Color master batch processing and slitting device
By designing a masterbatch processing and slitting device including slitting mechanism, electric chute and stroke support frame, the problems of low slitting accuracy and low manual operation efficiency in the prior art are solved, and efficient and accurate masterbatch slitting and automated production are achieved.
Patent Information
- Application Number
- CN202421633036.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-11
AI Technical Summary
The existing masterbatch processing and slitting devices are difficult to ensure slitting accuracy, resulting in uneven color of the final product or poor coloring effect. Traditional equipment usually relies on manual operations and has low work efficiency and cannot meet the needs of large-scale production.
A color masterbatch processing and slitting device is designed, including slitting mechanism, electric slide chute, stroke support frame, fixture, slitting shaft, press plate, slitting knife, operating panel and alarm mechanism. Through precision coordination and automatic control, precise slitting of color masterbatch strips can be achieved.
It effectively improves the processing quality and slitting accuracy of masterbatch, improves the production efficiency of equipment, reduces production costs, and has a high degree of automation, reducing the difficulty and intensity of manual operation.
Smart Images
Figure CN222768499U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of masterbatch processing, in particular to a masterbatch processing and slitting device. Background Art
[0002] Masterbatch is a granular plastic colorant that evenly disperses pigments or dyes in resin, and is widely used in the field of plastic coloring and modification. A masterbatch processing and slitting device is a device used to process masterbatch into particles of a specific length and weight for easy production and use, and is widely used in the field of plastic coloring and modification. The main function of the masterbatch processing and slitting device is to cut the masterbatch according to a specific length and weight for easy production and use. However, it is difficult for existing masterbatch processing and slitting devices to ensure slitting accuracy, which may result in uneven color or poor coloring effect of the final product. Traditional equipment usually uses manual operation, has low work efficiency, and cannot meet the needs of large-scale production. Therefore, those skilled in the art provide a masterbatch processing and slitting device to solve the problems raised in the above background technology. Utility Model Content
[0003] The utility model aims to provide a masterbatch processing and slitting device to solve the problems raised in the above background technology.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] A masterbatch processing and slitting device comprises a masterbatch processing and slitting device, a slitting mechanism, an electric slide, a travel support frame, a fixing part, a slitting shaft, a pressure plate, a slitting knife, an operation panel, an alarm mechanism, a conveying mechanism, a conveying crawler, a clamping mechanism, a clamping spring placement groove, a clamping spring, a clamping plate, a bottom plate, a collecting mechanism guide rail slide, a collecting mechanism guide rail slider, a collecting mechanism, a collecting mechanism pulling handle, and a masterbatch strip. The top left penetration part of the masterbatch processing and slitting device is provided with a slitting mechanism, the left middle part of the slitting mechanism is longitudinally slotted with an electric slide, the inner side surface of the electric slide is provided with a travel support frame, the top middle penetration part of the travel support frame is provided with a fixing part, the bottom middle connection part of the fixing part passes through the bottom end of the travel support frame and is provided with a slitting shaft, the bottom connection part of the slitting shaft is longitudinally provided with a pressure plate, the bottom connection part of the pressure plate is provided with a plurality of slitting knives, the front end upper right side of the masterbatch processing and slitting device An operation panel is provided at the excavation, an alarm mechanism is provided at the top right front connection of the masterbatch processing and slitting device, a conveying mechanism is provided at the middle penetration of the upper end of the masterbatch processing and slitting device, a conveying crawler is provided at the inner connection of the conveying mechanism, a plurality of clamping mechanisms are respectively provided at the front and rear end connections of the conveying crawler, the inner longitudinal groove of the clamping mechanism is provided with a clamping spring placement groove, the upper and lower end connections inside the clamping spring placement groove are respectively provided with a clamping spring, the other end connection of the clamping spring is provided with a clamping plate, a masterbatch strip is provided on the inner side of the clamping plate, a bottom plate is provided at the lower left end connection of the masterbatch processing and slitting device, a collecting mechanism guide rail slot is provided at the top left longitudinal groove of the bottom plate, a collecting mechanism guide rail slider is provided inside the collecting mechanism guide rail slot, a collecting mechanism is provided at the top connection of the collecting mechanism guide rail slider, and a collecting mechanism is provided at the front end upper connection of the collecting mechanism. A collecting mechanism pulling handle is horizontally provided at the front end upper connection of the collecting mechanism.
