Sweet soup ball tray separating machine
By designing an automated split-storage machine for dumplings, the automatic split-storage of the bracket box is achieved using the adsorption mechanism and split-storage slide, the problem of low manual split-storage efficiency is solved, the work efficiency is improved and manpower investment is reduced.
Patent Information
- Application Number
- CN202421585258.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-05
AI Technical Summary
In the prior art, manual glutinous rice ball holders are inefficient, slow, and labor-consuming.
A dumpling splitter is designed, and the adsorption mechanism is used to suck the bracket box and transfer it to the split slide to realize automatic splitter. The machine includes a support frame, a box placing plate, an adsorption mechanism and a sub-support slide. The adsorption mechanism is composed of a suction cup driven by a drive mechanism, which is used to adsorption cartridge and transfer to the sub-support slide.
Through automated storing, work efficiency is significantly improved, manpower investment is reduced, and by setting up a support mechanism and a storing box cache mechanism, the storing box is ensured to be transported stably during the storing process.
Smart Images

Figure CN222769680U_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of tray dispensing machines, and in particular to a rice dumpling tray dispensing machine. Background Art
[0002] The glutinous rice ball tray is provided with a plurality of grooves for accommodating the glutinous rice balls, so that the glutinous rice balls can remain stable in the tray and will not collide with each other. After the glutinous rice ball trays are produced, multiple glutinous rice ball trays are stacked together, and the stacked glutinous rice ball trays need to be separated, and the glutinous rice ball trays are separated and placed on the production line one by one, and then the glutinous rice balls are placed in the trays. Most of the existing technologies use a manual separation method, which results in low work efficiency, slow separation speed and labor consumption. Summary of the invention
[0003] The purpose of the present invention is to provide a glutinous rice ball tray dispensing machine to solve the problems of low work efficiency, slow dispensing speed and labor consumption caused by manual dispensing in the prior art.
[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions:
[0005] A glutinous rice ball tray separating machine is designed, comprising a support frame, on which a tray placing plate, an adsorption mechanism and a tray separating slide are installed, the adsorption mechanism is arranged above the tray placing plate, the adsorption mechanism comprises a suction cup, and the suction cup is driven by a driving mechanism to adsorb the tray and transfer the tray to the tray separating slide, the tray separating slide is arranged in front of the tray placing plate, and the tray separating slide is used to connect with a glutinous rice ball boxing production line.
[0006] Preferably, two box tray placement plates are provided and arranged side by side, and a supporting mechanism is installed under each of the two box tray placement plates, and the supporting mechanism is used to drive the box tray placement plates to move upward so that the boxes in the uppermost row are always at the same height.
[0007] Preferably, the supporting mechanism includes a supporting plate, a motor and a screw module, the motor is installed below the supporting plate through a motor mounting plate, the screw module is installed below the supporting plate through a screw module mounting plate, a first pulley is installed on the motor output shaft, the screw module includes a second pulley, the first pulley and the second pulley are connected by a belt drive, thereby driving the screw in the screw module to move up and down, the screw passes through the supporting plate and the upper end is fixedly connected to the lower end of the support box placement plate, and the supporting mechanism also includes at least two sets of auxiliary supporting screw modules.
[0008] Preferably, the adsorption mechanism includes a guiding mechanism, which includes a front and rear guiding mechanism, and the front and rear guiding mechanism is provided with two groups, including a first slide rail extending forward and backward, the first slide rail is installed on the top of both sides of the support frame, a first slide seat is slidably installed on the first slide rail, the two first slide seats are connected by a connecting plate, and the suction cup is installed on the connecting plate.
[0009] Preferably, the guide mechanism further includes a left-right guide mechanism, the left-right guide mechanism includes a second slide rail extending left and right, the second slide rail is mounted on the connecting plate, a second slide seat is slidably mounted on the second slide rail, and the suction cup is mounted on the second slide seat.
