Multi-station air cushion capable of being movably positioned and press machine

By designing a movable positioned multi-station air cushion, the combination of guide rails, sliders, locking parts and cylinders is used to solve the problem of displacement inconvenience caused by the existing air cushion fixed installation structure, and the rapid adjustment of the air cushion position and the improvement of production efficiency are achieved.

CN222769052UActive Publication Date: 2025-04-18JIANGSU AOSHI FORGING TECH CO LTD
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Patent Information

Application Number
CN202421474195.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-04-18
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

The existing fixed installation structure of the air cushion causes inconvenient displacement of the air cushion, cumbersome adjustment process, and reduces production efficiency.

Method used

A movable positioning multi-station air cushion is designed to enable the position of the air cushion to be adjusted through the combination of guide rails, sliders, locking members and cylinders. The guide rail and the slider are connected by a hydraulic clamping structure. The locking member controls the clamping state between the slider and the seat body through hydraulic oil. The cylinder is installed on the seat body, and the cylinder and the guide rail are guided to move through the T-shaped guide groove.

Benefits of technology

The rapid adjustment of the position of the air cushion is achieved, avoiding the tedious process of removing the air cushion under the fixed installation structure, and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multi-station air cushion capable of moving and positioning, which comprises a guide rail, a sliding block, a locking piece, a seat body and an air cylinder, the guide rail is connected with a base of a press machine, the sliding block is arranged on the guide rail in a sliding mode, the locking piece is connected with the sliding block, the seat body is located below the guide rail and arranged on the locking piece, and the locking piece is used for enabling the sliding block and the seat body to be clamped and locked on the guide rail. The air cylinder is installed on the base body, and the upper end of the air cylinder is connected with the top crown arranged in the base. The top crown is designed to be of a structure connected with the guide rail in a clamping mode, when the position of the top crown needs to be changed, only the locking piece needs to be loosened, the sliding block and the guide rail are separated from the clamping state, the air cushion forms a position-adjustable structure, and compared with a fixedly-installed air cushion structure, the top crown has the advantage that the position of the air cushion is easy to adjust.
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Description

Technical Field

[0001] The utility model relates to the technical field of presses, in particular to a movably positioned multi-station air cushion and a press. Background Art

[0002] The air cushion is a mechanism in the base of the press used to perform operations such as stretching, pressing, and pushing materials. The existing air cushion is usually directly fixed in the base by bolts. For workpieces with different structural shapes, the processing position is different, so the position of the air cushion needs to be adjusted. The position of the air cushion directly installed by bolts needs to be disassembled when adjusting the position. The process is cumbersome and will reduce production efficiency. Utility Model Content

[0003] The embodiment of the present application provides a multi-station air cushion that can be moved and positioned to solve the technical problem that the existing air cushion fixed installation structure causes inconvenience in air cushion displacement. The embodiment of the present application also discloses a press.

[0004] The first aspect of the present application provides a movably positionable multi-station air cushion, comprising:

[0005] A guide rail connected to the base of the press;

[0006] A slider, slidably disposed on the guide rail;

[0007] A locking member connected to the slider;

[0008] A seat body, located below the guide rail and disposed on the locking member, the locking member being used to clamp the slider and the seat body and lock them to the guide rail;

[0009] The cylinder is installed on the seat body, and the upper end of the cylinder is connected to the top crown arranged in the base.

[0010] The beneficial effect of the above embodiment is that by designing the top crown to be a clamped connection structure with the guide rail, when the position of the top crown needs to be changed, it is only necessary to loosen the locking piece, and the slider and the guide rail are released from the clamping state, so that the air cushion forms a position-adjustable structure. Compared with a fixedly installed air cushion structure, it has the advantage of being easy to adjust the position of the air cushion.

[0011] Based on the above embodiments, the embodiments of the present application may also be improved as follows:

[0012] In one embodiment of the present application: the guide rail is provided with a T-shaped guide groove, and the slider is slidably inserted in the guide groove. Beneficial effect of this step: the cylinder can be guided to move along the direction of the guide groove through the T-shaped guide structure.