[0006] Preferably, a base plate is provided at the lower left end connection of the masterbatch processing and slitting device, a collecting mechanism guide rail slot is provided in the longitudinal groove on the left top end of the base plate, a collecting mechanism guide rail slider is provided inside the collecting mechanism guide rail slot, a collecting mechanism is provided at the top connection of the collecting mechanism guide rail slider, and a collecting mechanism pulling handle is provided laterally at the upper front end connection of the collecting mechanism.
[0007] Compared with the prior art, the beneficial effects of the utility model are:
[0008] 1. The slitting mechanism is responsible for slitting the processed masterbatch strips, which usually includes multiple slitting knives. The relative positions of the multiple slitting knives are controlled to achieve accurate slitting of the masterbatch strips. The slitting shaft is used to fix the pressure plate, and the slitting mechanism is driven up and down by the electric slide. The electric motor is driven to achieve accurate slitting of the masterbatch strips in the equipment. The travel support frame is used to support the weight of the slitting mechanism and ensure the stability of the equipment during operation to achieve accurate slitting of the masterbatch strips. The pressure plate is used to fix the slitting knife to keep it stable during the slitting process. The slitting knives are divided into multiple parts for use to achieve accurate slitting of the masterbatch. The precise coordination between the masterbatch processing slitting device, slitting mechanism, electric slide, travel support frame, fixings, slitting shaft, pressure plate and slitting knife can effectively ensure the processing quality and slitting accuracy of the masterbatch. The coordinated operation of each component can effectively improve the production efficiency of the equipment and reduce production costs. The high degree of automation reduces the difficulty and intensity of manual operation and reduces labor costs.
[0009] 2. The operation panel is the human-machine interface of the masterbatch processing and slitting device. The operator can control the working status, parameter settings and various operations of the equipment during the operation of the equipment through the operation panel, and the alarm mechanism is a prompt device when the masterbatch processing and slitting device encounters abnormal conditions during operation. The alarm mechanism usually includes an audible and visual alarm, an alarm light, etc. When the equipment fails or is abnormal, the alarm mechanism will send out sound and light signals to remind the operator to pay attention and take timely measures. Through the operation panel, the operator can easily control various parameters and functions of the equipment, so that the working status of the equipment can be optimized, thereby improving production efficiency. The alarm mechanism can send out an alarm signal in time when the equipment fails or is abnormal, reminding the operator to pay attention, avoiding equipment damage and personal injury, and ensuring production safety. The operation panel can monitor the operating parameters of the equipment in real time. Once an abnormality is found, it can be adjusted in time to reduce the equipment failure rate. The coordinated use of the operation panel and the alarm mechanism can help maintenance personnel quickly locate the fault point, facilitate maintenance and repair, and improve product quality and reduce scrap rate by accurately controlling the working parameters of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 The figure is a schematic diagram of the structure of a masterbatch processing and slitting device.
[0011] Figure 2 The present invention is a schematic diagram of the structure of a slitting mechanism in a masterbatch processing and slitting device.
[0012] Figure 3 It is an exploded schematic diagram of the left view of the slitting mechanism in a masterbatch processing and slitting device.
[0013] Figure 4It is an enlarged schematic diagram of the conveying mechanism in a masterbatch processing and slitting device.
[0014] Figure 5 The present invention is a plan view schematically showing the front view of a clamping mechanism in a masterbatch processing and slitting device when clamping.
[0015] Figure 6 The present invention is a schematic structural diagram of a clamping mechanism in a masterbatch processing and slitting device, viewed from the front.