[0010] Preferably, a cylinder and a steering mechanism are fixedly mounted on the second slide, the cylinder is used to pump air to form a negative pressure on the suction cup, the steering mechanism is installed below the cylinder, the suction cup is installed on the steering mechanism, and the steering mechanism is used to drive the suction cup to rotate 90°.
[0011] Preferably, the sub-supporting slide is arranged at the front part of the support frame, and the sub-supporting slide is surrounded by three groups of box-supporting side guards and a baffle installed on the support frame. The box-supporting side guards include a fixed plate and at least two side guard rods. The side guard rods are evenly spaced and fixed to the fixed plate in the middle. The upper ends of the side guard rods are bent outward to form a guide edge.
[0012] Preferably, it also includes a box holder cache mechanism, which is provided with two groups. The two groups of box holder cache mechanisms are respectively arranged at the front of both sides of the support frame and are flush with the middle position of the support slide. The box holder cache mechanism includes a rotating cylinder and a lower box holder side guard. The rotating cylinder is fixed on the support frame. The lower box holder side guard is driven by the rotating cylinder, so that the lower box holder side guard can be rotated to a horizontal state and support the bottom of the box holder, or rotated to a vertical state to stay away from the box holder.
[0013] Preferably, an inclined support plate is provided under the tray distribution slide, and the inclined support plate is fixed to the support frame through ribs. Box retaining edges are protruding on both sides of the upper end of the inclined support plate. The inclined support plate is used to buffer and transfer the boxes that fall along the tray distribution slide to the glutinous rice ball box packing production line.
[0014] Preferably, it also includes an air drying mechanism, which includes an air knife arranged at the top end of the rear portion of the support frame and a fan arranged at the side of the front portion of the support frame.
[0015] Compared with the prior art, the beneficial technical effects of the present invention are:
[0016] 1. The present invention utilizes an adsorption mechanism to sequentially absorb a plurality of stacked trays and transfer them to a tray separation slide. The trays fall from the tray separation slide and enter the glutinous rice ball box packing production line, thereby realizing automated tray separation and greatly improving work efficiency.
[0017] 2. The present invention provides a supporting mechanism so that the trays in the uppermost row are always at the same height. With this design, the movement path of the adsorption mechanism can be unified, thereby further improving the working efficiency of the tray separating machine.
[0018] 3. The present invention provides a tray buffer mechanism and an inclined support plate, so that the tray does not fall directly from the tray distribution slide to the glutinous rice ball box packaging production line and cause landing deviation. Instead, the tray is temporarily supported and buffered by the tray buffer mechanism in the middle of falling, and further buffered by the inclined support plate, thereby ensuring that the tray is stably transported to the glutinous rice ball box packaging production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the present invention;
[0020] Figure 2 It is a structural stereoscopic schematic diagram of another viewing angle of the present invention;
[0021] Figure 3 for Figure 2 Enlarged view of point A in the middle;
[0022] Figure 4 It is a structural stereoscopic schematic diagram of another viewing angle of the present invention;
[0023] Figure 5 for Figure 4 Enlarged view of point B in the middle.
[0024] In the figure, 1-support frame; 11-universal wheel; 12-support foot; 2-carrier plate; 3-adsorption mechanism; 31-guide mechanism; 311-front and rear guide mechanism; 3111-first slide rail; 3112-first slide seat; 3113-connecting plate; 312-left and right guide mechanism; 3121-second slide rail; 3122-second slide seat; 32-cylinder; 33-steering mechanism; 34-suction cup; 35-synchronous connecting rod; 4-carrier slideway; 41-carrier side guard; 411-fixed plate; 412-side guard rod; 413-guide Along; 5-supporting mechanism; 51-supporting plate; 52-motor; 521-motor mounting plate; 522-first pulley; 53-screw module; 531-screw module mounting plate; 532-second pulley; 533-screw; 54-belt; 55-auxiliary supporting screw module; 6-box support buffer mechanism; 61-rotating cylinder; 62-box support lower rib; 621-fixing rod; 622-lower baffle rod; 7-inclined support plate; 71-rib plate; 72-box support rib; 81-wind knife; 82-fan; 9-spare suction cup; 10-box support. DETAILED DESCRIPTION
[0025] The specific implementation of the present invention is described below in conjunction with the accompanying drawings and examples, but the following examples are only used to illustrate the present invention in detail and do not limit the scope of the present invention in any way. The equipment parts, structures, etc. involved in the following examples are all conventional commercially available products unless otherwise specified.
