Battery replacing system of storage battery monorail crane
By designing a hydraulic motor-driven platform and hydraulic pump station connection system, the existing battery swap system of monorail cranes has been solved, and a more efficient and safe battery swap process has been achieved.
Patent Information
- Application Number
- CN202421738873.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-22
AI Technical Summary
The existing battery swap system of monorail cranes is inefficient, and artificially pushing battery trolleys increases the labor intensity of workers and poses safety risks.
A battery monorail crane battery replacement system is designed, and a hydraulic motor drives the platform to drive on the ground rail. It connects the hydraulic pump station through a quick plug connector. The hydraulic motor is controlled forward and reverse rotation with a gear pump and a reversing valve to realize the forward and backward and charging of the platform.
The convenience and efficiency of battery replacement are improved, and the effective positioning platform is effectively set up by the iron boots, which improves safety and reduces the need for manual promotion.
Smart Images

Figure CN222769385U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery monorail crane locomotive power replacement, in particular to a battery monorail crane locomotive power replacement system. Background Art
[0002] Battery monorail crane is a special ground rail coal mine auxiliary transportation equipment running on the roof of the tunnel. It is suitable for underground material and personnel transportation operations in coal mines. The locomotive is powered by batteries and has the advantages of flexibility, less impact from bottom plate deformation, low operating noise, and green environmental protection. With the increasing requirements for diesel engine monorail exhaust emissions in coal mine safety production, mines are gradually using battery monorail cranes to replace diesel engine monorail cranes. The proportion of battery monorail cranes in coal mine production is gradually increasing. As a result, the endurance of battery monorail cranes cannot meet the expected requirements during use, so locomotives are generally equipped with 1-2 sets of backup batteries.
[0003] The current technical solution is to use ground rails and unpowered trolleys. The battery monorail is lifted to the charging position, and the lifting beam is lowered to the battery onto the unpowered trolley. The trolley needs to be pushed along the ground rail to the charging position manually. This method pushes the battery trolley with a large load capacity, which increases the labor intensity of the workers. At the same time, the efficiency is low, and the speed of manual pushing is difficult to control. When the object is pushed too fast, the momentum is large, which poses a great safety hazard. Therefore, a battery monorail crane locomotive battery replacement system is proposed. Utility Model Content
[0004] The purpose of the utility model is to provide a battery monorail crane locomotive power replacement system to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a battery monorail crane locomotive power replacement system, including a ground rail, a platform is arranged on the ground rail, two driving wheels and two driven wheels are arranged at the bottom of the platform, a hydraulic motor is installed at the bottom of the platform, a quick-connect connector is installed on the hydraulic motor, iron shoes that can be freely taken and placed on the ground rail are provided on both sides of the platform, and hydraulic pump stations and chargers for charging batteries are provided on both sides of one end of the ground rail.
[0006] As a further preferred embodiment of the present technical solution: the hydraulic pump station comprises a hydraulic oil tank, a motor, a reversing valve and a gear pump, the motor is mounted on the hydraulic oil tank, the reversing valve is mounted on the hydraulic oil tank, and the gear pump is mounted on the motor.
[0007] As a further preferred embodiment of the technical solution: a connecting shaft is installed between the two driving wheels, and the output shaft of the hydraulic motor is connected to one end of the connecting shaft.
[0008] As a further preferred embodiment of the present technical solution: the output shaft of the motor is connected with a coupling, and the gear pump is connected to the coupling.
[0009] As a further preferred embodiment of the present technical solution: the quick-connect connector is connected to the reversing valve via a connector.
[0010] As a further preferred embodiment of the technical solution: the two driving wheels and the two driven wheels are connected to the ground rail, and the iron shoes on both sides of the platform respectively abut against the outer sides of the driving wheel and the driven wheel.