[0016] In the figure: 1-masterbatch processing and slitting device, 2-slitting mechanism, 3-electric slide, 4-travel support frame, 5-fixed part, 6-slitting shaft, 7-pressing plate, 8-slitting knife, 9-operating panel, 10-alarm mechanism, 11-conveying mechanism, 12-conveying crawler, 13-clamping mechanism, 14-clamping spring placement groove, 15-clamping spring, 16-clamping plate, 17-bottom plate, 18-collecting mechanism guide rail slide, 19-collecting mechanism guide rail slider, 20-collecting mechanism, 21-collecting mechanism pulling handle, 22-masterbatch strip. DETAILED DESCRIPTION
[0017] In order to make the technical means, creative features, purpose and efficacy of the utility model easy to understand, the utility model is further described below in conjunction with the specific implementation methods. In the description of the utility model, it should be noted that the orientation or position relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense, for example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be a connection between the two elements. For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0018] See also Figures 1 to 6In the embodiment of the utility model, a masterbatch processing and slitting device includes a masterbatch processing and slitting device 1, a slitting mechanism 2, an electric slide 3, a travel support frame 4, a fixing part 5, a slitting shaft 6, a pressure plate 7, a slitting knife 8, an operation panel 9, an alarm mechanism 10, a conveying mechanism 11, a conveying crawler 12, a clamping mechanism 13, a clamping spring placement groove 14, a clamping spring 15, a clamping plate 16, a bottom plate 17, a collecting mechanism guide rail slide 18, a collecting mechanism guide rail slider 19, a collecting mechanism 20, and a collecting mechanism pull handle 21, The masterbatch strip 22, the masterbatch processing and slitting device 1 is provided with a slitting mechanism 2 at the top left penetration point, the left end middle of the slitting mechanism 2 is longitudinally slotted with an electric slide 3, the inner surface of the electric slide 3 is provided with a travel support frame 4, the top middle penetration point of the travel support frame 4 is provided with a fixing member 5, the bottom middle connection of the fixing member 5 is provided with a slitting shaft 6 through the bottom end of the travel support frame 4, the bottom end connection of the slitting shaft 6 is longitudinally provided with a pressing plate 7, and the bottom end connection of the pressing plate 7 is provided with a plurality of slitting knives 8, the masterbatch processing and slitting device 1 An operation panel 9 is provided at the upper right side of the front end of the masterbatch processing and slitting device 1, an alarm mechanism 10 is provided at the right front side connection of the top end, a conveying mechanism 11 is provided at the middle penetration of the upper end of the masterbatch processing and slitting device 1, a conveying crawler 12 is provided at the inner connection of the conveying mechanism 11, and a plurality of clamping mechanisms 13 are provided at the front and rear ends of the conveying crawler 12, and a clamping spring placement groove 14 is provided at the inner longitudinal groove of the clamping mechanism 13, and a clamping spring is provided at the upper and lower ends of the inner connection of the clamping spring placement groove 14. Spring 15, a clamping plate 16 is provided at the other end connection of the clamping spring 15, a masterbatch strip 22 is provided on the inner side of the clamping plate 16, a bottom plate 17 is provided at the lower left connection of the left end of the masterbatch processing and slitting device 1, a collecting mechanism guide rail slot 18 is provided at the left longitudinal groove of the top of the bottom plate 17, a collecting mechanism guide rail slider 19 is provided inside the collecting mechanism guide rail slot 18, a collecting mechanism 20 is provided at the top connection of the collecting mechanism guide rail slider 19, and a collecting mechanism pulling handle 21 is provided laterally at the upper front end connection of the collecting mechanism 20.
[0019] The working principle of the utility model is as follows: when the utility model is used, first, the equipment needs to be connected to a power source, and the operator clamps the formed masterbatch strip 22 on the inner side of the clamping plate 16. The clamping plate 16 is a component that contacts the masterbatch strip 22 and is usually made of wear-resistant and corrosion-resistant materials. During the clamping process, the clamping plate 16 contacts the masterbatch strip 22 to clamp the masterbatch strip 22 at a specified position. The clamping spring 15 is a key component that provides a clamping force. During the clamping process, the clamping spring 15 is compressed to generate a clamping force to clamp the masterbatch strip 22. The clamping spring placement groove 14 is used to place the clamping spring 15. The shape and size of the spring placement groove 14 match the clamping spring 15 to ensure the stability of the clamping spring 15 after installation; after clamping the masterbatch strip 22, the operator controls the conveying mechanism 11 through the operation panel 9. The conveying mechanism 11 is responsible for conveying the masterbatch strip 22 to a predetermined position, and usually includes components such as a motor, a transmission device and a roller. The conveying mechanism 11 transmits power to the crawler, so that the conveying crawler 12 rotates at a constant speed. The conveying crawler 12 is the main component for conveying the masterbatch strip 22, and is usually made of materials such as rubber or plastic. It can firmly clamp the masterbatch strip 22 so that the masterbatch strip 22 is on the conveying crawler. 