[0026] Example 1: Figure 1-5As shown, a glutinous rice ball tray separating machine includes a support frame 1, a tray placing plate 2, an adsorption mechanism 3 and a tray separating slide 4 are installed on the support frame 1, the adsorption mechanism 3 is arranged above the tray placing plate 2, the adsorption mechanism 3 includes a suction cup 34, the suction cup 34 is driven by a driving mechanism, and is used to adsorb a tray 10 and transfer the tray 10 to the tray separating slide 4, the tray separating slide 4 is arranged in front of the tray placing plate 2, and the tray separating slide 4 is used to connect with the glutinous rice ball boxing production line. The present invention uses the adsorption mechanism 3 to suck up a plurality of trays 10 stacked together in sequence and transfer them to the tray separating slide 4, the trays 10 fall in the tray separating slide 4 and enter the glutinous rice ball boxing production line, realizing automatic tray separation, and greatly improving work efficiency.
[0027] Specifically, Figure 1-3 As shown, a supporting mechanism 5 is installed below the tray plate 2, and the supporting mechanism 5 includes a supporting plate 51, which is arranged below the tray plate 2 and fixed on the support frame 1, and a vertical rod is fixedly installed on the side of the upper end surface of the supporting plate 51, and the vertical rod is used to limit the tray 10. A motor 52 and a screw module 53 are fixedly installed on the lower end surface of the supporting plate 51 through a motor mounting plate 521 and a screw module mounting plate 531, a first pulley 522 is fixedly installed on the output shaft of the motor 52, and a second pulley 532 is installed on the screw module 53, the first pulley 522 and the second pulley 532 are connected by a belt 54, and the screw 533 passes through the supporting plate 51 and its upper end is fixedly connected to the lower end of the tray plate 2. The supporting mechanism 5 is used to drive the tray plate 2 to move upward, so that the trays 10 in the uppermost row are always at the same height. With such a design, the movement path of the adsorption mechanism can be unified, so that the working efficiency of the tray-dispensing machine is further improved. In other embodiments, the lead screw module can be directly fixed on the motor output shaft, eliminating the need for pulleys and belts, or using gear transmission instead of belt transmission. In other embodiments, the supporting mechanism may not be provided.
[0028] Preferably, the supporting mechanism 5 further includes at least two groups of auxiliary supporting screw modules 55. In the present embodiment, there are four groups of auxiliary supporting screw modules 55, which are arranged around the motor 52 and the screw module 53. The screw in the auxiliary supporting screw module 55 passes through the supporting plate 51 and its upper end is fixedly connected to the lower end of the tray placing plate 2. The motor 52 drives the screw 533 in the screw module 53 to move up and down, thereby driving the tray placing plate 2 to move up and down. Since the upper end of the screw in the auxiliary supporting screw module 55 is fixedly connected to the lower end of the tray placing plate 2, the screw in the auxiliary supporting screw module 55 is also driven to move up and down. The auxiliary supporting screw module 55 plays the role of auxiliary support, which is beneficial to improve the movement stability of the tray placing plate 2 and strengthen the supporting effect of the tray placing plate 2 on the tray 10. In other embodiments, the auxiliary supporting screw module may not be provided.
