Automatic deburring equipment for metal casting

Abstract

The utility model provides automatic deburring equipment for metal castings. The automatic deburring equipment for the metal casting comprises a mounting rack, two guide plates are fixedly connected to the mounting rack, guide rails are fixedly connected to the tops of the guide plates, a grinding motor is slidably connected to the tops of the guide plates, and a grinding roller is fixedly connected to the driving end of the grinding motor; an adjusting frame is rotatably connected to the grinding roller, a fixed edge grinding plate is fixedly connected to the adjusting frame, a movable edge grinding plate is slidably connected to the adjusting frame, an adjusting lead screw is in threaded connection to the movable edge grinding plate, and a rotating ring is fixedly connected to the top of the adjusting lead screw; edge grinding wheels are rotationally connected to the fixed edge grinding plate and the movable edge grinding plate correspondingly, and a restraining groove is formed in the grinding roller. The automatic deburring equipment for the metal casting has the effects that the overall production efficiency is greatly improved, and the field working environment is improved.

Description

Technical Field

[0001] The utility model relates to the field of metal processing, in particular to an automatic deburring device for metal castings. Background Art

[0002] In the field of metal processing, deburring of metal castings is an important process. However, existing metal casting deburring equipment has certain defects in practical applications.

[0003] The grinding mechanism of traditional deburring equipment performs poorly in adjusting the width to suit the thickness of the steel plate of the casting. The adjustment methods of most equipment are complicated and inflexible, and often require a lot of time and manpower to operate. In addition, the existing scrap suction mechanism and feed guide mechanism are usually independent of the grinding mechanism and cannot be moved and adjusted synchronously. This means that when changing the grinding width, the scrap suction mechanism and feed guide mechanism must be readjusted and positioned separately. This multiple adjustment process is cumbersome and inefficient, which seriously affects the continuity and overall efficiency of production.

[0004] Therefore, it is necessary to provide an automated deburring device for metal castings to solve the above-mentioned technical problems. Utility Model Content

[0005] The utility model provides an automatic deburring device for metal castings, which solves the problems of height adjustment convenience of a grinding mechanism and coordinated adjustment between various mechanisms.

[0006] In order to solve the above technical problems, the utility model provides an automated deburring equipment for metal castings, comprising: an installation frame, two guide plates fixedly connected to the installation frame, guide rails fixedly connected to the top of the guide plates, a grinding motor slidably connected to the top of the guide plates, a grinding roller fixedly connected to the driving end of the grinding motor, an adjusting frame rotatably connected to the grinding roller, a fixed edge grinding plate fixedly connected to the adjusting frame, a movable edge grinding plate slidably connected to the adjusting frame, an adjusting screw threadedly connected to the movable edge grinding plate, a rotating ring fixedly connected to the top of the adjusting screw, edge grinding wheels rotatably connected to both the fixed edge grinding plate and the movable edge grinding plate, and a constraint groove is provided on the grinding roller.

[0007] Preferably, a threaded rod is rotatably connected to the adjustment frame, a turntable is fixedly connected to the threaded rod, two guide right-angle plates are fixedly connected to the adjustment frame, waste suction pipes are arranged on the guide right-angle plates, guide grooves are opened on the guide right-angle plates, guide rods are fixedly connected to the guide right-angle plates, and guide holes are opened on the mounting frame.

[0008] Preferably, two feeding belts are arranged on the mounting frame, and two feeding motors are installed on the mounting frame.

[0009] Preferably, a waste box is fixedly connected to the bottom of the mounting frame, and a waste door is provided on the waste box.

[0010] Preferably, four supporting feet are fixedly connected to the bottom of the mounting frame, and a control panel is installed on the mounting frame.

[0011] Preferably, a support rod is fixedly connected to the support foot, and a stabilizing plate is fixedly connected to the bottom of the support foot.

[0012] Compared with the related art, the automatic deburring equipment for metal castings provided by the utility model has the following beneficial effects:

[0013] The deburring equipment can easily adjust the grinding mechanism to adapt to the thickness and width of the casting steel plate, and at the same time drive the waste suction mechanism and the feed guide mechanism to move synchronously. This feature greatly shortens the adjustment time of the equipment. In the past, it may take several hours to adjust each mechanism, but now it can be completed in just a few minutes. This efficient adjustment method makes the production process more compact, and more castings can be processed per unit time, thereby greatly improving the overall production efficiency. In addition, the synchronous movement of the waste suction mechanism and the grinding mechanism can ensure that the waste suction mechanism always promptly and effectively removes the waste and dust generated during the deburring process. This avoids the accumulation of waste and the flying of dust, and significantly improves the cleanliness and air quality of the working environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 A schematic structural diagram of a preferred embodiment of an automatic deburring device for metal castings provided by the utility model;

[0015] Figure 2 for Figure 1 A schematic front cross-sectional view of an automated deburring apparatus for metal castings shown;

[0016] Figure 3 for Figure 2 An enlarged schematic diagram of part A is shown;

[0017] Figure 4 for Figure 2 An enlarged schematic diagram of part B is shown.

