate (3) is fixedly arranged at the upper end of the fixed seat (2), a circular opening is opened above the side wall of the fixed seat (2), a cylinder (4) is rotatably arranged in the circular opening via a first bearing, a three-jaw chuck (5) is fixedly arranged at the left end of the cylinder (4), a driving mechanism capable of driving the cylinder (4) to rotate is also arranged on the fixed seat (2), and a lateral moving mechanism is arranged at the lower side of the transverse plate (3). A barrel cover (6) aligned with the center of the three-jaw chuck (5) is slidably installed through a transverse moving mechanism, and a first grinding rod (7) and a second grinding rod (8) arranged transversely are arranged inside the barrel cover (6). The first grinding rod (7) and the second grinding rod (8) are both longitudinally slidably arranged inside the barrel cover (6) through a guide mechanism, and the first grinding rod (7) and the second grinding rod (8) are both connected to the barrel cover (6) through an elastic mechanism. A drop-out port is opened on the lower side of the barrel cover (6), and a collecting bottle (9) is detachably installed on the drop-out port.
2. The deburring equipment for aluminum tube processing according to claim 1, characterized in that: The driving mechanism comprises a servo motor (10), a first sprocket (11), a second sprocket (12) and a chain (13); the servo motor (10) is fixedly embedded in a fixing seat (2) and is located below the cylinder (4); the output shaft of the servo motor (10) is fixedly connected to the first sprocket (11); the second sprocket (12) is fixedly sleeved on the outer circular side wall of the cylinder (4); the first sprocket (11) and the second sprocket (12) are mutually driven through the chain (13).
3. The deburring equipment for aluminum tube processing according to claim 2, characterized in that: The transverse moving mechanism comprises a threaded rod (14) and a moving block (15); a transverse moving groove is provided on the lower side of the transverse plate (3); the moving block (15) is slidably arranged in the moving groove, and the lower end of the moving block (15) is fixedly connected to the upper side of the barrel cover (6); the threaded rod (14) is transversely arranged in the moving groove and is threadedly sleeved with the moving block (15); the left and right ends of the threaded rod (14) are rotatably connected to the left and right sides of the moving groove respectively through a second bearing, and the right end of the threaded rod (14) extends to the right side of the transverse plate (3) and is fixedly connected to a hand wheel (16).
4. The deburring equipment for aluminum tube processing according to claim 3 is characterized in that: The elastic mechanism comprises a first pull rod (17), a second pull rod (18), a first tension spring (19), a second tension spring (20), a first pull plate (21) and a second pull plate (22); a first circular hole and a second circular hole are respectively opened on the front and rear sides of the barrel cover (6); the first pull rod (17) and the second pull rod (18) are respectively slidably inserted in the first circular hole and the second circular hole; the opposite ends of the first pull rod (17) and the second pull rod (18) are respectively fixed to the first grinding rod (7) and the second grinding rod (8). The first pull rod (17) and the second pull rod (18) are fixedly connected at opposite ends thereof to the first pull plate (21) and the second pull plate (22), respectively; the first tension spring (19) and the second tension spring (20) are movably mounted on the first pull rod (17) and the second pull rod (18), respectively; the two ends of the first tension spring (19) are fixedly connected to the barrel cover (6) and the second pull plate (22), respectively; the two ends of the second tension spring (20) are fixedly connected to the barrel cover (6) and the second pull plate (22), respectively.
5. The deburring equipment for aluminum tube processing according to claim 4, characterized in that: The guide mechanism comprises a first slider (23) and a second slider (24), wherein the first slider (23) and the second slider (24) are respectively fixedly connected to the left ends of the first grinding rod (7) and the second grinding rod (8), and a slide groove for the first slider (23) and the second slider (24) to slide is provided on the left inner wall of the barrel cover (6).
6. The deburring equipment for aluminum tube processing according to claim 5, characterized in that: An externally threaded barrel (25) is fixedly provided at the lower end of the drop port, and the collecting bottle (9) is threadably connected to the externally threaded barrel (25).