12; however, during the operation of the equipment, if there is a fault, abnormality, etc., the alarm mechanism 10 will emit sound and light signals to remind the operator to pay attention. The operator can judge the type and location of the fault according to the alarm signal and take corresponding measures, such as stopping for inspection and maintenance. When the masterbatch strip 22 is being transported, the operator can control the electric slide 3 through the operation panel 9 to move the travel support frame 4 up and down. The travel support frame 4 is driven by the electric motor to achieve accurate cutting of the masterbatch strip 22 in the equipment. The travel support frame 4 is used to support the weight of the cutting mechanism 2 and ensure the stability of the equipment during operation. Now, for the precise slitting of the masterbatch strip 22, the pressing plate 7 is used to fix the slitting knife 8 so that it remains stable during the slitting process. The slitting knife 8 is divided into multiple parts for use in combination to achieve precise slitting of the masterbatch strip 22. The precise coordination among the masterbatch processing and slitting device 1, the slitting mechanism 2, the electric slide 3, the travel support frame 4, the fixing part 5, the slitting shaft 6, the pressing plate 7 and the slitting knife 8 can effectively ensure the processing quality and slitting accuracy of the masterbatch strip 22. The coordinated operation of each component can effectively improve the production efficiency of the equipment and reduce the production cost. The high degree of automation reduces the difficulty and intensity of manual operation and reduces the labor cost.Finally, after the masterbatch strips 22 are cut, they are transported to the left through the conveyor crawler 12, and the masterbatch strips 22 are automatically unloaded into the collecting mechanism 20, which is responsible for collecting the cut masterbatch. When the collecting mechanism 20 is full, the operation is suspended through the operation panel 9, and the operator holds the collecting mechanism and pulls the handle 21 to pull the collecting mechanism 20 out of the collecting mechanism guide rail slide 18 provided with the longitudinal groove on the left side of the top of the bottom plate 17. The shape of the collecting mechanism guide rail slide 18 is rectangular or U-shaped, and the size matches the collecting mechanism guide slider 19. The collecting mechanism guide slider 19 is a sliding component installed on the collecting mechanism 20, and moves along the inner side of the collecting mechanism guide rail slide 18. The collecting mechanism guide slider 19 is usually made of wear-resistant and low-friction materials, such as bronze, plastic, etc., which makes the operator more labor-saving. ;
[0020] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0021] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A masterbatch processing and slitting device, comprising a masterbatch processing and slitting device (1), a slitting mechanism (2), a conveying mechanism (11), a clamping mechanism (13) and a collecting mechanism (20), characterized in that: The masterbatch processing and slitting device (1) is provided with a slitting mechanism (2) at the left side penetration point of the top end, an electric slide groove (3) is longitudinally slotted at the middle of the left end of the slitting mechanism (2), a travel support frame (4) is provided on the inner surface of the electric slide groove (3), a fixing member (5) is provided at the middle penetration point of the top end of the travel support frame (4), a slitting shaft (6) is provided at the middle connection point of the bottom end of the fixing member (5) penetrating through the bottom end of the travel support frame (4), a pressing plate (7) is longitudinally provided at the bottom end connection point of the slitting shaft (6), and a plurality of slitting knives (8) are provided at the bottom end connection point of the pressing plate (7).
2. A masterbatch processing and slitting device according to claim 1, characterized in that: An operation panel (9) is provided at the upper right opening of the front end of the masterbatch processing and slitting device (1), and an alarm mechanism (10) is provided at the top right front connection of the masterbatch processing and slitting device (1).
3. A masterbatch processing and slitting device according to claim 1, characterized in that: A conveying mechanism (11) is provided at a middle penetration point at the upper end of the masterbatch processing and slitting device (1), and a conveying crawler (12) is provided at an inner connection point of the conveying mechanism (11).
4. A masterbatch processing and slitting device according to claim 3, characterized in that: A plurality of clamping mechanisms (13) are respectively provided at the connection points at the front and rear ends of the conveying crawler belt (12), and a clamping spring placement groove (14) is provided in the inner longitudinal groove of the clamping mechanism (13).
5. A masterbatch processing and slitting device according to claim 4, characterized in that: A clamping spring (15) is provided at each of the upper and lower ends of the clamping spring placement groove (14), a clamping plate (16) is provided at the other end of the clamping spring (15), and a masterbatch strip (22) is provided on the inner side of the clamping plate (16).
6. A masterbatch processing and slitting device according to claim 1, characterized in that: A bottom plate (17) is provided at the lower connection of the left end of the masterbatch processing and slitting device (1), and a collecting mechanism guide rail slide groove (18) is provided in a longitudinal groove on the left side of the top end of the bottom plate (17).
7. A masterbatch processing and slitting device according to claim 6, characterized in that: A collecting mechanism guide rail slide block (19) is provided inside the collecting mechanism guide rail slide groove (18), a collecting mechanism (20) is provided at the top connection of the collecting mechanism guide rail slide block (19), and a collecting mechanism pulling handle (21) is provided laterally at the front upper connection of the collecting mechanism (20).