[0013] In one embodiment of the present application: the locking member includes: a cylinder; a locking rod, the upper end of which is connected to the slider, and the lower end of which is slidably disposed in the cylinder and divides the cylinder into a first cavity and a second cavity, the first cavity being located above the second cavity, and the first cavity being used to introduce hydraulic oil; an elastic member located in the second cavity, and the elastic member exerts an upward elastic force on the locking rod. The beneficial effect of this step: the locking rod position is controlled by hydraulic oil, thereby realizing the function of the slider and the seat body clamping the guide rail or loosening the guide rail, and this structure easily realizes the switching of the air cushion between the positioning state and the displaceable state.

[0014] In one embodiment of the present application: the cylinder is a three-layer cylinder. Beneficial effect of this step: the multi-layer cylinder can reduce the cross-sectional area of ​​a single cylinder, which is convenient for arranging the cylinders in a multi-station structure.

[0015] In one embodiment of the present application, it further comprises: a first sensing member, which is arranged on the seat body; a second sensing member, which is arranged at a distance from the first sensing member and installed on the seat body; and a sensing block, which is connected to the guide rail and is located between the first sensing member and the second sensing member. The beneficial effect of this step is that the sensing block position is detected by the sensing member and the second sensing member, thereby detecting the left and right limit positions of the cylinder movement.

[0016] A second aspect of the present application provides a press machine, comprising the multi-station air cushion. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the specific implementation or the prior art description. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale.

[0018] Figure 1 A schematic diagram of the three-dimensional structure of a multi-station air cushion that can be moved and positioned;

[0019] Figure 2 A top view of a multi-station air cushion that can be moved and positioned;

[0020] Figure 3 for Figure 2 Sectional view along AA;

[0021] Figure 4 This is a schematic diagram of the structure of a movably positioned multi-station air cushion installed in a base.

[0022] Among them, 1 guide rail, 2 slider, 3 locking piece, 301 cylinder body, 302 locking rod, 303 elastic piece, 4 seat body, 5 cylinder, 501 upper cavity, 502 middle cavity, 503 lower cavity, 504 airway, 6 base, 7 crown, 8 base plate, 9 first sensing piece, 10 second sensing piece, 11 sensing block. DETAILED DESCRIPTION

[0023] In this application, unless otherwise clearly specified and limited, the terms in this application should be understood in a broad sense, such as connection can be fixed connection, detachable connection or integration, direct connection, or indirect connection through an intermediate medium; if it involves the electrical field, it can also be electrical connection or communication signal connection, etc. For ordinary technicians in this field, the specific meanings of different terms in this utility model can be understood according to specific circumstances, and the scope of the specific meaning should be limited to realizing the functions of this application.

[0024] Embodiment 1

[0025] like Figure 1-4 As shown, a movably positioned multi-station air cushion comprises: a guide rail 1, a slider 2, a locking piece 3, a seat body 4, and a cylinder 5. The guide rail 1 is connected to the base 6 of the press machine, the slider 2 is slidably set on the guide rail 1, the locking piece 3 is connected to the slider 2, the seat body 4 is located below the guide rail 1 and is set on the locking piece 3, the locking piece 3 is used to clamp the slider 2 and the seat body 4 to the guide rail 1, the cylinder 5 is installed on the seat body 4, and the upper end of the cylinder 5 is connected to the crown 7 set in the base 6.

[0026] Specifically, Figure 1-4 As shown, the base 6 is provided with a base plate 8 corresponding to the guide rail 1, there are two guide rails 1 and they are spaced apart in the front-to-rear direction of the base 6, the guide rail 1 is installed at the lower end of the base plate 8 along the length direction of the base plate 8, there are multiple top crowns 7 and they are spaced apart in sequence along the length direction of the base 6 (one of them is shown in the figure), and each top crown 7 is connected to an independent cylinder 5, thereby forming a multi-station air cushion structure.

