Cylinder body overturning equipment

By designing a cylinder block flip device including frame, mounting, drive and rotary parts, the problem of height and angle control in cylinder block processing is solved, and efficient and precise cylinder flip is achieved.

CN222768188UActive Publication Date: 2025-04-18HUNAN LIYU GAS CO LTD
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Patent Information

Application Number
CN202421380550.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-04-18
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

During the engine block processing process, the prior art is difficult to accurately control the positioning height and flip angle of the cylinder block, and manual flip is time-consuming and labor-intensive, making it difficult to improve flip efficiency.

Method used

A cylinder block flip device is designed, including a frame, a mounting member, a drive member and a rotary member. Through the sliding of the mounting member and the driving member, precise control of the cylinder block height and angle is achieved.

Benefits of technology

The device can accurately control the placement height and flip angle of the cylinder, reduce the difficulty of flip, improve the flip efficiency, and save time and effort.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides cylinder body overturning equipment, and relates to the field of engine cylinder body machining. The cylinder turnover equipment comprises a rack, a mounting part, a driving part and a rotating part, the mounting part is mounted on the rack and slides relative to the rack in the first direction, the driving part is mounted on the mounting part, one end of the rotating part penetrates through the mounting part and is in transmission connection with the driving end of the driving part, and the other end of the rotating part is used for being fixedly connected with a cylinder. Through the arrangement of the mounting part, the placement height of the cylinder body is controlled, then the rotating part is driven to rotate through the driving part, the purpose of controlling the overturning angle of the cylinder body is achieved, the overturning device has the advantages that the overturning difficulty is reduced, the overturning efficiency is improved, and time and labor are saved.
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Description

Technical Field

[0001] The present application relates to the field of engine cylinder processing, and in particular, to a cylinder turning device. Background Art

[0002] At present, when processing the cylinder block of the engine, manual flipping is generally adopted. On the one hand, the placement height and flipping angle of the cylinder block are difficult to control and cannot meet the processing requirements. On the other hand, manual flipping is time-consuming and labor-intensive, and is not convenient for subsequent installation and cleaning. Utility Model Content

[0003] The purpose of the present application is to provide a cylinder flipping device that can accurately control the placement height and flipping angle of the cylinder, save time and effort, reduce flipping difficulty, and improve flipping efficiency.

[0004] In the first aspect, the utility model provides a cylinder flipping device, which includes a frame, a mounting member, a driving member and a rotating member. The mounting member is mounted on the frame and slides relative to the frame along a first direction. The driving member is mounted on the mounting member. One end of the rotating member is passed through the mounting member and is transmission-connected to the driving end of the driving member. The other end of the rotating member is used to be fixedly connected to the cylinder body.

[0005] In an optional embodiment, the cylinder turning device further includes a pedal and a controller, wherein the controller is electrically connected to the pedal and the driving member, respectively, and under the action of the pedal, the controller controls the driving member to rotate forward or reverse.

[0006] In an optional embodiment, the pedal includes a first sub-pedal and a second sub-pedal, and the first sub-pedal and the second sub-pedal are electrically connected to the controller respectively.

[0007] In an optional embodiment, the cylinder turning device further comprises a lifting member, one end of which is fixedly connected to the mounting member, and the other end of which is fixedly connected to the frame.

[0008] In an optional embodiment, the cylinder turning device further comprises a fastener, and when the lifting member is moved into position, the fastener is used to lock the mounting member and the frame.

[0009] In an optional embodiment, the frame is provided with a slide rail extending along the first direction, and the mounting member is provided with a slider, and the slider is slidably connected to the slide rail.

[0010] In an optional embodiment, the frame includes a horizontal frame and a vertical frame, the vertical frame and the horizontal frame are arranged perpendicular to each other, and the mounting member is installed on the vertical frame and slides relative to the vertical frame along a first direction.

[0011] In an optional embodiment, the cylinder turning device further comprises a waste residue collecting tray, wherein the waste residue collecting tray is placed on the horizontal frame, and the cylinder is located above the waste residue collecting tray.