[0029] Embodiment 2: Based on embodiment 1, Figure 2 As shown, two box-holder placing plates 2 are provided and arranged side by side, the boxes 10 are evenly distributed and placed longitudinally on the two box-holder placing plates 10, and a supporting mechanism 5 is installed under the two box-holder placing plates 2. The adsorption mechanism 3 includes a guiding mechanism 31, and the guiding mechanism 31 includes a front-back guiding mechanism 311 and a left-right guiding mechanism 312. Specifically, the front-back guiding mechanism 311 is provided with two groups, including a first slide rail 3111 extending front and back, and the two first slide rails 3111 are respectively installed on the top of both sides of the support frame 1, and a first slide seat 3112 is slidably installed on the first slide rail 3111, and the two first slide seats 3112 are connected by a connecting plate 3113. The left-right guiding mechanism 312 is provided with a group, including a second slide rail 3121 extending left and right, and the second slide rail 3121 is installed on the connecting plate 3113, and a second slide seat 3122 is slidably installed on the second slide rail 3121, and the suction cup 34 is installed on the second slide seat 3122.
[0030] Preferably, a cylinder 32 and a steering mechanism 33 are fixedly mounted on the second slide 3122, the cylinder 32 is used to pump air to form a negative pressure on the suction cup 34, the steering mechanism 33 is installed below the cylinder 32, and the suction cup 34 is installed on the steering mechanism 33, and the steering mechanism 33 is used to drive the suction cup 34 to rotate 90°, so as to turn the longitudinally placed tray box 10 to a horizontal position, and then put it into the tray-distributing slide 4. The design of the steering mechanism 33 can make the length dimension of the tray-distributing slide 33 larger than the width dimension, so that the tray-distributing slide 33 does not take up too much space, and the overall width dimension of the glutinous rice ball tray-distributing machine device is reduced. In other embodiments, the steering mechanism may not be provided.
[0031] Embodiment 3: Based on embodiment 1, Figure 1 As shown, the tray-distributing slide 4 is arranged at the front of the support frame 1, and the tray-distributing slide 4 is surrounded by three groups of tray-box side guards 41 and a baffle mounted on the support frame. The tray-box side guards 41 include a fixed plate 411 and at least two side guards 412, and the fixed plate 411 is fixed on the support frame 1. In this embodiment, a group of tray-box side guards 41 includes four side guards 412, and the four side guards 412 are evenly spaced and fixed on the fixed plate 411 in the middle. The upper ends of the side guards 412 are bent outward to form guide edges 413, and the guide edges 413 are used to guide the tray 10 into the tray-distributing slide 4, and the tray-distributing slide 4 is used to limit the sliding of the tray 10. In other embodiments, the tray-box side guards can be baffles.
[0032] Embodiment 4: Based on embodiment 1, Figure 4 and 5As shown, the glutinous rice ball tray dispensing machine also includes a tray buffer mechanism 6, which is provided with two groups. The two groups of tray buffer mechanisms 6 are respectively arranged at the front of both sides of the support frame 1 and are flush with the middle position of the tray dispensing slide 4. The tray buffer mechanism 6 includes a rotating cylinder 61 and a tray lower rib 62. The rotating cylinder 61 is fixed on the support frame 1. The tray lower rib 62 is installed on the rotating cylinder 61 and driven by the rotating cylinder 61, so that the tray lower rib 62 can be rotated to a horizontal state and support the bottom of the tray 10, or rotated to a vertical state to avoid the tray 10. The tray lower rib 62 is composed of a fixed rod 621 and four lower baffles 622 fixed on the fixed rod 621 at intervals. The rotating motor 61 drives the fixed rod 621 to rotate, thereby driving the lower baffle 622 to rotate to a horizontal state or a vertical state. In other embodiments, a baffle can be used instead of the lower baffle.
