Integral replacement equipment for traction beam of bogie of CRH5A type motor train unit

By designing an overall replacement equipment including consignment seat plate, support frame, hydraulic cylinder and inverted conical tooling, the problem of artificial strength and safety hazards when disassembling and assembling the traction beam of the CRH5A type EMU bogie is solved, and efficient and safe disassembly and assembly of the traction beam is achieved.

CN222768268UActive Publication Date: 2025-04-18曾怡强
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Patent Information

Application Number
CN202421643322.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-04-18
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

When the CRH5A EMU bogie traction beam is replaced as a whole, maintenance personnel need to hold the traction beam and tools by hand, resulting in disharmonious manual force and safety hazards, which increases the difficulty and time of disassembly and assembly.

Method used

An integral replacement equipment including a consignment seat plate, a support frame, a hydraulic cylinder and an inverted conical tooling is designed. The traction beam is lifted through the hydraulic cylinder and an inverted conical tooling, and the connection is fixed with screws to achieve safe disassembly and assembly of the traction beam.

Benefits of technology

This equipment can effectively avoid manual hand-holding traction beams and tools, reduce the problem of incoordination of work force, and greatly improve the efficiency and safety of traction beam disassembly and assembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of traction beam disassembly and assembly, in particular to a CRH5A type motor train unit bogie traction beam overall replacement device which comprises a consignment seat plate, a supporting frame, a hydraulic oil cylinder and an inverted-cone-shaped tool. A plurality of supporting rollers are connected to the bottom of the consignment seat plate; the supporting frame comprises a supporting frame, the two sides of the supporting frame are each connected with two supporting rods, and a plurality of fixing rods are fixed into the supporting frame. When the traction beam is dismantled, a worker can be prevented from supporting the traction beam and a tool by hands by using the equipment, so that the problem that the manual force is not coordinated can be solved, and potential safety hazards caused by the fact that the worker stands below the traction beam during operation can be greatly avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of traction beam disassembly and assembly, in particular to overall replacement equipment for traction beams of CRH5A type EMU bogies. Background Art

[0002] When the traction beam of the CRH5A EMU bogie is replaced as a whole, the traction beam is usually jacked up, and maintenance personnel enter the bottom of the traction beam to remove the bolts on the traction beam one by one. The narrow space for movement will increase the difficulty of disassembling and assembling the traction beam, and extend the working time of disassembling and assembling the traction beam.

[0003] In view of the above problems, we propose the overall replacement equipment for the traction beam of the CRH5A EMU bogie. Utility Model Content

[0004] The utility model aims to provide an integral replacement device for a traction beam of a CRH5A type EMU bogie, so as to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] The equipment for replacing the traction beam of the bogie of CRH5A EMU includes:

[0007] Shipping seat plate, support frame, hydraulic cylinder and inverted cone tooling;

[0008] The bottom of the shipping seat is connected to a plurality of supporting rollers;

[0009] The support frame comprises a support frame, two support rods are connected to both sides of the support frame, and a plurality of fixing rods are fixed inside the support frame.

[0010] Preferably, the bottom of the support rod and the support frame are connected to the shipping seat plate with a plurality of fixing bolts, and the support frame and the support rod are fixed to the shipping seat plate by the plurality of bolts.

[0011] Preferably, the support frame and the top of the support rod are connected with mounting bolts, and the support frame and the top of the support rod are fixed by the mounting bolts.

[0012] Preferably, the outer sleeve of the hydraulic cylinder is provided with a plurality of clamps, and the clamps are in a "U"-shaped structure.

[0013] Preferably, locking nuts are sleeved on both ends of the clamp passing through the interior of the fixing rod.

[0014] Preferably, the hydraulic cylinder and the support frame are mounted via a plurality of clamps.

[0015] Preferably, the hydraulic cylinder and the inverted cone tooling are fixed by bolts.

[0016] Preferably, a handle frame is fixed above the shipping seat plate by bolts.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] The utility model can dismantle the traction beam. The use of the equipment can avoid people from using hand-supported traction beams and tools, which can not only solve the problem of uncoordinated manual strength, but also greatly ensure the safety hazards caused by workers standing under the traction beam during operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the utility model;

[0020] Figure 2 It is a side view structural schematic diagram of the utility model;

[0021] Figure 3 It is a structural schematic diagram of the other side of the utility model;

[0022] Figure 4 It is a schematic diagram of the top view of the structure of the consignment seat plate of the utility model.