[0012] In an optional embodiment, the mounting member includes a mounting body and a mounting sleeve, the mounting body is mounted on the frame and slides relative to the frame along a first direction, the mounting sleeve and the mounting body are arranged perpendicular to each other, and the rotating member is inserted into the mounting sleeve.

[0013] In an optional embodiment, the driving member includes a motor and a reducer, the output end of the motor is connected to the reducer, and the output end of the reducer constitutes the driving end of the driving member.

[0014] Compared with the prior art, the beneficial effects of this application are:

[0015] The present application realizes the height control of the cylinder body by setting the mounting parts, and then drives the rotating parts to rotate by the driving parts, so as to achieve the purpose of controlling the flipping angle of the cylinder body. The present application has the advantages of reducing the flipping difficulty and improving the flipping efficiency, saving time and effort. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 A schematic diagram of the three-dimensional structure of a cylinder turning device in some embodiments is shown;

[0018] Figure 2 A schematic diagram of a plane structure at an angle of a cylinder turning device in some embodiments is shown;

[0019] Figure 3 Another schematic diagram of the planar structure of the cylinder body turning device in some embodiments is shown;

[0020] Figure 4 Another angle planar structural schematic diagram of the cylinder turning device in some embodiments is shown.

[0021] Description of main component symbols:

[0022] 100-frame; 110-horizontal frame; 111-anchor screw hole; 120-vertical frame; 121-slide rail; 200-mounting piece; 210-mounting body; 220-mounting sleeve; 300-driving piece; 310-motor; 320-reducer; 400-rotating piece; 410-mounting plate; 411-mounting hole; 500-lifting piece; 510-hand-cranked lifter; 600-fastener; 700-pedal; 710-first sub-pedal; 720-second sub-pedal; 800-controller; 900-waste collection tray. DETAILED DESCRIPTION

[0023] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application, and cannot be understood as limiting the present application.

[0024] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0025] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0026] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0027] In the present application, unless otherwise clearly specified and limited, a first feature being “above” or “below” a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being “above”, “above”, and “above” a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being “below”, “below”, and “below” a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0028] This embodiment is suitable for processing the cylinder body of the engine, and the processing here includes but is not limited to processes such as grinding and installation. Since each position of the cylinder body needs to be processed, the cylinder body needs to be rotated 360 degrees.

[0029] See also Figures 1 to 3 This embodiment provides a cylinder turning device. Specifically, the cylinder turning device includes a frame 100, a mounting member 200, a driving member 300 and a rotating member 400.

[0030] The rack 100 includes a horizontal frame 110 and a vertical frame 120 . The vertical frame 120 and the horizontal frame 110 are arranged perpendicular to each other. The rack 100 is provided with a slide rail 121 extending along a first direction. In this embodiment, the slide rail 121 is located on the vertical frame 120 .

[0031] In order to improve the stability of this embodiment and prevent the cylinder body from tipping over due to the weight of the cylinder body, this embodiment provides anchor screw holes 111 on the horizontal frame 110, and fixes the frame 100 to the ground with screws.

[0032] The mounting member 200 is mounted on the frame 100 and slides along a first direction relative to the frame 100. In this embodiment, the first direction can be set as a vertical direction. Specifically, the mounting member 200 is mounted on the vertical frame 120 and slides along the first direction relative to the vertical frame 120. The mounting member 200 is provided with a slider, which is slidably connected to the slide rail 121.

[0033] This embodiment guides the sliding of the mounting member 200 through the design of the slider and the slide rail 121, thereby preventing the mounting member 200 from separating from the slide rail 121 during the sliding process. In addition, the slide rail 121 is designed to extend along the first direction, thereby ensuring that the mounting member 200 slides along the first direction, and the height of the mounting member 200 can be accurately controlled.

[0034] Specifically, the mounting member 200 includes a mounting body 210 and a mounting sleeve 220 . The mounting body 210 is mounted on the frame 100 and slides relative to the frame 100 along a first direction. The mounting sleeve 220 and the mounting body 210 are vertically disposed to each other.