[0011] Compared with the prior art, the beneficial effects of the utility model are as follows: the utility model runs to the charging position through the hanging rail, the hydraulic pump station and the platform are connected by a quick-plug connector, the motor extracts the hydraulic oil inside the hydraulic oil tank through the gear pump, and the gear pump then introduces the hydraulic oil into the reversing valve, and the reversing valve controls the forward and reverse rotation of the hydraulic motor, thereby controlling the platform to move forward and backward to just below the hanging rail battery. After the battery is placed on the platform, the platform is moved to the charger position for charging, which optimizes the structural layout and appearance and improves the convenience of battery replacement; through the setting of the iron shoe, the platform can be effectively positioned and the safety of the platform can be improved; and the work efficiency is improved by using a hydraulic motor to drive the platform to travel on the ground rail. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0013] Figure 1 This is a schematic diagram of the bottom structure of the platform of the utility model;
[0014] Figure 2 This is a schematic diagram of the iron shoe structure of the utility model;
[0015] Figure 3 This is a schematic diagram of the structure of the hydraulic pump station of the utility model;
[0016] Figure 4 This is a schematic diagram of the power exchange system of the utility model;
[0017] Figure 5 It is a schematic diagram of the hydraulic principle of the utility model;
[0018] Figure 6 It is a schematic side view of the platform of the utility model;
[0019] Figure 7 The utility model is a schematic diagram of the state where the iron shoe is placed on the ground rail.
[0020] Explanation of the accompanying drawings: 1. quick-connect connector; 2. hydraulic motor; 3. driving wheel; 4. ground rail; 5. platform; 6. driven wheel; 7. iron shoe; 8. motor; 9. reversing valve; 10. gear pump; 11. hydraulic oil tank. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] It should be noted that when an element is referred to as being "fixed on" or "set on" another element, it can be directly on the other element or indirectly set on the other element; when an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0023] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, "multiple" and "several" mean two or more, unless otherwise clearly and specifically defined.
[0024] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the conditions under which this application can be implemented. Therefore, they have no substantive technical significance. Any structural modification, change in proportional relationship or adjustment of size should still fall within the scope of the technical content disclosed in this application without affecting the effects and purposes that can be achieved by this application.
[0025] Example
[0026] See also Figure 1-5The utility model provides a technical solution: a battery monorail crane locomotive power replacement system, including a ground rail 4, a platform 5 is arranged on the ground rail 4, two driving wheels 3 and two driven wheels 6 are arranged at the bottom of the platform 5, a hydraulic motor 2 is installed at the bottom of the platform 5, a quick-connect connector 1 is installed on the hydraulic motor 2, and iron shoes 7 that can be freely taken and placed on the ground rail 4 are provided on both sides of the platform 5. A ring body is movably hinged on the platform 5, and the other end of the ring body is hinged to the iron shoe 7, so that the iron shoe 7 can be freely taken and placed on the ground rail 4. When in use, the iron shoes 7 on both sides are respectively placed on the ground rail 4 and respectively resist and snap into the driving wheel 3 and the driven wheel 6, so that To prevent slipping, a hydraulic pump station and a charger for charging the battery are arranged on both sides of one end of the ground rail 4. The hydraulic pump station includes a hydraulic oil tank 11, a motor 8, a reversing valve 9 and a gear pump 10. The motor 8 is installed on the hydraulic oil tank 11, the reversing valve 9 is installed on the hydraulic oil tank 11, and the gear pump 10 is installed on the motor 8. When the battery monorail crane is charged, it runs to the charging position through the hanging rail. The hydraulic pump station is connected to the platform 5 through the quick-plug connector 1. By energizing the motor 8, the reversing valve 9 controls the forward and reverse rotation of the hydraulic motor 2, thereby controlling the platform 5 to move forward and backward to just below the hanging rail battery. After the battery is placed on the platform 5, the platform 5 is moved to the charger position for charging.
[0027] A connecting shaft is installed between the two driving wheels 3, and the output shaft of the hydraulic motor 2 is connected to one end of the connecting shaft; the connecting shaft is driven to rotate by the output shaft of the hydraulic motor 2, and the connecting shaft drives the driving wheel 3 to move on the ground rail 4, thereby controlling the platform 5 to move forward and backward to just below the hanging rail battery.