[0027] Specifically, Figure 3 As shown, the guide rail 1 is provided with a T-shaped guide groove, the slider 2 is an inverted T-shaped structure and is inserted into the guide groove with clearance and sliding. Through the T-shaped guide structure, the cylinder 5 can be guided to move along the direction of the guide groove.

[0028] Specifically, Figure 3As shown, the locking member 3 includes: a cylinder body 301, a locking rod 302, and an elastic member 303. The upper end of the locking rod 302 is connected to the slider 2, and the lower end of the locking rod 302 is slidably set in the cylinder body 301 and divides the cylinder body 301 into a first cavity and a second cavity. The first cavity is located above the second cavity, and the first cavity is used to pass hydraulic oil. The elastic member 303 is located in the second cavity. The elastic member 303 applies an upward elastic force to the locking rod 302, and the position of the locking rod 302 is controlled by the hydraulic oil, thereby realizing the function of the slider 2 and the seat body 4 clamping the guide rail 1 or loosening the guide rail 1. This structure can easily realize the function of switching the air cushion between the positioning state and the displaceable state.

[0029] Specifically, Figure 3 As shown, a piston is arranged at the lower end of the locking rod 302, and the piston is slidably inserted in the cylinder body 301. The upper end of the locking rod 302 is threadedly connected to the slider 2. The elastic member 303 adopts a compression spring. The cylinder body 301 and the compression spring corresponding to the piston are both provided with a positioning groove. The hydraulic system controls the hydraulic oil to enter the first cavity, and cooperates with the elastic member 303 to realize the function of the locking rod 302 moving up and down. When the first cavity enters oil, the piston moves downward under pressure and compresses the spring. The locking rod 302 drives the slider 2 to move downward, so that the slider 2 and the seat body 4 clamp the guide rail 1 on both sides of the guide rail 1, thereby locking the seat body 4 and the slider 2 to the guide rail 1. When the hydraulic system controls the hydraulic oil to be discharged from the first cavity, the spring applies an upward reset force to the piston, and the clamping force jointly generated by the slider 2 and the seat body 4 disappears, and the seat body 4 and the slider 2 are in a displaceable state.

[0030] Specifically, Figure 3 As shown, the cylinder 5 is a three-layer cylinder 5. The three-layer cylinder 5 structure reduces the cross-sectional area of ​​a single cylinder 5, which facilitates the arrangement of the cylinder 5 in a multi-station structure.

[0031] Specifically, Figure 3As shown, the cylinder 5 has three layers of cylinder sleeves, which are stacked vertically in sequence, with partitions arranged between each layer of cylinder sleeves, and a cover plate at the lower end of the lowest cylinder sleeve, which is connected to the seat body 4 by a screw, and the end of the screw rod passes through the cover plate and the seat body 4 and is connected with a nut, and the cylinder sleeve and the partition plate are positioned by pressing the cover plate, and the cylinder 5 is separated into an upper cavity 501, a middle cavity 502, and a lower cavity 503 in the cylinder sleeve by the partition plate, and an upper piston is slidably arranged in the upper cavity 501, a middle piston is arranged in the middle cavity 502, and a lower piston is arranged in the lower cavity 503. The cylinder 5 is also equipped with a piston rod and a shaft body, and the upper piston, the middle piston, and the lower piston are sequentially mounted on the piston rod and locked at the corresponding shaft shoulders by nuts, and the piston The upper end of the rod is threadedly connected to the threaded hole opened on the shaft body through a threaded structure, and the upper piston, the middle piston, and the lower piston are slidably inserted in the corresponding cylinder sleeves. An air channel 504 is opened along the axis of the piston rod, and the cover plate is connected to the air path system through a pipeline. The area between the cover plate and the lower piston is supplied with air through the air path system. There is a gap between the middle piston and the adjacent partition below, and there is a gap between the upper piston and the adjacent partition below. The piston rod is also provided with a through hole connecting the air channel 504 with the above-mentioned gap. The function of applying pressure to the upper piston, the middle piston, and the lower piston at the same time is realized through this structure, thereby increasing the external force applied to the shaft body, facilitating the reduction of the diameter of the cylinder sleeve, and avoiding interference between adjacent cylinders 5 in the multi-station structure.