[0035] The driving member 300 is mounted on the mounting member 200. In this embodiment, the driving member 300 includes a motor 310 and a reducer 320. The output end of the motor 310 is connected to the reducer 320, and the output end of the reducer 320 constitutes the driving end of the driving member 300. In actual use, the reducer 320 can be a worm gear reduction device.

[0036] In order to meet the flipping requirements, the parameters of the reducer 320 are configured here, for example: the voltage is 220V; the power is 0.37Kw; the input speed is 1400r / min; and the output speed is 14r / min.

[0037] One end of the rotating member 400 is inserted into the mounting member 200 . In this embodiment, the rotating member 400 is inserted into the mounting sleeve 220 , and the rotating member 400 rotates in the mounting sleeve 220 .

[0038] One end of the rotating member 400 is drivingly connected to the driving end of the driving member 300, and the other end of the rotating member 400 is used to be fixedly connected to the cylinder body. Specifically, the rotating member 400 and the cylinder body are connected by bolts, that is, a mounting hole 411 is opened on the rotating member 400, and a through hole is opened on the cylinder body, and the bolts are passed through the mounting hole 411 and the through hole.

[0039] In order to reduce the preparation cost of the cylinder body, the originally designed holes on the cylinder body can be used as through holes. In this case, it is only necessary to open a mounting hole 411 matching the through hole on the rotating member 400.

[0040] In this embodiment, a mounting plate 410 is provided on the rotating member 400. The mounting plate 410 is located at one end of the rotating member 400 away from the driving member 300, and the mounting plate 410 is provided with a plurality of the above-mentioned mounting holes 411. For example, the size of the mounting plate 410 is 150×150 mm and the thickness is 16 mm, and the mounting plate 410 is provided with four mounting holes 411, and the hole distance between two adjacent mounting holes 411 is 100 mm and the diameter is 12 mm.

[0041] When the mounting member 200 moves along the first direction, the rotating member 400 is also moved along the first direction by the action of the mounting member 200. In this embodiment, the height of the cylinder body can be controlled accurately and effectively by controlling the height of the mounting member 200.

[0042] In order to realize the sliding of the mounting member 200 relative to the frame 100, the present embodiment can be configured such that the cylinder flipping device further includes a lifting member 500 and a fastener 600, one end of the lifting member 500 is fixedly connected to the mounting member 200, and the other end of the lifting member 500 is fixedly connected to the frame 100.

[0043] The lifting member 500 can be extended and retracted along the first direction. In this embodiment, the lifting member 500 can be set as an element with an extension function such as a cylinder, hydraulic or worm screw. When the lifting member 500 moves into place, the fastener 600 is used to lock the mounting member 200 and the frame 100, thereby fixing the position of the mounting member 200.

[0044] Considering the heavy weight of the cylinder, the lifting member 500 should be able to lift a weight of 500 kg. In this embodiment, the lifting member 500 uses a worm screw with a lifting speed ratio of 8:1, a screw diameter of 40 mm, and a length of 400 mm. In addition, the worm screw has the functions of self-locking and anti-rotation.

[0045] See also Figure 3 and Figure 4 In this embodiment, the lifting function of the lifting member 500 can be realized by a hand-operated lifter 510 .

[0046] Please continue reading Figures 1 to 3 In some embodiments, the cylinder flipping device further includes a pedal 700 and a controller 800. The controller 800 is electrically connected to the pedal 700 and the driving member 300 respectively. Under the action of the pedal 700, the controller 800 controls the driving member 300 to rotate forward or reverse.

[0047] There are multiple control methods, for example: when the pedal 700 is pressed, the controller 800 controls the driving member 300 to rotate forward, thereby causing the cylinder to rotate forward; when the pedal 700 is pressed again, the controller 800 controls the driving member 300 to rotate reversely, thereby causing the cylinder to rotate reversely.

[0048] For another example, the pedal 700 includes a first sub-pedal 710 and a second sub-pedal 720. The first sub-pedal 710 and the second sub-pedal 720 are electrically connected to the controller 800 respectively. When the first sub-pedal 710 is stepped on, the controller 800 controls the driving member 300 to rotate forward. When the second sub-pedal 720 is stepped on, the controller 800 controls the driving member 300 to rotate reversely.