[0033] Preferably, Figure 1 and Figure 4 As shown, an inclined support plate 7 is arranged below the tray-distributing slide 4, and the inclined support plate 7 is arranged to be tilted forward and downward, and is fixed to the support frame 1 through two ribs 71. The upper end surface of the inclined support plate 7 is provided with a box retaining edge 72 on both sides, and the box retaining edge 72 is used to limit the tray 10, and the inclined support plate 7 is used to buffer and transfer the tray 10 falling along the tray-distributing slide 4 to the glutinous rice ball packaging production line. The present invention provides a box buffer mechanism 6 and an inclined support plate 7, so that the tray 10 does not fall directly from the tray-distributing slide 4 to the glutinous rice ball packaging production line to cause the occurrence of landing deviation, but is temporarily supported and buffered by the box buffer mechanism 6 in the middle of falling, and then further buffered by the inclined support plate 7, and the tray 10 slides down along the box retaining edge 72 on the inclined support plate 7 to the glutinous rice ball packaging production line by its own gravity, thereby ensuring that the tray 10 is stably transported to the glutinous rice ball packaging production line.
[0034] Embodiment 5: Based on embodiment 1, Figure 1 As shown, the support frame 1 includes a universal wheel 11 and a support foot 12. The existence of the universal wheel 11 allows the staff to push the glutinous rice ball tray dispensing machine to place it in a suitable position for work. After confirming the position, the support foot 12 is fixed to the support frame 1, so that the support frame 1 remains stationary.
[0035] Preferably, Figure 1 As shown, a spare suction cup 9 is installed on the support frame 1. When the working suction cup 34 fails or is damaged, the staff can remove the spare suction cup 9 to replace the suction cup 34. It is more convenient to place the spare suction cup 9 on the support frame 1.
[0036] Preferably, Figure 1 and Figure 2As shown, the glutinous rice ball tray dispensing machine also includes an air drying mechanism, which includes a wind knife 81 arranged at the top rear portion of the support frame 1 and a fan 82 arranged at the side front portion of the support frame. The air drying mechanism is used to blow air to the tray 10, thereby drying the residual water in the tray 10.
[0037] The working principle of the glutinous rice balls tray separating machine provided by the present invention is as follows: when in use, the staff pushes the glutinous rice balls tray separating machine to a suitable position and stops, then fixes the support foot 12 on the support frame 1 to fix the support frame 1, then the staff or the machine places the stacked trays 10 on the tray placement plate 2, and the glutinous rice balls tray separating machine starts. The suction cup 34 is driven by the driving mechanism and moves to the top of the tray 10 with the cooperation of the guide mechanism 31 to suck up the tray 10 and transfer it to the tray separation slide 10. At this time, the supporting mechanism 5 drives the tray placement plate 2 to move up, so that the uppermost tray 10 is always kept at the same height. The box caching mechanism 6 works, so that the lower sidewall 62 of the box 10 rotates to a horizontal state, and the box 10 slides down the tray separation slide 4 and is supported by the box caching mechanism 6 on the way. After a short support, the box caching mechanism 6 moves, so that the lower sidewall 62 of the box 10 rotates to a vertical state, away from the box 10, and the box 10 continues to fall and falls onto the inclined support plate 7. The box 10 slides along the box sidewall 72 on the inclined support plate 7 to the glutinous rice ball boxing production line. This cycle works reciprocatingly to realize the automatic separation of the box 10.
[0038] The present invention has been described in detail above with reference to the accompanying drawings and embodiments. However, those skilled in the art will appreciate that, without departing from the spirit of the present invention, the specific parameters in the above embodiments may be changed to form a plurality of specific embodiments, which are all within the common variation range of the present invention and will not be described in detail herein.
Claims
1. A glutinous rice ball tray dispensing machine, characterized in that: It includes a support frame, on which a tray placing plate, an adsorption mechanism and a tray separation slide are installed. The adsorption mechanism is arranged above the tray placing plate. The adsorption mechanism includes a suction cup, which is driven by a driving mechanism and is used to adsorb the tray and transfer the tray to the tray separation slide. The tray separation slide is arranged in front of the tray placing plate and is used to be connected to a glutinous rice ball box packaging production line.