[0028] The output shaft of the motor 8 is connected with a coupling, and the gear pump 10 is connected to the coupling. The motor 8 extracts the hydraulic oil from the hydraulic oil tank 11 through the gear pump 10, and the gear pump 10 then introduces the hydraulic oil into the reversing valve 9. The quick-connect connector 1 is connected to the reversing valve 9 through a connector. The two driving wheels 3 and the two driven wheels 6 are all connected to the ground rail 4. The driving wheel 3 moves on the ground rail 4, thereby driving the platform 5 to move. The iron shoes 7 on both sides of the platform 5 respectively contact the outside of the driving wheel 3 and the driven wheel 6. Through the setting of the iron shoes 7, the platform 5 can be effectively positioned and the safety of the platform 5 can be improved.
[0029] Working principle or structural principle, when in use, when the battery monorail crane is charged, it runs to the charging position through the hanging rail, the hydraulic pump station is connected to the platform 5 through the quick-plug connector 1, and the motor 8 is energized. The motor 8 extracts the hydraulic oil inside the hydraulic oil tank 11 through the gear pump 10, and the gear pump 10 then introduces the hydraulic oil into the reversing valve 9, and the reversing valve 9 controls the forward and reverse rotation of the hydraulic motor 2, so that the output shaft of the hydraulic motor 2 drives the connecting shaft to rotate, and the connecting shaft drives the driving wheel 3 to move on the ground rail 4, thereby controlling the platform 5 to move forward and backward to the bottom of the hanging rail battery. After the battery is placed on the platform 5, the platform 5 is moved to the charger position for charging. After the battery is fully charged, it is installed on the battery monorail crane locomotive, and the hydraulic motor 2 is used to drive the platform 5 to travel on the ground rail 4 to improve work efficiency.
[0030] So far, the embodiments of the utility model have been described in detail in conjunction with the accompanying drawings. It should be noted that the implementation methods not shown or described in the drawings or the body of the specification are all forms known to ordinary technicians in the relevant technical field and are not described in detail. In addition, the above definitions of each component are not limited to the various specific structures, shapes or methods mentioned in the embodiments, and ordinary technicians in the field can simply change or replace them.
[0031] Those skilled in the art will appreciate that the features described in the various embodiments and / or claims of the present invention may be combined and / or combined in various ways, even if such combinations and / or combinations are not explicitly described in the present invention. In particular, the features described in the various embodiments and / or claims of the present invention may be combined and / or combined in various ways without departing from the spirit and teachings of the present invention. All of these combinations and / or combinations fall within the scope of the present invention.
[0032] The specific embodiments described above further illustrate the purpose, technical solutions and beneficial effects of the present invention. It should be understood that the above description is only a specific embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A battery monorail locomotive power replacement system, comprising a ground rail (4), characterized in that: A platform (5) is arranged on the ground rail (4), two driving wheels (3) and two driven wheels (6) are arranged at the bottom of the platform (5), a hydraulic motor (2) is installed at the bottom of the platform (5), a quick-connect connector (1) is installed on the hydraulic motor (2), iron shoes (7) that can be freely taken and placed on the ground rail (4) are arranged on both sides of one end of the ground rail (4), and a hydraulic pump station and a charger for charging batteries are arranged on both sides.
2. The battery monorail locomotive power replacement system according to claim 1 is characterized in that: The hydraulic pump station comprises a hydraulic oil tank (11), a motor (8), a reversing valve (9) and a gear pump (10); the motor (8) is mounted on the hydraulic oil tank (11), the reversing valve (9) is mounted on the hydraulic oil tank (11), and the gear pump (10) is mounted on the motor (8).
3. The battery monorail locomotive power replacement system according to claim 1 is characterized in that: A connecting shaft is installed between the two driving wheels (3), and the output shaft of the hydraulic motor (2) is connected to one end of the connecting shaft.
4. The battery monorail locomotive power replacement system according to claim 2 is characterized in that: The output shaft of the motor (8) is connected to a coupling, and the gear pump (10) is connected to the coupling.
5. The battery monorail locomotive power replacement system according to claim 2 is characterized in that: The quick-connect connector (1) is connected to the reversing valve (9) via a connector.
6. The battery monorail locomotive power replacement system according to claim 1 is characterized in that: The two driving wheels (3) and the two driven wheels (6) are connected to the ground rail (4), and the iron shoes (7) on both sides of the platform (5) respectively contact the outer sides of the driving wheel (3) and the driven wheel (6).