[0018] Numbers in the figure: 1. Mounting frame, 2. Guide plate, 3. Guide rail, 4. Grinding motor, 5. Adjusting frame, 6. Grinding roller, 7. Fixed edge grinding plate, 8. Movable edge grinding plate, 9. Adjusting screw, 10. Rotating ring, 11. Edge grinding wheel, 12. Threaded rod, 13. Turntable, 14. Guide right-angle plate, 15. Waste suction pipe, 16. Guide groove, 17. Guide rod, 18. Guide hole, 19. Feeding belt, 20. Feeding motor, 21. Waste box, 22. Waste door, 23. Support foot, 24. Control board, 25. Constraint groove, 26. Support rod, 27. Stabilizing plate. DETAILED DESCRIPTION

[0019] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.

[0020] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 ,in, Figure 1 A schematic structural diagram of a preferred embodiment of an automatic deburring device for metal castings provided by the utility model; Figure 2 for Figure 1 A schematic front cross-sectional view of an automated deburring apparatus for metal castings shown; Figure 3 for Figure 2 An enlarged schematic diagram of part A is shown; Figure 4 for Figure 2 The enlarged schematic diagram of part B is shown. An automated deburring device for metal castings comprises: a mounting frame 1, two guide plates 2 are fixedly connected to the mounting frame 1, a guide rail 3 is fixedly connected to the top of the guide plate 2, a grinding motor 4 is slidably connected to the top of the guide plate 2, a grinding roller 6 is fixedly connected to the driving end of the grinding motor 4, an adjusting frame 5 is rotatably connected to the grinding roller 6, a fixed edge grinding plate 7 is fixedly connected to the adjusting frame 5, a movable edge grinding plate 8 is slidably connected to the adjusting frame 5, an adjusting screw 9 is threadedly connected to the movable edge grinding plate 8, a rotating ring 10 is fixedly connected to the top of the adjusting screw 9, an edge grinding wheel 11 is rotatably connected to both the fixed edge grinding plate 7 and the movable edge grinding plate 8, a restraining groove 25 is provided on the grinding roller 6, and the deburring device can conveniently adjust the grinding mechanism to adapt to the thickness and width of the casting steel plate, and at the same time drive the waste suction mechanism and the feed guide mechanism to move synchronously. This feature greatly shortens the adjustment time of the equipment.

[0021] The adjusting frame 5 is rotatably connected with a threaded rod 12, and a turntable 13 is fixedly connected to the threaded rod 12. Two guide right-angle plates 14 are fixedly connected to the adjusting frame 5, and a waste suction pipe 15 is arranged on the guide right-angle plate 14. A guide groove 16 is provided on the guide right-angle plate 14, and a guide rod 17 is fixedly connected to the guide right-angle plate 14. A guide hole 18 is provided on the mounting frame 1. The turntable 13 is rotated to drive the threaded rod 12 to rotate. The threaded rod 12 is threadedly connected to the mounting frame 1, and the adjusting frame 5 is driven to rotate with the grinding electric The machine 4 slides on the guide plate 2, and a guide right-angle plate 14 is fixedly connected to the adjusting frame 5 to drive it to move synchronously. The guide right-angle plate 14 is also provided with a waste suction pipe 15 to move synchronously with the adjusting frame 5 to absorb and collect the waste generated when grinding burrs, so that the device can drive the grinding mechanism, the material diversion mechanism, and the waste suction mechanism to move synchronously by rotating the turntable 13, and the guide rod 17 on the guide right-angle plate 14 can ensure that when the torque is too long, the movement of the guide right-angle plate 14 will not be interfered.

[0022] Two feeding belts 19 are arranged on the mounting frame 1 , and two feeding motors 20 are installed on the mounting frame 1 . The feeding motors 20 drive the feeding belts 19 to move and feed the materials.

[0023] A waste box 21 is fixedly connected to the bottom of the mounting frame 1 , and a waste door 22 is provided on the waste box 21 . Waste sucked up by the waste suction pipe 15 is collected in the waste box 21 .