[0049] It can be understood that this embodiment also indirectly controls the flip angle of the cylinder body by the duration of pressing the pedal 700. For example, when the pedal 700 is pressed for 10 seconds, the flip angle of the cylinder body is 30°; when the pedal 700 is pressed for 20 seconds, the flip angle of the cylinder body is 60°.

[0050] In some embodiments, the cylinder body flipping device also includes a waste residue collection tray 900, which is placed on the horizontal frame 110, and the cylinder body is located above the waste residue collection tray 900. During the grinding process, the waste residue on the cylinder body will automatically fall onto the waste residue collection tray 900, and the operator can process it through the waste residue collection tray 900 without deep cleaning the horizontal frame 110, thereby reducing workload.

[0051] Based on the above content, the use principle of the cylinder turning device is further explained in this embodiment as follows:

[0052] S100. The mounting member 200 is adjusted to a suitable height by the lifting member 500, and then the mounting member 200 is fixed to the rack 100 using the fastener 600;

[0053] S200. The cylinder is mounted on the rotating member 400;

[0054] S300. Depress the pedal 700 to control the cylinder to flip to a preset flip angle;

[0055] S400. After processing the portion of the cylinder body at this angle, the pedal 700 is stepped on again to continue turning the cylinder body over and processing until the processing is completed.

[0056] In this embodiment, the outer dimensions of the cylinder body turning device are 1500×800×1200mm, and the material is Q345B steel. The welds of the welding parts of the cylinder body turning device are fully welded, the weld foot height is 10 mm, and the turning capacity can safely withstand a maximum of 300kg.

[0057] This embodiment has the advantages of reducing the difficulty of flipping and improving the flipping efficiency, thus saving time and effort.

[0058] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0059] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present application. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present application.

Claims

1. A cylinder turning device, characterized in that: It includes a frame, a mounting member, a driving member and a rotating member. The mounting member is mounted on the frame and slides relative to the frame along a first direction. The driving member is mounted on the mounting member. One end of the rotating member is passed through the mounting member and is transmission-connected to the driving end of the driving member. The other end of the rotating member is used for fixed connection with the cylinder body.

2. The cylinder turning device according to claim 1, characterized in that: It also includes a pedal and a controller, wherein the controller is electrically connected to the pedal and the driving member respectively, and under the action of the pedal, the controller controls the driving member to rotate forward or reverse.

3. The cylinder turning device according to claim 2, characterized in that: The pedal includes a first sub-pedal and a second sub-pedal, and the first sub-pedal and the second sub-pedal are electrically connected to the controller respectively.

4. The cylinder turning device according to any one of claims 1 to 3, characterized in that: It also includes a lifting member, one end of which is fixedly connected to the mounting member, and the other end of which is fixedly connected to the frame.

5. The cylinder turning device according to claim 4, characterized in that: It also includes a fastener, which is used to lock the mounting member and the frame when the lifting member is moved into place.

6. The cylinder turning device according to claim 5, characterized in that: The frame is provided with a slide rail extending along a first direction, and the mounting member is provided with a slider, which is slidably connected to the slide rail.

7. The cylinder turning device according to any one of claims 1 to 3, characterized in that: The frame comprises a horizontal frame and a vertical frame. The vertical frame and the horizontal frame are vertically arranged. The mounting member is mounted on the vertical frame and slides relative to the vertical frame along a first direction.

8. The cylinder turning device according to claim 7, characterized in that: It also includes a waste residue collecting tray, which is placed on the horizontal frame, and the cylinder body is located above the waste residue collecting tray.

9. The cylinder turning device according to any one of claims 1 to 3, characterized in that: The mounting member comprises a mounting body and a mounting sleeve. The mounting body is mounted on the frame and slides relative to the frame along a first direction. The mounting sleeve and the mounting body are vertically arranged to each other. The rotating member passes through the mounting sleeve.

10. The cylinder turning device according to any one of claims 1 to 3, characterized in that: The driving member includes a motor and a reducer, the output end of the motor is connected to the reducer, and the output end of the reducer constitutes the driving end of the driving member.