[0023] In the figure: 1. Shipping seat plate; 2. Support roller; 3. Support frame; 4. Support rod; 5. Mounting bolt; 6. Fixing bolt; 7. Fixing rod; 8. Clamp; 9. Locking nut; 10. Hydraulic cylinder; 11. Inverted cone tooling; 12. Handle rack. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0025] See also Figure 1-4 , CRH5A EMU bogie traction beam overall replacement equipment, including:

[0026] A shipping seat plate 1, a support frame, a hydraulic cylinder 10 and an inverted cone tooling 11, a handle frame 12 is fixed to the top of the shipping seat plate 1 by bolts; a plurality of support rollers 2 are connected to the bottom of the shipping seat plate 1; the support frame includes a support frame 3, two support rods 4 are connected to both sides of the support frame 3, a plurality of fixing rods 7 are fixed inside the support frame 3, the support rods 4 and the bottom of the support frame 3 are connected to the shipping seat plate 1 by a plurality of fixing bolts 6, the support frame 3 and the support rod 4 are fixed to the shipping seat plate 1 by a plurality of bolts, the support frame 3 and the top of the support rod 4 are connected by mounting bolts 5, and the support frame 3 and the top of the support rod 4 are fixed by mounting bolts 5.

[0027] Specifically, the support frame 3 is fixed to the top of the support rod 4 by means of mounting bolts 5 , and the bottom of the support rod 4 and the support frame 3 is fixed to the shipping seat plate 1 by means of a plurality of fixing bolts 6 .

[0028] like Figure 1 , Figure 2 and Figure 3 As shown, the outside of the hydraulic cylinder 10 is sleeved with a plurality of clamps 8, and the clamps 8 are in a "U" shape. Both ends of the clamps 8 passing through the inside of the fixing rod 7 are sleeved with locking nuts 9, and the hydraulic cylinder 10 and the support frame 3 are installed through the plurality of clamps 8.

[0029] Specifically, the clamp 8 is passed through the interior of the fixing rod 7, and the locking nuts 9 are tightened on both ends of the clamp 8, so that the hydraulic cylinder 10 can be closely placed on the support frame 3, and the hydraulic cylinder 10 is provided with installation support through the supporting seat plate 1 and the support frame 3.

[0030] like Figure 1 , Figure 2 and Figure 3 As shown, the hydraulic cylinder 10 is fixed to the inverted cone-shaped fixture 11 by bolts.

[0031] Specifically, the height and position of the inverted cone tooling 11 can be changed by the hydraulic cylinder 10 .

[0032] In summary:

[0033] Pull the hydraulic cylinder 10 and the inverted cone fixture 11 to the bottom of the CRH5A EMU bogie traction beam, push the inverted cone fixture 11 to move through the hydraulic cylinder 10, make the inverted cone fixture 11 contact with the CRH5A EMU bogie traction beam, and then fix the CRH5A EMU bogie traction beam and the inverted cone fixture 11 through a screw, lift the CRH5A EMU bogie traction beam through the hydraulic cylinder 10 and the inverted cone fixture 11, and then remove the bolts installed on the CRH5A EMU bogie traction beam one by one, and then pull the inverted cone fixture 11 and the CRH5A EMU bogie traction beam through the hydraulic cylinder 10 to remove the CRH5A EMU bogie traction beam.

[0034] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. CRH5A EMU bogie traction beam integral replacement equipment, characterized in that: include: A shipping seat plate (1), a supporting frame, a hydraulic cylinder (10) and an inverted cone tooling (11); The bottom of the shipping seat plate (1) is connected to a plurality of supporting rollers (2); The support frame comprises a support frame (3), two support rods (4) are connected to both sides of the support frame (3), and a plurality of fixing rods (7) are fixed inside the support frame (3).

2. The CRH5A EMU bogie traction beam integral replacement equipment according to claim 1 is characterized in that: The bottoms of the support rod (4) and the support frame (3) are connected to the shipping seat plate (1) via a plurality of fixing bolts (6), and the support frame (3) and the support rod (4) are fixed to the shipping seat plate (1) via a plurality of bolts.

3. The CRH5A EMU bogie traction beam integral replacement device according to claim 1 is characterized in that: The support frame (3) and the top of the support rod (4) are connected with mounting bolts (5), and the support frame (3) and the top of the support rod (4) are fixed by the mounting bolts (5).

4. The CRH5A EMU bogie traction beam integral replacement equipment according to claim 1 is characterized in that: The outer sleeve of the hydraulic cylinder (10) is provided with a plurality of clamps (8), and the clamps (8) are in a "U"-shaped structure.

5. The CRH5A EMU bogie traction beam integral replacement device according to claim 4 is characterized in that: The clamp (8) passes through the interior of the fixing rod (7) and is sleeved with locking nuts (9) at both ends.

6. The CRH5A EMU bogie traction beam integral replacement equipment according to claim 5 is characterized in that: The hydraulic cylinder (10) and the support frame (3) are mounted via a plurality of clamps (8).

7. The CRH5A EMU bogie traction beam integral replacement equipment according to claim 6 is characterized in that: The hydraulic cylinder (10) and the inverted cone-shaped tooling (11) are fixed by bolts.

8. The CRH5A EMU bogie traction beam integral replacement equipment according to claim 1 is characterized in that: A handle frame (12) is fixed above the shipping seat plate (1) by means of bolts.