[0024] Four supporting legs 23 are fixedly connected to the bottom of the mounting frame 1. A control board 24 is installed on the mounting frame 1. The control board 24 can control the start and stop of all motors of the device through electrical connection. The supporting legs 23 support the entire device.

[0025] A support rod 26 is fixedly connected to the support foot 23, and a stabilizing plate 27 is fixedly connected to the bottom of the support foot 23. The support rod 26 can provide horizontal support force for the support foot 23 to ensure that the device does not shake, and the stabilizing plate 27 can increase the support force area at the bottom of the device to improve the stability of the device.

[0026] The working principle of the automatic deburring equipment for metal castings provided by the utility model is as follows:

[0027] After the steel plate casting enters the grinding mechanism through the guide mechanism, since the edges and corners on both sides are difficult to grind, an additional grinding mechanism is usually required for grinding. When facing steel plate castings of different thicknesses, this grinding mechanism often needs to be replaced through an extremely complicated process, or adjusted by loosening and fastening fasteners. These adjustment methods are too complicated, resulting in a significant reduction in production efficiency. The device only needs to rotate the rotating ring 10, and drive the movable edge grinding plate 8 to move up and down through the constraint of the threaded connection and the adjusting frame 5, and then drive the edge grinding wheel 11 on the movable edge grinding plate 8 to move up and down. The inner side of the edge grinding wheel 11 is provided with a constraint rail that is compatible with the constraint groove 25. Start the grinding motor 4, drive the grinding roller 6 to rotate to grind the side of the steel plate casting. Due to the constraint groove 25 on the grinding roller 6, the edge grinding wheel 11 can be driven to grind the edges and corners of the casting steel plate. Since the movable edge grinding plate 8 can move up and down, the edge and corner burr grinding mechanism can grind steel plate castings of various thicknesses, while improving the use range of the device, it can also shorten the adjustment time of the equipment.

[0028] Compared with the related art, the automatic deburring equipment for metal castings provided by the utility model has the following beneficial effects:

[0029] The deburring equipment can easily adjust the grinding mechanism to adapt to the thickness and width of the casting steel plate, and at the same time drive the waste suction mechanism and the feed guide mechanism to move synchronously. This feature greatly shortens the adjustment time of the equipment. In the past, it may take several hours to adjust each mechanism, but now it can be completed in just a few minutes. This efficient adjustment method makes the production process more compact, and more castings can be processed per unit time, thereby greatly improving the overall production efficiency. In addition, the synchronous movement of the waste suction mechanism and the grinding mechanism can ensure that the waste suction mechanism always promptly and effectively removes the waste and dust generated during the deburring process. This avoids the accumulation of waste and the flying of dust, and significantly improves the cleanliness and air quality of the working environment.

[0030] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. An automatic deburring device for metal castings, characterized in that: include: The mounting frame has two guide plates fixedly connected to the mounting frame, the top of the guide plate is fixedly connected to a guide rail, the top of the guide plate is slidably connected to a grinding motor, the driving end of the grinding motor is fixedly connected to a grinding roller, the grinding roller is rotatably connected to an adjusting frame, the adjusting frame is fixedly connected to a fixed edge grinding plate, the adjusting frame is slidably connected to a movable edge grinding plate, the movable edge grinding plate is threadedly connected to an adjusting screw, the top of the adjusting screw is fixedly connected to a rotating ring, the fixed edge grinding plate and the movable edge grinding plate are both rotatably connected to edge grinding wheels, and a constraint groove is provided on the grinding roller.

2. The automatic deburring equipment for metal castings according to claim 1, characterized in that: A threaded rod is rotatably connected to the adjustment frame, a turntable is fixedly connected to the threaded rod, two guide right-angle plates are fixedly connected to the adjustment frame, waste suction pipes are arranged on the guide right-angle plates, guide grooves are opened on the guide right-angle plates, guide rods are fixedly connected to the guide right-angle plates, and guide holes are opened on the mounting frame.

3. The automatic deburring equipment for metal castings according to claim 1, characterized in that: Two feeding belts are arranged on the mounting frame, and two feeding motors are installed on the mounting frame.

4. The automatic deburring equipment for metal castings according to claim 1, characterized in that: A waste box is fixedly connected to the bottom of the mounting frame, and a waste door is arranged on the waste box.

5. The automatic deburring equipment for metal castings according to claim 1, characterized in that: Four supporting feet are fixedly connected to the bottom of the mounting frame, and a control panel is mounted on the mounting frame.

6. The automatic deburring equipment for metal castings according to claim 5, characterized in that: A support rod is fixedly connected to the support foot, and a stabilizing plate is fixedly connected to the bottom of the support foot.

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