2. The glutinous rice balls tray dispensing machine according to claim 1, characterized in that: The two box-holder placing plates are provided and arranged side by side, and a supporting mechanism is installed under the two box-holder placing plates. The supporting mechanism is used to drive the box-holder placing plates to move upward so that the boxes in the uppermost row are always at the same height.
3. The glutinous rice balls tray dispensing machine according to claim 2, characterized in that: The supporting mechanism includes a supporting plate, a motor and a screw module. The motor is installed below the supporting plate through a motor mounting plate, and the screw module is installed below the supporting plate through a screw module mounting plate. A first pulley is installed on the motor output shaft, and the screw module includes a second pulley. The first pulley and the second pulley are connected by a belt drive, thereby driving the screw in the screw module to move up and down. The screw passes through the supporting plate and the upper end is fixedly connected to the lower end of the support box placement plate. The supporting mechanism also includes at least two sets of auxiliary supporting screw modules.
4. The glutinous rice balls tray dispensing machine according to claim 2, characterized in that: The adsorption mechanism includes a guiding mechanism, which includes a front and rear guiding mechanism. The front and rear guiding mechanism is provided with two groups, including a first slide rail extending forward and backward, the first slide rail is installed on the top of both sides of the support frame, a first slide seat is slidably installed on the first slide rail, the two first slide seats are connected by a connecting plate, and the suction cup is installed on the connecting plate.
5. The glutinous rice balls tray dispensing machine according to claim 4, characterized in that: The guide mechanism also includes a left-right guide mechanism, which includes a second slide rail extending left and right, the second slide rail is installed on the connecting plate, a second slide seat is slidably installed on the second slide rail, and the suction cup is installed on the second slide seat.
6. The glutinous rice balls tray dispensing machine according to claim 5, characterized in that: A cylinder and a steering mechanism are fixedly mounted on the second slide, wherein the cylinder is used to pump air to form a negative pressure on the suction cup, the steering mechanism is mounted below the cylinder, the suction cup is mounted on the steering mechanism, and the steering mechanism is used to drive the suction cup to rotate 90°.
7. The glutinous rice balls tray dispensing machine according to claim 1, characterized in that: The sub-supporting slide is arranged at the front part of the support frame, and the sub-supporting slide is surrounded by three groups of box support side guards and a baffle installed on the support frame. The box support side guards include a fixed plate and at least two side guard rods. The side guard rods are evenly spaced and fixed to the fixed plate in the middle. The upper ends of the side guard rods are bent outward to form a guide edge.
8. The glutinous rice balls tray dispensing machine according to claim 1, characterized in that: The box-holder caching mechanism is also included, and the box-holder caching mechanism is provided with two groups. The two groups of box-holder caching mechanisms are respectively arranged at the front of both sides of the support frame and are flush with the middle position of the support slide. The box-holder caching mechanism includes a rotating cylinder and a lower box-holder rib. The rotating cylinder is fixed on the support frame, and the lower box-holder rib is driven by the rotating cylinder so that the lower box-holder rib can be rotated to a horizontal state and support the bottom of the box, or rotated to a vertical state to stay away from the box.
9. The glutinous rice balls tray dispensing machine according to claim 1, characterized in that: An inclined support plate is arranged below the tray distribution slide and is fixed to the support frame through ribs. Box retaining edges are protruding on both sides of the upper end of the inclined support plate. The inclined support plate is used to buffer and transfer the boxes that fall along the tray distribution slide to the glutinous rice ball box packaging production line.
10. The glutinous rice balls tray dispensing machine according to claim 1, characterized in that: It also includes an air drying mechanism, which includes an air knife arranged at the top end of the rear part of the support frame and a fan arranged at the side of the front part of the support frame.