[0032] This type of movably positioned multi-station air cushion has a slider 2 designed as a hydraulic clamping and positioning structure with the guide rail 1. When the position of the top crown 7 needs to be changed, it is only necessary to discharge the hydraulic oil in the locking member 3, so that the air cushion is in a position-adjustable state. Compared with the air cushion structure installed with bolts, the position adjustment function can be achieved without disassembling the air cushion, thereby having the advantage of easy adjustment of the air cushion position.

[0033] Embodiment 2

[0034] Based on the first embodiment, Figure 1 As shown, the movably positionable multi-station air cushion also includes: a first sensing member 9, a second sensing member 10, and a sensing block 11. The first sensing member 9 is arranged on the base body 4, the second sensing member 10 is spaced apart from the first sensing member 9 and installed on the base body 4, the sensing block 11 is connected to the guide rail 1 and is located between the first sensing member 9 and the second sensing member 10. The position of the sensing block 11 is detected by the first sensing member 9 and the second sensing member 10, thereby detecting the left and right extreme positions of the movement of the cylinder 5.

[0035] Specifically, the first sensing element 9 and the second sensing element adopt proximity switches. The same cylinder 5 is equipped with four proximity switches. The proximity switches are grouped in pairs and installed on the side of the base body 4. The sensing block 11 is installed in the corresponding installation groove of the guide rail 1. The proximity switch detects the sensing block 11, thereby sending a signal that the cylinder 5 moves to the extreme position, which is convenient for the operator above the pit to observe the position of the cylinder 5.

[0036] Embodiment 3

[0037] like Figure 4 As shown, a press machine includes the multi-station air cushion disclosed in embodiment one or embodiment two.

[0038] The above are only embodiments of the utility model. The common sense such as the known specific structures and characteristics in the scheme is not described in detail here. The ordinary technicians in the relevant field are aware of all the common technical knowledge in the technical field to which the utility model belongs before the application date or priority date, can obtain all the existing technologies in the field, and have the ability to apply the conventional experimental means before that date. The ordinary technicians in the relevant field can improve and implement the scheme in combination with their own abilities under the enlightenment given by this application. Some typical known structures or known methods should not become obstacles for the ordinary technicians in the relevant field to implement this application. It should be pointed out that for the technicians in this field, without departing from the structure of the utility model, several deformations and improvements can be made, which should also be regarded as the protection scope of the utility model, and these will not affect the effect of the implementation of the utility model and the practicality of the patent.

Claims

1. A multi-station air cushion that can be moved and positioned, characterized in that: include: A guide rail connected to the base of the press; A slider, slidably disposed on the guide rail; A locking member connected to the slider; A seat body, located below the guide rail and disposed on the locking member, the locking member being used to clamp the slider and the seat body and lock them to the guide rail; The cylinder is installed on the seat body, and the upper end of the cylinder is connected to the top crown arranged in the base.

2. The multi-station air cushion according to claim 1, characterized in that: The guide rail is provided with a T-shaped guide groove, and the sliding block is slidably inserted in the guide groove.

3. The multi-station air cushion according to claim 1, characterized in that: The locking member comprises: Cylinder body; A locking rod, the upper end of which is connected to the slider, and the lower end of which is slidably disposed in the cylinder body and divides the cylinder body into a first cavity and a second cavity, wherein the first cavity is located above the second cavity, and the first cavity is used to introduce hydraulic oil; An elastic member is located in the second cavity, and the elastic member applies an upward elastic force to the locking rod.

4. The multi-station air cushion according to claim 1, characterized in that: The cylinder is a three-layer cylinder.

5. The multi-station air cushion according to claim 1, characterized in that: Also includes: A first induction element is disposed on the seat body; A second induction member, spaced apart from the first induction member and mounted on the base; The induction block is connected to the guide rail and is located between the first induction component and the second induction component.

6. A press machine, characterized in that: Including the multi-station air cushion described in any one of claims 1-5.